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Claims  |
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What is claimed is:
1. In a panel connection apparatus for use in a multi-panel system
including at least a pair of panels each having a frame structure with top
and bottom edges and opposite side edges, a panel top cap assembly of said
panel connection apparatus comprising:
at least one elongated decorative cap member adapted to extend along and
overlie adjacent portions of the top edges of the panels;
at least one top cap retainer member attached to said decorative cap
member;
a connector member adapted for attachment to the pair of panels at the
adjacent portions of their top edges so as to span between the panels and
rigidly interconnect the panels;
a pair of panel bracket members attached to the adjacent portions of said
pair of panels, each of said bracket members including a pair of spaced
flanges projecting upwardly, said connector member being received within
said spaced flanges of each said bracket member in an interference fit
with said spaced flanges; and
said connector member including an attachment member, one of said
attachment and top cap retainer members including means whereby it is
capable of resiliently yieldably flexing away from the other of said
attachment and top cap retainer members for frictional interfitting of
said attachment and retainer members upon installation of said decorative
cap member along the top edges of the panels in overlying relation to the
panel top edges and said connector member thereon.
2. The connection apparatus as recited in claim 1 wherein said top cap
retainer member includes a pair of spaced downwardly projecting flanges
extending longitudinally of said cap retainer member.
3. The connection apparatus as recited in claim 2 wherein said top cap
retainer member is generally U-shaped in cross-section.
4. The connection apparatus as recited in claim 2 wherein said attachment
member includes a pair of upwardly projecting flanges extending
longitudinally of said attachment member.
5. The connection apparatus as recited in claim 4 wherein said attachment
member is generally U-shaped in cross-section.
6. In a panel connection apparatus for use in a multi-panel system
including at least a pair of panels each having a frame structure with top
and bottom edges and opposite side edges, a panel connector assembly
comprising:
a pair of panel bracket members attached to adjacent portions of one of
said top and bottom edges of the panels, each of said panel bracket
members including an elongated mounting portion and a pair of spaced
flanges attached to said mounting portion and projecting upwardly
therefrom and extending longitudinally therealong; and
a panel connector member means rigidly connected to said panel bracket
members and spanning between said bracket members to rigidly interconnect
and accurately align the panels with one another, said panel connector
means having an interference fit with said panel bracket members.
7. The connection apparatus as recited in claim 6 wherein said each panel
bracket member is generally U-shaped in cross-section with said flanges
thereof extending in generally parallel relation to one another.
8. The connection apparatus as recited in claim 7 wherein said panel
connector member means includes an elongated mounting portion and a pair
of spaced flanges integrally attached to opposite edges of said mounting
portion and projecting outwardly therefrom and extending longitudinally
therealong.
9. The connection apparatus as recited in claim 8 wherein said panel
connector member is generally U-shaped in cross-section with said flanges
thereof extending in generally flared, divergent relation to one another,
said panel connector member being adapted to insert in a nested relation
within said panel bracket members with said connector member flanges in
said interference fit with said flanges of said bracket members.
10. The connection apparatus as recited in claim 9 wherein said connector
member mounting portion is rigidly connected to said mounting portions of
said bracket members.
11. The connection apparatus as recited in claim 6 wherein said bracket
member flanges diverge and said panel connector means is received within
said spaced flanges in an interference fit with said spaced flanges.
12. The connection apparatus as recited in claim 11 wherein one of said
connector member flanges and said bracket member flanges are resiliently
yieldable for permitting yieldable flexing of said one flanges to achieve
insertion of said connector member means and said frictional
interengagement of said flanges with one another.
13. The connection apparatus as recited in claim 6 further comprising a
pair of said panel connector assemblies respectively located at the top
and bottom edges of the panels for spanning between said panels and,
interconnecting and aligning said panels at the top and bottom edges
thereof.
14. The connection apparatus as recited in claim 13 wherein said panel
connector assembly at the bottom edges of the panels includes a pedestal
coupled to said connector member and extending downwardly therefrom for
engaging a support surface, said pedestal being adjustable relative to
said connector member for leveling the panels relative to the support
surface.
15. In a panel connection apparatus for use in a multi-panel system
including at least a pair of generally planar panels each having a frame
structure with top and bottom edges and opposite side edges, a panel
interlock assembly comprising: a pair of vertical channel members each
being connected to one of the respective adjacent panel side edges and
having interconnected walls defining respective first and second
diagonally opposite corner portions, said first and second corner portions
of one channel member being slidably interfittable with said second and
first corner portions of the other channel member by moving the side edge
of one panel toward the adjacent side edge of the other panel in a
direction coplanar with said panels, said channel members when interfitted
together defining a channel therebetween being open at its top and bottom
ends; and
a pair of clamp means for interfitting within said respective open top and
bottom ends of said channel defined by said channel members and engaging
said channel members for clamping and retaining said respective corner
portions of said channel members at their respective interfitted relation
with one another.
16. The connection apparatus as recited in claim 15 wherein said respective
interconnected walls when said channel member corner portions are
interfitted together are configured to define a first pair of spaced
opposite walls of said respective channel members at which said respective
channel members are connected to the panel side edges and a second pair of
spaced opposite walls of said respective channel members which extend
between the panel side edges, said first and second pairs of walls
defining said channel therebetween being open at its top and bottom ends.
17. The connection apparatus as recited in claim 16 wherein each of said
walls of said second pair thereof of said channel members has a row of
holes defined therein for receiving a hanger for supporting an object
therefrom.
18. The connection apparatus as recited in claim 17, wherein said channel
members includes respective middle walls which extend generally across the
middle of said channel and overlap with one another so as to block passage
of light through said holes in said channel members and across said
channel therein.
19. The connection apparatus as recited in claim 15 wherein said second
corner portions of the one and the other of said channel members
respectively interfit inside of said first corner portions of said other
and one of said channel member.
20. The connection apparatus as recited in claim 15 wherein said clamp
means each comprises a pair of finger means insertable in said channel for
urging said channel members in opposite directions to thereby clamp corner
portions of said respective channel members together.
21. The panel connection apparatus as recited in claim 20 wherein said
fingers include cam surfaces to facilitate insertion into said channel.
22. In a multi-panel system including at least a pair of panels each having
a frame structure with top and bottom edges and opposite side edges, a
panel connection apparatus comprising:
a panel top connector assembly including
(i) a pair of panel bracket members attached on adjacent portions of the
top edges of the panels, and
(ii) a panel connector member adapted for interference interengagement
within and rigid attachment to said panel bracket members so as to span
therebetween and rigidly interconnect and accurately align the panels with
one another;
a panel top cap assembly including
(i) at least one elongated decorative cap member adapted to extend along
and overlie adjacent portions of the top edges of the panels,
(ii) at least one top cap retainer member attached to an underside of said
decorative cap member and having a pair of spaced downwardly projecting
flanges extending longitudinally of said cap retainer member, and
(iii) an attachment member mounted to said connector member of said top
connector assembly, one of said attachment and top cap retainer members
being capable of resiliently yieldably flexing away from the other for
frictional interfitting together upon installation of said decorative cap
member along the top edges of the panels in overlying relation to the
panel top edges and said connector member thereon;
a panel bottom connector assembly including
(i) a pair of panel bracket members attached on adjacent portions of the
bottom edges of the panels,
(ii) a panel connector member adapted for frictional interengagement within
and rigid attachment to said panel bracket members so as to span
therebetween and rigidly interconnect and accurately align the panels with
one another, and
(iii) a pedestal coupled to said connector member and extending downwardly
therefrom for engaging a support surface, said pedestal being adjustable
relative to said connector member for leveling the panels relative to the
support surface;
a panel interlock assembly including
(i) a pair of vertical channel members each being connected to one of the
respective adjacent panel side edges and having interconnected walls
defining respective first and second diagonally opposite corner portions,
said first and second corner portions of one channel member being
interfittable with said second and first corner portions of the other
channel member by merely moving the side edge of one panel toward the
adjacent side edge of the other panel,
(ii) said respective interconnected walls when said channel member corner
portions are interfitted together defining a first pair of spaced opposite
walls of said respective channel members at which said respective channel
members are connected to the panel side edges and a second pair of spaced
opposite walls of said respective channel members which extend between the
panel side edges, said first and second pairs of walls defining a channel
therebetween being open at its top and bottom ends, and
(iii) a pair of clamp means, one being attached to a bottom side of said
connector member of said top connector assembly and projecting downwardly
therefrom and the other being attached to a top side of said connector
member of said bottom connector assembly and projecting upwardly
therefrom, said clamp means being interfittable within said respective
open top and bottom ends of said channel defined in said vertical channel
members and engaged with at least one pair of the opposite corner portions
thereof for clamping and retaining said respective corner portions of said
channel members at their respective interfitted relation with one another.
23. The connection apparatus as recited in claim 22, wherein said top cap
retainer member includes a pair of spaced downwardly projecting flanges
extending longitudinally of said cap retainer member.
24. The connection apparatus as recited in claim 23 wherein said top cap
retainer member is generally U-shaped in cross-section.
25. The connection apparatus as recited in claim 23 wherein said attachment
member includes a pair of upwardly projecting flanges extending
longitudinally of said attachment member.
26. The connection apparatus as recited in claim 25 wherein said attachment
member is generally U-shaped in cross-section.
27. The connection apparatus as recited in claim 25 wherein lower edges of
said retainer member flanges are generally in-turned and upper edges of
said attachment member flanges are generally out-turned such that said
respective edges define cam surfaces which engage and cause yieldable
flexing of the flanges of the resiliently flexible one of said retainer
and attachment members for achieving said frictional interfitting of said
flanges with one another.
28. The connection apparatus as recited in claim 22 wherein each of said
panel bracket members of said top and bottom connector assemblies includes
an elongated mounting portion and a pair of spaced flanges integrally
attached to opposite edges of said mounting portion and projecting
outwardly therefrom and extending longitudinally therealong.
29. The connection apparatus as recited in claim 28 wherein said each panel
bracket member is generally U-shaped in cross-section with said flanges
thereof extending in generally parallel relation to one another.
30. The connection apparatus as recited in claim 28, wherein said panel
connector member of each of said top and bottom connector assemblies
includes an elongated mounting portion and a pair of spaced flanges
integrally attached to opposite edges of said mounting portion and
projecting outwardly therefrom and extending longitudinally therealong.
31. The connection apparatus as recited in claim 30 wherein said panel
connector member is generally U-shaped in cross-section with said flanges
thereof extending in generally flared, divergent relation to one another,
said panel connector member being adapted to insert in a nested relation
within said panel bracket members with said connector member flanges in
said frictional interengagement with said flanges of said bracket members.
32. The connection apparatus as recited in claim 30 wherein said connector
member mounting portion is adapted for rigid connection to said mounting
portions of said bracket members.
33. The connection apparatus as recited in claim 30 wherein one of said
connector member flanges and said bracket member flanges are resiliently
yieldable for permitting yieldable flexing of said one flange to achieve
insertion of said connector member and said frictional interengagement of
said flanges with one another.
34. The connector apparatus as recited in claim 22 wherein said panel
bottom connector assembly includes a pair of wiring raceway hanger members
being loosely connected to said connector member and adapted to be rigidly
connected thereto only upon rigid attachment of said connector member to
said bracket members of said bottom panel connector assembly.
35. The connection apparatus as recited in claim 22 wherein each of said
walls of said second pair thereof of said channel members has a row of
holes defined therein for receiving a hanger for supporting an object
therefrom.
36. The connection apparatus as recited in claim 35 said channel members
include respective middle walls which extends generally across the middle
of said channel and overlap with one another so as to block passage of
light through said holes in said channel members and across said channel
therein.
37. The connection apparatus as recited in claim 22 wherein said second
corner portions of the one and the other of said channel members
respectively interfit inside of said first corner portions of said other
and one of said channel member.
38. In a panel connection apparatus for use in a multi-panel system
including at least a pair of panels each having a frame structure with top
and bottom edges and opposite side edges, a panel top cap assembly of said
panel connection apparatus comprising:
at least one elongated decorative cap member adapted to extend along and
overlie adjacent portions of the top edges of the panels;
at least one top cap retainer member attached to an underside of said
decorative cap member;
a connector member adapted for attachment to the pair of panels at the
adjacent portions of their top edges so as to span between the panels and
rigidly interconnect the panels;
said connector member including an attachment member, one of said
attachment and top cap retainer members including means whereby it is
capable of resiliently yieldably flexing away from the other of said
attachment and top can retainer members for frictional interfitting of
said attachment and retainer members upon installation of said decorative
cap member along the top edges of the panels in overlying relation to the
panel top edges and said connector member thereon, said attachment member
including a pair of upwardly projecting flanges extending longitudinally
of said attachment member; and
lower edges of said retainer member flanges being generally in-turned and
upper edges of said attachment member flanges being generally out-turned
such that said respective edges define cam surface which engage and cause
yieldable flexing of the flanges of the resiliently flexible one of said
retainer and attachment members for achieving said frictional interfitting
of said flanges with one another.
39. In a panel connection apparatus for use in a multi-panel system
including at least a pair of panels each having a frame structure with top
and bottom edges and opposite side edges, a pair of panel connector
assemblies respectively located at the top and bottom edges of the panels
for spanning between said panels and interconnecting and aligning said
panels at the top and bottom edges thereof, each of said panel connector
assemblies comprising:
a pair of panel bracket members attached to adjacent portions of respective
top or bottom edges of the panels; and
a panel connector means rigidly connected to adjacent said panel bracket
members of the pair and spanning between said bracket members to rigidly
interconnect and accurately align the panels with one another, said panel
connector means having an interference fit with the respective panel
bracket members;
said panel connector assembly at the bottom edges of the panels including a
pair of wiring raceway hanger members being loosely connected to the
bottom edge connector means and including means for rigidly connecting
said hanger members to said lower edge connector means only upon rigid
attachment of said lower edge connector means to said bracket members of
said bottom panel connector assembly.
40. In a panel connection apparatus for use in a multi-panel system
including at least a pair of panels each having a frame structure with top
and bottom edges and opposite side edges, a panel connector assembly
comprising:
a pair of panel bracket members attached to adjacent portions of one of
said top and bottom edges of the panels; and
a panel connector means rigidly connected to said panel bracket members and
spanning between said bracket members to rigidly interconnect and
accurately align the panels with one another, said panel connector means
having an interference fit with said panel bracket members, one of said
bracket members and connector member means including spaced tapered flange
members that are received in spaced flange members of the other of said
bracket embers and connector means. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
The present invention generally relates to office partition systems and
workstation construction and, more particularly, is concerned with a
multi-panel system having a panel connection system.
It is conventional practice to employ multi-panel systems to divide and
arrange office space into separate workstations. The multi-panel systems
typically incorporate a number of large generally planar-shaped modular
panels and hardware for connecting the panels end-to-end. The connected
panels provide free-standing wall units which serve as partitions and, in
turn, support other office furnishings, such as shelves and desks.
Representative of multi-panel systems found in the prior art are the ones
disclosed in U.S. Patents to Timmons (4,269,005), Morrison (4,567,698) and
Zacky et al (4,625,483). While many multi-panel systems of the prior art
appear to generally achieve their particular design objectives, most
embody several drawbacks which make them less than an optimum panel
system.
Many of the multi-panel partition systems rely on features, such as grooves
or channels, built into the structure of the panels to align and connect
panels together. Such features tend to make manufacture of the panels more
complex and costly. Also, most of the multi-panel systems have
height-adjustable support pedestals mounted adjacent to respective
opposite lower corners of each panel which are used for leveling the panel
system. As the panels are being connected together during installation,
the adjacent pedestals on respective connected panels have to be adjusted
to the same height more or less concurrently in order to avoid potential
binding and damage to the connecting components and to provide a wall
which is level. This makes installation of the multi- panel system more
time-consuming, difficult and tedious to carry out. Further, many
multi-panel systems employ structurally inadequate components between the
vertical edges of the connected panels for supporting in cantilevered
fashion other workstation components, such as shelves, cabinets and work
surfaces. The inadequacy of these components can contribute to panel
sagging and misalignment.
A further drawback to many prior art partition systems of this general type
is the lack of rigidity in the connection between adjacent panels, which
results in an overall system which is wobbly and unstable. In some cases,
the individual panels themselves lack rigidity, and when this is combined
with a poor connection system between adjacent panels, an unacceptable
partition system results.
A further drawback of many prior art systems is that the panels can be
inserted in only one way with one side of the panel facing outwardly and
the other facing inwardly. If a panel is designed with one type of surface
on one side, such as fabric, and another type of surface on the other
side, such as a wood-grain or other type of non-fabric surface, the proper
type of surface must be put on each side of the panel at the factory. If
this is not done correctly, then the panel will be reversed, and this fact
may not be discovered until the system is being assembled at the job site.
Accordingly, a panel system wherein the individual panels are reversible
is of significant advantage.
Consequently, a need still exists for panel connection system which is
rigid, quick, easy and simple to install and eliminates the
above-mentioned drawbacks of prior multi-panel systems.
SUMMARY OF THE INVENTION
The present invention provides a panel connection system designed to
satisfy the aforementioned needs. The connection system of the present
invention makes it easy to set up and level the panels as they are
installed and, conversely, makes it easy to change the panel arrangement.
Also, the connection system minimizes the number of parts needed to be
assembled and adjusted during installation of a multi-panel system,
provides for automatic and accurate alignment of the panels, and achieves
reliable and rigid connections of the panels together. Further, the
apparatus has built-in features which serve to alert the installer if
fastening of all components of the panel connection system has not been
completed.
The panel connection apparatus of the present invention encompasses several
different features useful in a multi-panel system. Although these features
of the panel connection system are advantageously incorporated together to
realize their overall benefits, improvement of multi-panel system
construction can also be obtained by employment of certain of the features
separately.
The multi-panel system in which the features of the panel connection
apparatus are useful includes panels each having a frame structure with
top and bottom edges and opposite side edges. The features of the panel
connection apparatus generally relate to a panel top cap assembly, panel
top and bottom connector assemblies and panel interlock assembly.
The top cap assembly of the panel system includes a decorative cap member
which is frictionally connected to a connector member that spans between
adjacent panels so as to rigidly interconnect the panels and ensure proper
alignment. This avoids a disadvantage that is present in many prior art
panel systems wherein adjacent panels are connected to each other along
their edges or are connected to a common post where there is no
interconnection member that extends horizontally to provide the desired
alignment.
More particularly, the top cap retainer member of one form of the invention
includes a pair of spaced downwardly projecting flanges extending
longitudinally of the cap retainer member. The attachment member includes
a pair of upwardly projecting flanges extending longitudinally of the
attachment member. The lower edges of the retainer member flanges are
generally in-turned, whereas the upper edges of the attachment member
flanges are generally out-turned such that the respective edges define cam
surfaces which engage and cause yieldably flexing of the flanges of the
resiliently flexible one of the retainer and attachment members for
achieving the frictional interfitting of the flanges with one another.
In order to provide for an extremely rigid connection between one panel and
an adjacent panel, the connection system includes a connector member that
spans between adjacent panels and has a very tight interference fit with
brackets connected to the top edges of the adjacent panels. When the
connector member is clamped against the U-shaped brackets by means of
threaded fasteners, the adjacent panels are accurately aligned and rigidly
held against any movement in directions normal to the planes of the
panels.
Each of the panel top and bottom connector assemblies of the panel
connection apparatus according to a preferred embodiment includes a pair
of panel bracket members adapted for attachment upon adjacent portions of
the top edges of the panels, and the panel connector member of the top cap
assembly is adapted for interengagement within and rigid attachment to the
panel bracket members so as to span therebetween and rigidly interconnect
and accurately align the panels with one another. Further, each of the
panel bracket members of the top and bottom connector assemblies includes
a pair of spaced flanges and each panel connector member of each of the
top and bottom connector assemblies includes a pair of spaced flanges. The
spacing between the flanges of the respective pairs thereof is such that
the panel connector member is adapted to insert in a nested relation
within the panel bracket members with the connector member flanges with an
interference fit. The flanges of either the connector member or the
bracket member are resiliently yieldable for permitting yieldable flexing
thereof to achieve insertion of the connector member.
The bottom panel connector assembly located at the bottom edges of the
panels includes a pedestal coupled to the connector member. The pedestal
extends downwardly therefrom for engaging a support surface, and is
adjustable relative to the connector member for leveling the panels
relative to the support surface.
The panel interlock assembly of the panel connection apparatus according to
one form of the invention includes a pair of vertical channel members each
connected to a respective panel side edge and having interconnected walls
defining respective first and second diagonally opposite corner portions,
the first and second corner portions of one channel member being
interfittable with the second and first corner portions of the other
channel member by merely moving the side edge of one panel toward the
adjacent side edge of the other panel. A pair of clamp members, one being
attached to a bottom side of the connector member of the top connector
assembly and projecting downwardly therefrom and the other being attached
to a top side of the connector member of the bottom connector assembly and
projecting upwardly therefrom, are interfittable within the respective
open top and bottom ends of the channel defined in the vertical channel
members and clamp and retain the respective corner portions of the channel
members at their respective interfitted relation with one another.
More particularly, each of the walls of the second pair thereof of the
channel members has a row of holes defined therein for receiving a hanger
for supporting an object therefrom. The channel members include respective
middle walls which extend generally across the middle of the channel and
overlap with one another so as to block passage of light through the holes
in the channel members and across the channel therein.
These and other advantages and attainments of the present invention will
become apparent to those skilled in the art upon a reading of the
following detailed description when taken in conjunction with the drawings
wherein there is shown and described an illustrative embodiment of the
invention.
BRIEF DESCRIPTION OF THE DRAWINGS
In the course of the following detailed description, reference will be made
to the attached drawings in which:
FIG. 1 is a perspective view of a multi-panel system employing panel
connection apparatus in accordance with the principles of the present
invention;
FIG. 2 is an exploded perspective view of the panel connection apparatus in
conjunction with a pair of panels being shown in fragmentary form with
portions broken away and vertically foreshortened;
FIG. 3 is a side elevational view, in vertically foreshortened form, of one
panel of the multi-panel system of FIG. 1, with some of the components of
the panel connection apparatus of FIG. 2 being mounted on the panel;
FIG. 4 is a top plan view of the panel of FIG. 3;
FIG. 5 is an enlarged side elevational view, with parts broken away, of a
panel bottom connector assembly of the panel connection apparatus of FIG.
2;
FIG. 6 is an enlarged side elevational view of a connector member used in a
panel top connector assembly of the panel connection apparatus of FIG. 2;
FIG. 7 is a top plan view, with parts broken away, of the connector member
of FIG. 6;
FIG. 8 is an enlarged cross-sectional view of a panel top cap assembly of
the panel connection apparatus being associated with the top connector
assembly of FIG. 2;
FIG. 9 is an enlarged top plan view of a pair of vertical channel members
used in a panel interlock assembly of the panel connection apparatus of
FIG. 2; and
FIG. 10 is an enlarged cross-sectional view of an upper one of a pair of
clamp members used in the panel interlock assembly of the panel connection
apparatus of FIG. 2.
DETAILED DESCRIPTION OF THE INVENTION
Referring now to the drawings, and particularly to FIGS. 1 and 2, there is
shown in FIG. 1 a multi-panel assembly, generally designated 10, which
employs a plurality of modular panels 12 rigidly held together along each
of their adjacent vertical edges by a panel connection apparatus,
generally indicated as 14 in FIG. 2. Also illustrated in FIG. 1 in phantom
outline are modular workstation components or accessories such as a shelf
16 and a worksurface 18 which are supported by parts of the panel
connection apparatus 14 as will be described hereinafter. Each panel 12
has a generally planar-shaped frame structure 12A comprising a plurality
of rectangular steel tubing members 13 that are welded together to form a
rectangular frame as shown in FIG. 3. Tubing members 13 are relatively
massive and, when they are welded together to form a rectangular frame
12A, form a structure which is extremely rigid and forms the structural
base to which the fabric or other type of skin 15 is attached. Frame 12A
includes top and bottom edges 12B, 12C and opposite side edges 12D, 12E.
In accordance with the present invention and the panel connection
apparatus 14 includes a panel top cap assembly 20 (FIG. 8), panel top and
bottom connector assemblies 22, 24 (FIG. 2) and a panel interlock assembly
26 having components which respectively mount to and interconnect the top,
bottom and side edges 12B-12E of the panels 12.
More particularly, referring to FIGS. 2 and 6-8, the panel top connector
assembly 22 of the panel connection apparatus 14 includes a pair of panel
bracket members 28 and a panel connector member 30. The bracket members 28
are respectively rigidly attached upon adjacent portions of the top edges
12B of the panels 12. Each bracket member 28 includes an elongated
generally planar mounting portion 32 and a pair of spaced flanges 34
integrally attached to opposite edges of the mounting portion 32. The
flanges 34 project upwardly therefrom and extend longitudinally
therealong. Also, a threaded upstanding stud 36 is affixed to the middle
of each bracket member 28. Each bracket member 28 is generally U-shaped in
cross-section with its flanges 34 extending in generally slightly tapered,
but nearly parallel relation to one another and perpendicular relation to
the mounting portion 30.
The connector member 30 of the panel top connector assembly 22 is adapted
for an interference fit within and rigid attachment to the bracket members
28 so as to span therebetween and rigidly interconnect and automatically
accurately align the panels 12 with one another. The connector member 30
includes an elongated generally planar mounting portion 38 and a pair of
spaced flanges 40 integrally attached to opposite edges of the mounting
portion 38. The flanges 40 project upwardly therefrom and extend
longitudinally therealong. Also, the mounting portion 38 has a pair of
longitudinally spaced openings 42 therein. The connector member 30 is
generally U-shaped in cross-section with its flanges 40 extending in
generally flared, divergent relation to one another.
As best illustrated in FIG. 8, the spacing between the flanges 34 of each
of the bracket members 28 is slightly less than between the flanges 40 of
the connector member 30 such that when the connector member is inserted in
a nested relation within the bracket members 28, the connector member
flanges 40 are placed in an interference fit with the flanges 34 of the
bracket members 28. Also, by inserting the threaded studs 36 of the
bracket members 28 through the openings 42 in the connector member 30 and
then threadably attaching a nut 44 on the stud 36, the connector member 30
will be drawn down between the flanges 34 of the bracket members 28 until
its mounting portion 38 overlies the mounting portions 32 of the bracket
members 28. The flanges 34, 40 of either one or both of the bracket
members 28 and connector member 30 are resiliently yieldable for
permitting yieldable flexing thereof to achieve insertion of the connector
member 30 therein, frictional interengagement of the corresponding flanges
34, 40 with one another, and rigid attachment of the connector member 30
at its mounting portion 38 with the mounting portions 32 of the bracket
members 28. The interference fit between flanges 34 and 40 results in an
extremely rigid connection between adjacent panels 12 and ensures that the
panels are aligned accurately so that there is no misalignment along the
line of sight when looking down a row of interconnected panels 12.
Referring still to FIGS. 6-8, the panel top cap assembly 20 includes an
elongated decorative cap member 46 (see also FIG. 1), a top cap retainer
member 48, and a springable attachment member 50. The decorative cap
members 46 are adapted to extend along and overlie adjacent portions of
the top edges 12B of the panels 12. The top cap retainer members 48 are
attached by fasteners 52 at mounting portions 54 to undersides of
decorative cap members 46. The retainer members 48 each have a pair of
spaced downwardly projecting flanges 56 which extend longitudinally of the
retainer member 48 and are integrally connected to opposite edges of the
mounting portion thereof.
The springable attachment member 50 of the top cap assembly 20 has a
generally planar mounting portion 57 rigidly mounted by plug welds 58 to
the upper side of the mounting portion 38 of the connector member 30.
Also, the attachment member 50 has a pair of upwardly projecting flanges
60 extending longitudinally of the attachment member 50 and integrally
connected to opposite sides of its mounting portion 54 and extending
upwardly therefrom.
The flanges 60 of the attachment member 50 are capable of resiliently
flexing away from one another for frictional interfitting with the flanges
56 of the retainer members 48 upon installation of the decorative cap
members 46 along the top edges 12B of the panels 12 in overlying relation
to the panel top edges and the connector member 30 thereon. More
particularly, the lower edges 56A of the retainer member flanges 56 are
generally in-turned, whereas the upper edges 60A of the attachment member
flanges 60 are generally out-turned such that the respective edges 56A,
60A define cam surfaces which engage and cause yieldably flexing of the
attachment member flanges 60 for achieving the frictional interfitting of
the flanges 56, 60 with one another.
Referring to FIGS. 2 and 5, the panel bottom connector assembly 24 of the
panel attachment apparatus 14 includes a pair of panel bracket members 62
and a panel connector member 64 substantially identical in construction
and function to the bracket members 28 and connector member 30 of the
panel top connector assembly 24. A detailed description of these
components of the bottom connector assembly 24 is set forth above.
However, in addition to the similar bracket and connector members 28, 30,
the bottom connector assembly 24 includes a pedestal 66 and a pair of
wiring raceway cover hanger members 68 not found in the top connector
assembly 22. The pedestal 66 is connected to the bottom connector member
64 and extends downwardly therefrom and includes a depending vertical leg
tube 70 rigidly attached at a midway location to the underside of the
bottom connector member 64 and an elongated glide 72 threadably adjustable
relative to the tube 70 and thereby to the connector member 64. By
rotating the glide 72, it will thread into the tube so that the level of
the panels 12 connected together by the apparatus 10 can be set relative
to the support surface.
The hanger members 68 of the panel bottom connector assembly are loosely
slidably mounted by a plurality of spaced rivets 74 attached to and
depending below the mounting portion of the bottom connector member 64.
Openings 76 in the bottom connector member 64 are aligned with openings
(not shown) in the hanger members 68. Thus, when threaded studs 78 on the
bottom edges 12C of the panels are received through the openings and nuts
80 are tightened thereon to rigidly connect the bottom connector member 64
to the bottom bracket members 62, the nuts 80 also rigidly attach the
hanger members 68 to the bottom connector member 64. If hanger members 68
are still loose when the wire raceway cover 69 is installed, this provides
an indication to the installer that nuts 80 have not been sufficiently
tightened to rigidly secure the entire assembly together.
Referring now to FIGS. 2-4, 9 and 10, the panel interlock assembly 26 of
the panel connection apparatus 14 includes a pair of vertical channel
members 82, 84 and a pair of top and bottom clamp members or brackets 86,
88. The vertical channel members 82, 84 are substantially identical to one
another but are employed with one axially rotated 180 degrees relative to
the other. Each of the channel members 82, 84 is connected to one of the
respective adjacent panel side edges 12D, 12E and is composed of
interconnected walls 90, 92 which define first and second diagonally
opposite right-angular corner portions 94, 96 and 98, 100 respectively.
The first and second corner portions 94, 96 of the interconnected walls 90
of the one channel member 82 interfit respectively with the second and
first corner portions 100, 98 of the other channel member 84 merely by
moving the side edge 12D of one panel 12 toward the adjacent side edge 12E
of the other panel 12. The channel members 82, 84 when interfitted
together have a generally rectangular cross-sectional configuration and
define a channel 102 therebetween being open at its top and bottom ends
102A, 102B.
With the channel member corner portions 94, 96 and 98, 100 interfitted as
seen in FIG. 9, the respective interconnected walls 90, 92 of the
respective channel members 82, 84 define a first pair of spaced opposite
walls 90A, 92A of the respective channel members 82, 84 at which they are
connected to the panel side edges 12D, 12E and a second pair of spaced
opposite walls 90B, 92B of the respective channel members 82, 84 extending
at right angles to the walls 90A, 92A and between the panel side edges
12D, 12E. The channel 102 is defined by the first and second pairs of
walls.
The first pair of spaced opposite walls 90A, 92A have right-angle edge
flanges 90C, 92C respectively thereon which together with the walls 90A,
92A form the first corner portions 94, 98 of the interconnected walls 90,
92 of the channel members 82, 84. Each of the walls 90B, 92B of the second
pair thereof of the channel members 82, 84 has a row of vertically spaced
holes 104 defined therein for receiving a hanger (not shown) for
supporting an object therefrom, such as the shelf 16 and | | |