An improved projector lamp with an internal reflector may be made by forming the reflector from pure aluminum, or an aluminum alloy not including amounts of vaporizable materials. Anodized aluminum is not used. A pure aluminum reflector is mechanically polished and chemically etched to attain a high level of reflectivity. The quality of the surface finish is retained by enclosing the reflector in an oxygen free lamp. The high purity aluminum acts as a getter for oxygen, and other detrimental contaminants, thereby tending to extend the lamp life and maintain lamp output. Since aluminum is lighter weight than the previous reflector materials, the lamps do not suffer as much breakage during manufacture and shipping.
A light source comprises a lamp such as an ultra-high pressure mercury lamp or a metal halide lamp and its irradiated light is emitted after being parallelized by a parabolic reflector. The parabolic reflector is made by pressing metal such as stainless and its light exit side aperture is covered with a transparent plate made of glass, etc. The transparent plate prevents fragments of glass of the lamp and the like from scattering when the lamp bursts. The parabolic reflector does not have an aperture (cut-out) for ventilation, but heat radiation fins are formed on the outer surface of it.
A quartz halogen outdoor floodlight assembly, having an improved lamp, reflector, and housing therefor for increased adjustability and overall performance. The housing comprises a two component unit, having upper and lower separable housing members, interconnected through a quarter turn fastening system comprising at least one key extending from the lower housing member, a receiving keyway formed in the upper housing member, and a camming ramp formed internally in the upper housing member. A lens in secured to the face of the upper housing member by a sealing adhesive, which simultaneously retains a reflector within the upper housing. A lamp operatively secured within a socket disposed in the lower housing member is operatively positioned in the reflector upon assembly. The lamp preferably includes an internal reflector which aligns with the external reflector to increase longitudinal light output.
A lampholder for shrouded low-wattage metal halide lamps which include a contact button on an extension of the lamp base to distinguish them from unshrouded lamps. A hub with walls and top is placed about the entrance to an additional cavity in the lampholder body. A socket contact is arranged to only make contact with the contact button at the end of an extension which is able to enter the cavity and not make contact with a contact button not on an extension which is prevented from entering the cavity.