A face milling cutter for holding a plurality of cemented tool bits for rotation about an axis and an associated method utilize a body of material defining a shank portion securable within a rotatable spindle of a machine tool for rotation about an axis and an insert-accepting body portion within which the tool bits are supported. The insert-accepting body portion is generally cylindrically in shape and joined to the shank portion so that the longitudinal axis of the body portion coincides with the axis of rotation of the cutter. Furthermore, the body portion defines a plurality of radially outwardly-opening recesses extending along the length of the cylindrical periphery of the body portion. Each recess is adapted to accept the shank of a tool bit so that when operatively positioned therein, the tool bit shank extends generally longitudinally of the cutter body portion. Moreover, the recesses are positioned in such a relationship to the rotational axis of the cutter so that the cutting tips of bits operatively positioned within the recesses are positioned at staggered, or alternative, distances from the rotational axis of the cutter. The method of the invention includes the steps involved in setting and staggering the cutting depths of the cutting bits in the cutter.
A method for machining a workpiece. The method includes the use of a rotary cutting tool mounted on the end of a movable arm. The arm is adapted to move in a plane perpendicular to the axis of rotation of the cutting tool. The cutting tool has cutting teeth to cut chips of material off of the workpiece in a predetermined size and shape to facilitate better removal of the chips from the workpiece. The teeth can be of different type and length to permit the tool to both rough cut and finish cut the workpiece during machining. The total depth of cut is divided by the number of tool teeth, so that the longest tool always performs the finishing cut.
A cartridge-type milling cutter is provided having a cartridge mounting mechanism that resists the centrifugal load applied to the cartridges at high rotational speeds. The milling cutter includes a generally cylindrical cutter body, at least one replaceable tool cartridge having a trailing face, and a leading face having a cutting insert for cutting a workpiece, and a mounting mechanism for detachably securing the tool cartridge onto the cutter body. The mounting mechanism includes a recess in the cutter body for receiving the cartridge that includes a radially canted wall for providing dovetail-type resistance to radial movement of the cartridge, and at least one compressively loaded set screw in the cutter body for compressively engaging the leading face of the cartridge in order to seat and retain it within the recess. During the operation of the cutter, the centrifugal load is substantially borne by the combination of the radially canted wall and the set screw. The mounting mechanism preferably also includes a screw, optionally radially-oriented, that passes through a through bore in the sides of the tool cartridge for providing additional insurance against the loosening or breaking away of the cartridge during high speed operation.
A milling cutter for milling a workpiece comprising a milling head rotatable about its central longitudinal axis. A milling head carries at least one milling insert of a first grade which presents a cutting edge. The milling head carries a wiper insert of a second grade which presents a wiping edge.
A milling cutter for milling a workpiece comprising a milling head rotatable about its central longitudinal axis. A milling head carries at least one milling insert of a first grade which presents a cutting edge. The milling head carries a wiper insert of a second grade which presents a wiping edge.
A toolholder for removing material from a workpiece wherein the workpiece and toolholder are rotatable with respect to one another. The toolholder includes a body having a plurality of pockets. A roughing insert is carried in one of the pockets of the body. The roughing insert presents a roughing edge. The roughing insert is of a first grade. A finishing insert is carried in another of the pockets of the body. The finishing insert presents a finishing edge. The finishing insert is of a grade different than that of the roughing insert.
