|
|
|
| United States Patent | 4961055 |
| Link to this page | http://www.wikipatents.com/4961055.html |
| Inventor(s) | Habib; Joseph (Jackson, MI);
Nielsen; Paul (Marcus Hook, PA);
Nielsen; Paul H. (Wilmington, DE) |
| Abstract | A linear capacitance displacement transducer for measuring absolute
displacement is formed from a coaxial variable capacitor and a precision
capacitance measuring electronic circuit. The plates of the coaxial
capacitor are attached to the members of an assembly whose displacement
relative to one another is to be determined. Linear displacement of the
members causes a linear displacement between the capacitor plates which is
reflected in a linear capacitance change. A capacitor controlled
oscillator utilizes the coaxial variable capacitor at its input. The
capacitor controlled oscillator whose period of oscillation is been
determined by the capacitance and locked in phase with changes of
capacitance is utilized as a precision measure of capacitance. The period
of the square wave output of the oscillator is a linear function of the
capacitance of the variable capacitor at any time. The transducer may be
adapted to determine the absolute position of a piston rod in a hydraulic
cylinder. |
|
|
|
Title Information  |
|
|
|
|
|
Drawing from US Patent 4961055 |
|
|
Linear capacitance displacement transducer |
|
|
|
|
|
| Publication Date |
October 2, 1990 |
|
|
|
|
|
| Filing Date |
January 4, 1989 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Title Information  |
|
|
References  |
|
|
| *references marked with an asterisk below are user-added references |
|
U.S. References |
|
|
|
|
|
|
U.S. References |
|
|
Foreign References |
|
|
|
|
|
|
Foreign References |
|
|
Other References |
|
|
|
|
|
|
Other References |
|
|
|
|
|
References  |
|
|
|
|
|
| Market Size |
|
Estimate the gross annual revenues of the relevant market
sector:
|
| | |
| |
|
|
| Market Share |
|
Estimate the percentage of the relevant market sector this invention will capture:
|
| | |
| |
|
|
| Reasonable Royalty |
|
What percentage of gross sales should the inventor or assignee be paid?
|
| | |
| |
|
|
|
Public's "Guesstimation" of Royalty Value
|
| Market Size | N/A | [No votes] | | x | Market Share | N/A | [No votes] | | x | Reasonable Royalty | N/A | [No votes] |
| | N/A | |
| |
|
|
|
|
|
|
|
|
|
|
|
|
Market Review  |
|
|
Technical Review  |
|
|
Claims  |
|
|
What is claimed is:
1. A coaxial variable capacitor for measuring linear displacement between a
first and second member of an assembly comprising:
(a) a first cylindrical capacitor plate composed of electrically conductive
material;
(b) a second cylindrical capacitor plate composed of electrically
conductive material which slidably engages the first cylindrical capacitor
plate further comprised of:
(1) a hole extending into but not through the second member;
(2) an extended rigid hollow transducer tube substantially the length of
the hole comprised of:
(i) a longer section having a first diameter;
(ii) a second section having a second diameter larger than said first
diameter of said first section;
(iii) a rounded shoulder joining the smaller diameter and larger diameter
sections of the tube;
(3) a mounting flange; and
(4) means for attaching the mounting flange to the transducer tube
(c) a first dielectric material interposed between said first and second
capacitor plates and covering the entire surface of one of said plates;
(d) means for attaching said first cylindrical plate to the first member of
an assembly; and
(e) means for rigidly securing or attaching said second cylindrical
capacitor plate to the second member of an assembly
wherein relative movement of the first and second members of the assembly
causes corresponding relative movement of said first and second capacitor
plates which results in a variable capacitance between the plates which is
linearly related to the relative linear displacement of the first and
second members of the assembly.
2. The coaxial variable capacitor of claim 1 wherein the dielectric
material is fixedly attached to the outer surface of the first cylindrical
capacitor plate.
3. The coaxial variable capacitor of claim 2 wherein the first dielectric
material is a Teflon.
4. The coaxial variable capacitor of claim 3 wherein the dielectric
material is TFE5.
5. The coaxial variable capacitor of claim 1 wherein the dielectric
material is fixedly attached to the inner surface of the second
cylindrical capacitor plate.
6. The coaxial variable capacitor of claim 5 wherein the first dielectric
material is a Teflon.
7. The coaxial variable capacitor of claim 4 wherein the dielectric
material is TFE5.
8. The coaxial variable capacitor of claim 7 wherein the solid rod first
cylindrical capacitor plate is composed of stainless steel.
9. The coaxial variable capacitor of claim 1 wherein the first cylindrical
capacitor plate is a solid rod.
10. The coaxial variable capacitor of claim 1 wherein the transducer tube
is composed of stainless steel.
11. The coaxial variable capacitor of claim 1 wherein the means for
attaching said first cylindrical capacitor plate to the first member of an
assembly comprises a floating mounting assembly which permits radial and
angular displacement of the first cylindrical capacitor plate.
12. The coaxial variable capacitor of claim 11 wherein the floating
mounting assembly further comprises:
(a) a first cylindrical capacitor plate mount composed of electrically
insulating material;
(b) a means for rigidly fastening the cylindrical capacitor plate to said
mount;
(c) a retainer flange having a hole sufficiently large that part but not
all of said mount may pass freely through it;
(d) a retainer cover having a hole larger than the diameter of the first
cylindrical capacitor plate and through which the first cylindrical
capacitor plate passes when the retainer cover is fastened to the retainer
flange but which hole is smaller than the mount, and which retainer cover,
when attached to the retainer flange, defines, in conjunction with the
retainer flange, a movement space of height greater than the thickness of
the mount and width cross sectional area larger than the greatest width
cross sectional area of said mount;
(e) means for fastening the retainer cover to the retainer flange to form a
housing;
(f) means for resiliently forcing said mount into slidable contact with the
housing formed by the retainer flange and retainer cover; and
(g) means for fastening the fastened retainer flange and retainer cover to
the first member of an assembly;
wherein the mount is restrained between the retainer flange and retainer
cover so that it may be slidably displaced about said movement space and
at the same time be free to tilt against the action of the resilient
forcing means.
13. A coaxial variable capacitor for measuring linear displacement between
a first and second member of an assembly comprising:
(a) a first cylindrical capacitor plate composed of electrically conductive
material;
(b) a second cylindrical capacitor plate composed of electrically
conductive material which slidably engages the first cylindrical capacitor
plate;
(c) a first dielectric material interposed between said first and second
capacitor plates and covering the entire surface of one of said plates;
(d) means for attaching said first cylindrical plate to the first member of
an assembly further comprising a floating mounting assembly which permits
radial and angular displacement of the first cylindrical capacitor plate;
and
(e) means for attaching said second cylindrical plate to the second member
of an assembly
wherein relative movement of the first and second members of the assembly
causes corresponding relative movement of said first and second capacitor
plates which results in a variable capacitance between the plates which is
linearly related to the relative linear displacement of the first and
second members of the assembly.
14. The coaxial variable capacitor of claim 13 wherein the floating
mounting assembly further comprises:
(a) a first cylindrical capacitor plate mount composed of electrically
insulating material;
(b) a means for rigidly fastening the cylindrical capacitor plate to said
mount;
(c) a retainer flange having a hole sufficiently large that part but not
all of said mount may pass freely through it;
(d) a retainer cover having a hole larger than the diameter of the first
cylindrical capacitor plate and through which the first cylindrical
capacitor plate passes when the retainer cover is fastened to the retainer
flange but which hole is smaller than the mount, and which retainer cover,
when attached to the retainer flange, defines in conjunction with the
retainer flange a movement space of height greater than the thickness of
the mount and width cross sectional area larger than the greatest width
cross sectional area of said mount;
(e) means for fastening the retainer cover to the retainer flange to form a
housing;
(f) means for resiliently forcing said mount into slidable contact with the
housing formed by the retainer flange and retainer cover; and
(g) means for fastening the fastened retainer flange and retainer cover to
the first member of an assembly
wherein the mount is restrained between the retainer flange and retainer
cover so that it may be slidably displaced about said movement space and
at the same time be free to tilt against the action of the resilient
forcing means.
15. The coaxial variable capacitor of claim 13 used in a linear
displacement transducer as the variable capacitor with a capacitor
controlled oscillator further comprising:
(a) a fixed resistor-variable capacitor input wherein the voltage across
the variable capacitor serves as the input voltage to the oscillator;
(b) an isolation amplifier;
(c) a first voltage comparator which generates an output to a flip flop
circuit when a lower predetermined voltage is reached by the input;
(d) a second voltage comparator which generates an output to said flip flop
circuit when a higher predetermined voltage is reached by the input;
(e) said flip flop circuit responsive to the outputs of the comparators
whereby the flip flop alternately changes state upon the input to the
oscillator reaching a lower and then higher predetermined voltage
generating a square wave
wherein the square wave output voltage from the flip flop circuit drives
the fixed resistor of the input resistor-capacitor circuit so that the
difference in time for the voltage on the input variable capacitor to
reach the predetermined voltage values set at the comparators determines
the period of the square wave output such that the period of the square
wave output of the oscillator is a linear measure of the capacitance of
the variable capacitor and is locked in phase with the charging and
discharging of the input resistor-capacitor circuit.
16. A coaxial variable capacitor for measuring linear displacement between
a first and second member of an assembly comprising:
(a) a first cylindrical capacitor plate composed of electrically conductive
material;
(b) a second cylindrical capacitor plate composed of electrically
conductive material which slidably engages the first cylindrical capacitor
plate;
(c) a first dielectric material interposed between said first and second
capacitor plates and covering the entire surface of one of said plates;
(d) means for attaching said first cylindrical plate to the first member of
an assembly;
(e) means for attaching said second cylindrical plate to the second member
of an assembly
(f) a third cylindrical capacitor plate composed of electrically conductive
material which slidably engages the second cylindrical capacitor plate;
(g) means for attaching said third cylindrical capacitor plate to the first
member of an assembly wherein said third cylindrical capacitor plate
encircles the first cylindrical capacitor plate for its entire length;
(h) a second dielectric material interposed between the first and third
cylindrical capacitor plates; and
(i) means for electrical conduction between the second and third
cylindrical capacitor plates
wherein relative movement of the first and second members of the assembly
causes corresponding relative movement of said first and second capacitor
plates which results in a variable capacitance between the plates which is
linearly related to the relative linear displacement of the first and
second members of the assembly.
17. The coaxial variable capacitor of claim 16 wherein the first
cylindrical capacitor plate is a solid rod.
18. The coaxial variable capacitor of claim 17 wherein the solid rod first
cylindrical capacitor plate is composed of stainless steel.
19. The coaxial variable capacitor of claim 16 wherein the second
cylindrical capacitor plate comprises the second part of the assembly
having a hole such that the interior surface of the assembly formed by
said hole serves as the capacitor surface.
20. The coaxial variable cylinder of claim 19 wherein the second
cylindrical capacitor plate is formed from the piston rod and its attached
piston head of a hydraulic cylinder.
21. The coaxial variable capacitor of claim 20 wherein the hole in the
second cylinder capacitor plate is lined with a transducer tube further
comprising:
(a) an extended hollow tube the length of the second capacitor plate
comprised of:
(i) a longer section having a first diameter;
(ii) a second section having a second diameter larger than said first
diameter of said first section;
(iii) a rounded shoulder joining the smaller diameter and larger diameter
sections of the tube;
(b) a mounting flange;
(c) means for attaching the mounting flange to the transducer tube; and
(d) means for rigidly securing or attaching the mounting flange to the
second cylindrical capacitor plates.
22. The coaxial variable capacitor of claim 21 wherein the transducer tube
is composed of stainless steel.
23. The coaxial variable capacitor of claim 16 wherein the first dielectric
material is fixedly attached to the outer surface of the first cylindrical
capacitor plate.
24. The coaxial variable capacitor of claim 23 wherein the first dielectric
material is a Teflon.
25. The coaxial variable capacitor of claim 24 wherein the dielectric
material is TFE5.
26. The coaxial variable capacitor of claim 16 wherein the first dielectric
material is fixedly attached to the inner surface of the second
cylindrical capacitor plate.
27. The coaxial variable capacitor of claim 26 wherein the first dielectric
material is a Teflon.
28. The coaxial variable capacitor of claim 27 wherein the Teflon
dielectric material is Teflon TFE5.
29. The coaxial variable capacitor of claim 16 wherein the means for
attaching said first cylindrical capacitor plate to the first member of an
assembly comprises a floating mounting assembly which permits radial and
angular displacement of the first cylindrical capacitor plate.
30. The coaxial variable capacitor of claim 29 wherein the first
cylindrical capacitor plate of the floating mounting assembly is attached
to the cylinder head of a hydraulic cylinder.
31. The coaxial variable capacitor of claim 29 wherein the floating
mounting assembly further comprises:
(a) a first cylindrical capacitor plate mount composed of electrically
insulating material;
(b) a means for rigidly fastening the cylindrical capacitor plate to said
mount;
(c) a retainer flange having a hole sufficiently large that part but not
all of said mount may pass freely through it;
(d) a retainer cover having a hole larger than the diameter of the first
cylindrical capacitor plate and through which the first cylindrical
capacitor plate passes when the retainer cover is fastened to the retainer
flange but which hole is smaller than the mount, and which retainer cover,
when attached to the retainer flange, defines in conjunction with the
retainer flange a movement space of height greater than the thickness of
the mount and supporting cross sectional area larger than the greatest
cross sectional area of said mount;
(e) means for fastening the retainer cover to the retainer flange to form a
housing;
(f) means for resiliently forcing said mount into slidable contact with the
housing formed by the retainer flange and retainer cover; and
(g) means for fastening the fastened retainer flange and retainer cover to
the first member of an assembly
wherein the mount is restrained between the retainer flange and retainer
cover so that it may be slidably displaced about said movement space and
at the same time to be free to tilt against the action of the resilient
forcing means.
32. The coaxial variable capacitor of claim 31 wherein the insulator of the
floating mounting assembly is composed of nylon.
33. The coaxial variable capacitor of claim 31 wherein the insulator of the
floating mounting assembly is composed of delrin.
34. The coaxial variable capacitor of claim 16 wherein the means for
attaching the second cylindrical plate to the second member of an assembly
comprises integrally forming the second cylindrical capacitor plate from
the second member of an assembly by drilling a hole in the second part of
the assembly.
35. The coaxial variable capacitor of claim 34 wherein the second
cylindrical capacitor plate is attached to the second member of an
assembly by being integrally formed from the piston rod and its associated
piston head of a hydraulic cylinder.
36. The coaxial variable capacitor of claim 35 wherein the piston head has
a hole completely through it and the piston rod has a hole in its longer
dimension but not through its entire length.
37. The coaxial variable capacitor of claim 16 wherein the third
cylindrical capacitor plate is the housing surrounding said first and
second plates.
38. The coaxial variable capacitor of claim 37 wherein the housing forming
the third cylindrical capacitor plate is the piston cylinder wall of a
hydraulic cylinder.
39. The coaxial variable capacitor of claim 16 wherein the means for
attaching the third cylindrical capacitor plate is to form the third plate
out of the housing surrounding the first and second plates.
40. The coaxial variable capacitor of claim 39 wherein the housing forming
the third cylindrical capacitor plate is the piston cylinder wall of a
hydraulic cylinder.
41. The coaxial variable capacitor of claim 16 wherein the second
dielectric material is hydraulic fluid.
42. The coaxial variable capacitor of claim 16 wherein the means for
electrical conduction between the second and third cylindrical capacitor
plates is simultaneous metal to metal contact between a metal hydraulic
piston rod and its metal support bearing and between the metal support
bearing and the metal bearing head of a hydraulic cylinder.
43. The coaxial variable capacitor of claim 1 used in a linear displacement
transducer as the variable capacitor with a capacitor controlled
oscillator further comprising:
(a) a fixed resistor-variable capacitor input wherein the voltage across
the variable capacitor serves as the input voltage to the oscillator;
(b) an isolation amplifier;
(c) a first voltage comparator which generates an output to a flip flop
circuit when a lower predetermined voltage is reached by the input;
(d) a second voltage comparator which generates an output to said flip flop
circuit when a higher predetermined voltage is reached by the input; and
(e) said flip flop circuit responsive to the outputs of the comparators
whereby the flip flop alternately changes state upon the input to the
oscillator reaching a lower and then higher predetermined voltage
generating a square wave
wherein the square wave output voltage from the flip flop circuit drives
the fixed resistor of the input resistor-capacitor circuit so that the
difference in time for the voltage on the input variable capacitor to
reach the predetermined voltage values set at the comparators determines
the period of the square wave output such that the period of the square
wave output of the oscillator is a linear measure of the capacitance of
the variable capacitor and is locked in phase with the charging and
discharging of the input resistor-capacitor circuit.
44. The coaxial variable capacitor of claim 16 used in a linear
displacement transducer as the variable capacitor with a capacitor
controlled oscillator further comprising:
(a) a fixed resistor-variable capacitor input wherein the voltage across
the variable capacitor serves as the input voltage to the oscillator;
(b) an isolation amplifier;
(c) a first voltage comparator which generates an output to a flip flop
circuit when a lower predetermined voltage is reached by the input;
(d) a second voltage comparator which generates an output to said flip flop
circuit when a higher predetermined voltage is reached by the input;
(e) said flip flop circuit responsive to the outputs of the comparators
whereby the flip flop alternately changes state upon the input to the
oscillator reaching a lower and then higher predetermined voltage
generating a square wave
wherein the square wave output voltage from the flip flop circuit drives
the fixed resistor of the input resistor-capacitor circuit so that the
difference in time for the voltage on the input variable capacitor to
reach the predetermined voltage values set at the comparators determines
the period of the square wave output such that the period of the square
wave output of the oscillator is a linear measure of the capacitance of
the variable capacitor and is locked in phase with the charging and
discharging of the input resistor-capacitor circuit.
45. A linear displacement transducer formed from a coaxial variable
capacitor and a capacitor controlled oscillator comprising:
(a) a first cylindrical capacitor plate composed of electrically conductive
material;
(b) a second cylindrical capacitor plate composed of electrically
conductive material which slidably engages the first cylindrical capacitor
plate;
(c) a first dielectric material interposed between said first and second
capacitor plates and covering the entire surface of one of said plates;
(d) means for attaching said first cylindrical plate to the first member of
an assembly; and
(e) means for attaching said second cylindrical plate to the second member
of an assembly
wherein relative movement of the first and second members of the assembly
causes corresponding relative movement of said first and second capacitor
plates which results in a variable capacitance between the plates which is
linearly related to the relative linear displacement of the first and
second members of the assembly;
a fixed resistor-variable capacitor input wherein the voltage across the
variable capacitor serves as the input voltage to the oscillator;
(g) an isolation amplifier wherein said oscillator is isolated from said
resistor-variable capacitor input so that the voltage of the
resistor-variable capacitor input is not altered by any current drain by
said oscillator;
(h) a first voltage comparator which generates an output to a flip flop
circuit when a lower predetermined voltage is reached by the input;
(i) a second voltage comparator which generates an output to said flip flop
circuit when a higher predetermined voltage is reached by the input; and
(j) said flip flop circuit responsive to the outputs of the comparators
whereby the flip flop alternately changes state upon the input to the
oscillator reaching a lower and then higher predetermined voltage
generating a square wave
wherein the square wave output voltage from the flip flop circuit drives
the fixed resistor of the input resistor-capacitor circuit so that the
difference in time for the voltage on the input variable capacitor to
reach the predetermined voltage values set at the comparators determines
the period of the square wave output such that the period of the square
wave output of the oscillator is a linear measure of the capacitance of
the variable capacitor and is locked in phase with the charging and
discharging of the input resistor-capacitor circuit.
46. A capacitor controlled oscillator comprising:
(a) a fixed resistor-variable capacitor input wherein the voltage across
the variable capacitor serves as the input voltage to the oscillator;
(b) an isolation amplifier wherein said oscillator is isolated from said
resistor-variable capacitor input so that the voltage of the
resistor-variable capacitor input is not altered by any current drain by
said oscillator;
(c) a first voltage comparator which generates an output to a flip flop
circuit when a lower predetermined voltage is reached by the input;
(d) a second voltage comparator which generates an output to said flip flop
circuit when a higher predetermined voltage is reached by the input; and
(e) said flip flop circuit responsive to the outputs of the comparators
whereby the flip flop alternately changes state upon the input to the
oscillator reaching a lower and then higher predetermined voltage
generating a square wave
wherein the square wave output voltage from the flip flop circuit drives
the fixed resistor of the input resistor-capacitor circuit so that the
difference in time for the voltage on the input variable capacitor to
reach the predetermined voltage values set at the comparators determines
the period of the square wave output such that the period of the square
wave output of the oscillator is a linear measure of the capacitance of
the variable capacitor and is locked in phase with the charging and
discharging of the input resistor-capacitor circuit.
47. The capacitor controlled oscillator of claim 46 wherein the isolation
amplifier is an operational amplifier with feedback that draws
insufficient current from the input capacitor to distort the voltage
across the input capacitor, and provides sufficient current at the same
voltage as across the input capacitor to drive the comparators.
48. The capacitor controlled oscillator of claim 46 wherein the first
voltage comparator generates an output to the flip flop when 1/3 of the
driving voltage is reached.
49. The capacitor controlled oscillator of claim 46 wherein the second
comparator generates an output to the flip flop when 2/3 of the driving
voltage is reached.
50. The capacitor controlled capacitor of claim 46 wherein the first and
second voltage comparators have response times which are at least 100
times faster than the period of oscillation of the capacitor controlled
oscillator.
51. The method of measuring capacitance comprising the following steps:
(a) combining a fixed resistor and a variable capacitor into a
resistor-capacitor circuit with one side of the capacitor being grounded;
(b) applying the voltage across the capacitor of the resistor-capacitor
circuit to the input of an oscillator;
(c) isolating the input voltage across the capacitor so that the voltage is
not altered by any current drain;
(d) supplying sufficient current at a voltage identical to the voltage
across the input capacitor to at least two comparators to drive the
comparators;
(e) comparing the voltage across the input capacitor to two predetermined
voltage values;
(f) generating an output signal to a flip flop each time the voltage across
the input capacitor reaches either of the two predetermined levels;
(g) changing the state of the flip flop each time it receives a signal
indicating the voltages across the input capacitor reaches either of the
two predetermined levels; and
(h) applying the output of the flip flop to drive the input
resistor-capacitor circuit thereby forming an oscillator
wherein the difference in time for the voltage on the input variable
capacitor to reach the predetermined voltage values set at the comparators
determines the period of the square wave output so that the period of the
square wave output of the oscillator is a linear measure of the
capacitance of the variable capacitor and is locked in phase with the
charging and discharging of the input resistor-capacitor circuit. |
|
|
|
|
Claims  |
|
|
Description  |
|
|
BACKGROUND OF THE INVENTION
Field of Invention:
The present invention relates generally to the field of the precision
measurement of displacement of mechanical assemblies, and more
particularly to a displacement transducer utilizing precision electronic
measurement of the capacitance of a variable capacitor attached to a
movable assembly. The invention is adaptable for use in the measurement of
the linear displacement of a hydraulic cylinder piston rod.
It is frequently necessary in equipment of all kinds to know the exact
location of one movable part in relation to another part. To provide this
information, various position indicating transducers have been devised
which usually attach to the exterior of or otherwise sense the position of
the movable part.
Initially, many position sensing devices used potentiometers to generate an
electrical signal proportional to displacement. The current through or
voltage across the potentiometer is used as a measure of linear
displacement. Potentiometers come in many forms, both linear and circular,
and means are well known in the prior art to link the potentiometers to
reflect linear displacement. However, due to their resistive nature,
potentiometers are susceptible to inaccuracies caused by temperature
variations and wear. Also it has been found difficult to build
potentiometers of high resolution to measure large linear displacements.
As machinery is more and more automated with electronic controllers, there
is a growing necessity to obtain reliable positional information which can
be provided to the controllers. Preferably the information will be
presented in digital form. An example of a time modulated position
transducer using inductive sensing is Technar Incorporated's 11000 series
sensors. However, these sensors are limited to about an inch of linear
displacement.
When the movable part whose position needs to be known is a piston rod of a
hydraulic cylinder, it is often impractical or undesirable to have an
external position sensing transducer. Internally mounted devices have been
built and are now commercially available which will provide either a
direct indication of the position of a hydraulic cylinder piston or
provide such information to a closed loop hydraulic cylinder control
system. One currently available example of this type of device is the
magnetostrictive transducer of Temposonics, Inc. based on U.S. Pat. No.
3,898,555 by Tellerman. Using this device, a pulse-carrying conductor tube
is mounted down the center of the piston rod. A magnet located on the
piston head interacts with the magnetic field generated by an electrical
pulse sent down the tube to produce a local torsional strain in the
magnetostrictive tube which travels the length of the tube at ultrasonic
speeds. A measurement of the time between electrical pulse generation and
detection of the ultrasonic pulse gives an absolute indication of the
position of the piston head. The linear displacement of very long
hydraulic cylinders may be measured by this type of device However, the
repetition rate at which measurements can be determined is dependent on
the displacement being measured. The above mentioned device requires a
complex electro-mechanical assembly resulting in significant costs for the
device which may well be in excess of the cost of the hydraulic cylinder
itself.
The SH25 hydraulic cylinder displacement transducer made by Hvilsted a/s
gives an absolute position indication using an inductive sensing element
built into the piston rod. However, it is limited to a 250 cm stroke
length. The present invention may be mounted inside a hydraulic cylinder
or externally to an actuation arm and accurately determines the absolute
position of a hydraulic piston using relatively simple mechanical and
electronic components and can, therefore, be manufactured at significantly
reduced costs. In addition, the output virtually instantaneously reflects
the displacement no matter how long or short a displacement is being
measured.
Capacitance measurements have been used in the prior art to measure changes
in linear dimensions. Patent Nos. 3,729,985 by Sikorra and 4,197,753 by
Harting and Egger disclose strain gauges in which linear displacement is
detected and measured by a differential capacitance detector. In these
patents, a plate common to two capacitors is mounted either on a fixed or
movable member while the two non-common plates are mounted on the other
member. In Sikorra, the capacitors form half of a bridge circuit. Movement
is measured by measuring the unbalanced output of the bridge circuit as
the capacitor values change. Harting and Egger drive the differential
capacitors with opposite ends of a center tapped secondary winding of a
carrier transformer. The varying output signal from the movable plate is
amplified and further processed by means known in the art.
Similarly patent No. 4,054,049 by Egger discloses a capacitance based
linear displacement sensor for use in a thermal extensometer which
utilizes a differential capacitance measured by a bridge circuit. It
should be noted that the above cited patents utilize capacitance
measurement to detect very small changes in linear dimension induced by
thermal or strain distortions.
The sensitivity of capacitance changes has also been utilized in patent No.
3,365,946 by Hall. In this patent, a moveable central dividing plate
between two unequal gas filled enclosures forms a common plate of two
capacitors. The movement or displacement of the central plate changes the
capacitance of both capacitors in an opposite direction, thus providing a
differential capacitance measurement of linear displacement. Again, a
bridge circuit is used to detect the changes in capacitance. In all the
above cited patents, differential capacitance measurements were employed
to measure very slight changes in linear dimension Previous to the present
invention, the measurement of the capacitance of a single variable coaxial
capacitor to measure precisely relatively large linear displacements has
not been known.
SUMMARY OF THE INVENTION
The present invention utilizes a single variable coaxial capacitor in
conjunction with a coordinated specially designed electronic circuit to
measure linear displacement. The variable coaxial capacitor is formed by
having one cylindrical plate fastened to a stationary member and another
cylindrical plate fastened to a moveable member of an assembly. The outer
surface of the inner plate or the inner surface of the outer plate may be
coated with a dielectric material of high permittivity. The inner cylinder
slidably engages within the outer cylinder so that, as the movable
cylinder is displaced, the overlap area of the two cylinders changes as a
function of linear displacement. The change in overlap area linearly
changes the capacitance of the capacitor. A measure of the capacitance is,
therefore, a measure of the displacement of the two cylinders with respect
to each other. Precision measurement of the capacitance is achieved by the
present invention with a capacitor controlled oscillator whose period in
locked onto the capacitive changes The period of the square wave output
from the oscillator is a linear measure of the capacitance, and,
therefore, of the linear displacement. Any change in capacitance
(displacment) is immediately reflected as a change in the period of the
square wave. The period is converted into both analog and digital signals
indicating the linear position of the transducer for use by typical system
controllers
Specifically, for use with hydraulic cylinders, the moving plate of the
capacitor is integrally formed from the hydraulic cylinder piston head,
piston rod, and cylinder walls themselves, while the fixed plate is
mounted inside an end of the hydraulic cylinder and extends into the
cylinder. The fixed plate is a cylindrical probe in the form of an
elongated metal rod. A hole drilled down the center of the hydraulic
cylinder piston head and rod of sufficient diameter so that the probe may
be slidably engaged within it, allows the interior walls of said hole and
of the cylinder to serve as the movable second plate of the capacitor. A
cylindrical teflon jacket surrounding the probe serves as a first
dielectric medium and the hydraulic fluid serves as a second dielectric
medium. As the piston is displaced linearally, a proportionally greater or
lesser area of the probe is enclosed within the piston head and rod and
the probe in exposed to a proportionately greater or lesser area of the
cylinder walls, thus causing a change in the capacitance between the two
cylindrical plates To accommodate any positional inaccuracies in the
movement of the piston head and piston rod, the probe is mounted within
the hydraulic cylinder head in a floating assembly.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a cross-sectional view of a coaxial variable capacitor showing
the inner cylindrical plate, the dielectric material on the inner
cylindrical plate, the outer cylindrical plate, and the electrostatic
shielding cylinder.
FIG. 2 is a cross-sectional view of a variable capacitor mounted in a
typical hydraulic cylinder showing the inner plate or probe mounted on the
hydraulic cylinder head and penetrating the movable piston head and rod.
FIG. 3 is a cross-sectional view of the probe in its floating mount.
FIG. 4 is a cross-sectional view of the transducer tube which lines the
hole in the piston head and rod.
FIG. 5 is an end-on view of the probe mounting assembly, showing the cutout
through which hydraulic fluid flows past the assembly.
FIGS. 6A-6C shows a resistor-capacitor circuit and the typical charging and
discharging curves seen for different values of capacitance when the
resistance is fixed.
FIG. 7 is a schematic diagram of the capacitor controlled oscillator used
to measure the capacitance of the variable coaxial capacitor.
FIGS. 8A-8D shows the signals present in the capacitor controlled
oscillator of FIG. 7 at various times.
FIG. 9 shows a block diagram of the signal processing electronics which may
be used with the present invention to provide information to electronic
machinery controllers.
DETAILED DESCRIPTION AND PREFERRED EMBODIMENT OF THE INVENTION
FIG. 1 shows a cross-sectional view of a coaxial variable capacitor made up
of a solid central cylinder 39 which has affixed to its surface a
dielectric material 40. Surrounding cylinder 39 is hollow cylinder 41
which is shown with a wall thickness 42. Either cylinder 39 or cylinder 41
may be fixed and the other movable. Surro | | |