In a kerogen agglomeration process, the oil shale is pretreated by comminuting the oil shale in the presence of an added organic liquid prior to contacting the oil shale with an added organic liquid and water to form kerogen-rich agglomerates and mineral-rich particles. The benefit is a reduction in comminution cost while maintaining about the same separation efficiency as methods having higher comminution costs.
Use is made of a high-speed agitator comprising vessel 2 rotated at a low speed and bladed agitating element 3 rotated at a high speed in direction reverse to that of the vessel 2, the bladed agitating element 3 having a rotary axis arranged parallel to, and located apart from, the rotary axis of the vessel 2. Petroleum residuum such as solvent deasphalting residuum is agitated together with a grinding auxiliary and water in the high-speed agitator so that the petroleum residuum is ground. Thereafter, a dispersant is added thereto to form a slurry and the viscosity thereof is adjusted to a given value. A stabilizer is further added thereto to obtain a stable slurry. The dispersant and the stabilizer may be placed in the high-speed agitator prior to the grinding of the petroleum residuum. Thus, there is provided a process in which a high-concentration petroleum residuum-water slurry with a desirable particle size distribution, being cheap and highly stable, can easily be obtained by a one-stage grinding.
A stream containing kerogen-rich and mineral-rich oil shale particles flow in a downward helical course such that the stream is confined in a manner to give the stream an outer and upper side having a first depth and comprising a substantial amount of said kerogen-rich particles, and an inner and lower side having a second depth and comprising a substantial amount of said mineral-rich particles, the first depth being greater than the second depth. The kerogen-rich and mineral-rich particles are subsequently separated in order to recover the kerogen-rich particles. The mineral-rich particles are further processed using froth flotation.