A continuous mining apparatus such as a coal milling or shearing machine includes sensors mounted on the machine frame or on the cutter bits, including an accelerometer and one or more strain gauges, for sensing vibrations and stresses exerted on the cutter bits during operation of the machine. A signal conditioning and amplification circuit provides an audio and/or visual display indicating when the cutter is moving outside of the coal seam and/or is cutting along a cleat or other joint to improve excavation rates while maintaining or lowering stress levels on the cutter bits. The display enables the machine operator to keep from penetrating the roof or floor of the coal seam and to position the cutter to take advantage of natural fracture lines in the seam. The frequency spectrum of the sensor signals is determined to distinguish vibrations caused by bit interaction with the material being cut.
The invention provides, in one embodiment, a detector for a miner comprising a gamma sensing element and a light sensing element coupled to the gamma sensing element. According to the embodiment, the detector is mounted on a rotary cutter of a boring-type continuous miner such that the gamma sensing element has a view of a geologic formation being mined. A mining control system is also provided, comprising a miner having at least two rotary cutters and a gamma detector on each of the at least two rotary cutters for receiving gamma emissions from a geologic formation. The mining control system also provides an accelerometer and a rate gyro, wherein the accelerometer and the rate gyro correlate the received gamma emissions with positions of the at least two rotary cutters, and a central module that utilizes the correlated readings to determine whether the cutters should be moved.
A control system for continuous mining machine to control the mining horizons of roof and floor horizons relative to the rock boundaries of an underground coal seam or ore vein. The mining machine is provided with a cutting drum mounted on a pivoted arm to allow for vertical displacement of the cutter to control the mining height. A plurality of sensors is carried on the rotatable arm to locate the roof and floor boundaries. Attitude sensors are mounted on the machine for providing signals indicative of the inclinations of the body of the machine, and, a microprocessor receives the signals from the boundary sensors and the attitude sensors for calculating the required roof cut and floor cut. A display device receives the signals from the microprocessor and displays the calculated results to the machine operator.
A method and system for determining the relative strength and classification of rock strata in near real-time during drilling operations is provided for use in underground mines. Neural network technology is used to classify mine roof strata in terms of, for example, relative strength or strength index as the roof bolt hole is being drilled (i.e., in near real-time). Measurements taken while a layer of the rock strata is being drilled are used to compute the specific energy input and convert these data to suitably scaled features. A neural network is then used to classify the strength of the layer. The neural network can be trained using data of known rock strata classifications prior to using it to classify new measurements. The present system allows for detection of unsafe conditions within the rock strata being drilled, and allows appropriate warnings to be issued in near real-time so that appropriate actions can be taken.
An armored detector assembly, a mining system, and methods of using it are described. The armored detector assembly consists of a main assembly and a hatch assembly. The hatch assembly is welded onto mining equipment, and the main assembly is removably attached to the hatch assembly. The armored detector assembly houses sensitive monitoring equipment used in mining operations. Because of its rugged construction the armored detector assembly is suitable for storing a wide range of sensitive equipment in harsh industrial environments. One embodiment allows for openings in the main assembly so that gamma radiation can enter the main assembly and be measured by gamma radiation monitoring equipment used in continuous mining operations. A portion of the gamma radiation monitoring equipment is enclosed within an integral explosion proof enclosure. This embodiment contains a fluid channel and a plurality of spray orifices to reduce the risk of ignition of dust or gas and other orifices for removal of mining debris from the openings in the assembly.
An armored detector assembly, a mining system, and methods of using it are described. The armored detector assembly consists of a main assembly and a hatch assembly. The hatch assembly is welded onto mining equipment, and the main assembly is removably attached to the hatch assembly. The armored detector assembly houses sensitive monitoring equipment used in mining operations. Because of its rugged construction the armored detector assembly is suitable for storing a wide range of sensitive equipment in harsh industrial environments. One embodiment allows for openings in the main assembly so that gamma radiation can enter the main assembly and be measured by gamma radiation monitoring equipment used in continuous mining operations. A portion of the gamma radiation monitoring equipment is enclosed within an integral explosion proof enclosure. This embodiment contains a fluid channel and a plurality of spray orifices to reduce the risk of ignition of dust or gas and other orifices for removal of mining debris from the openings in the assembly.
