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Claims  |
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What is claimed is:
1. A structured aqueous heavy duty cleaning composition comprising:
(1) about 1 to 40% by weight of a solid, particulate, substantially
water-insoluble organic peroxy acid;
(2) about 10 to 50% by weight of a surfactant;
(3) about 1 to 40% by weight of a pH adjusting system comprising:
(a) a borate and;
(b) a polyol wherein said polyol is a Cis 1,2 polyol capable of forming a
complex with said borate when said composition is in a concentrated form
to cause a reduction in pH of said composition to a value of about3-6 and
said complex being capable upon dilution of said composition, of
dissociating in dilute solution to liberate said borate to cause an
increase in pH in said dilute solution to a value of about 7-9 said polyol
to borate being present in a ratio of 1:1 to 10:1; and
(4) 0.1 to 5% of a stability enhancing polymer which is a copolymer of a
hydrophilic and a hydrophobic monomer, said hydrophilic monomer being
selected from the group consisting of the acid or salt derivatives of
maleic anhydride, acrylic acid, methacrylic acid and analogues of acrylic
acid where the carboxylate group is replaced by anionic moieties selected
from the group consisting of sulfonate, sulfate, phosphonate and mixtures
thereof; said hydrophobic monomer being a hydrophilic monomer
functionalized with a hydrophobic moiety selected from the group
consisting of fatty amides, fatty esters, fatty alkoxylates, C.sub.8-22
alkyls, alkylaryls and mixtures thereof or a C.sub.8-22 alkyl or alkylaryl
chain formed by reaction with an 60 -olefin.
2. A composition as defined in claim 1 wherein the stability enhancing
polymer has the general Formula I or II, formula I being:
##STR6##
wherein: z is 1; (x+y):z is from 4:1 to 1,000:1; in which the monomer
units may be in random order: y being from 0 up to a maximum equal to the
value of x; and n is at least 1;
R.sup.1 represents --CO--O--, --O--, --O--CO--, --CH.sub.2 --, --CO--NH--pr
is absent;
R.sup.2 represents from 1 to 50 independently selected alkyleneoxy groups,
or is absent, provided that when R.sup.3 is absent and R.sup.4 represents
hydrogen or contains no more than 4 carbon atoms, the R.sup.2 must contain
an alkyleneoxy group with at least 3 carbon atoms;
R.sup.3 represents a phenylene linkage, or is absent;
R.sup.4 represents hydrogen or a C.sub.1-24 alkyl or C.sub.2-24 alkenyl
group, with the provisos that:
(a) when R.sup.1 represents --O--CO--, R.sup.2 and R.sup.3 must be absent
and R.sup.4 must contain at least 5 carbon atoms;
(b) when R.sup.2 is absent, R.sup.4 is not hydrogen and when R.sup.3 is
absent, then R.sup.4 must contain at least 5 atoms;
R.sup.5 represents hydrogen or a group of formula --COOA.sup.4 ;
R.sup.6 represents hydrogen or C.sub.1-4 alkyl; and
A.sup.1, A.sup.2, A.sup.3 and A.sup.4 are independently selected from
hydrogen, alkali metals, alkaline earth metals, ammonium and amine bases
and C.sub.1-4 ; and formula (II) being:
##STR7##
wherein: Q.sup.2 is a molecular entity of formula (IIa):
##STR8##
wherein z and R.sup.1-6 are as defined for formula (I); A.sup.1-4, are as
defined for formula (I) or (C.sub.2 H.sub.4 O) .sub.t H, wherein t is from
1-50, and wherein the monomer units may be in random order;
Q.sup.1 is a multifunctional monomer, allowing the branching of the
polymer, wherein the monomers of the polymer may be connected to Q.sup.1
in any direction, in any order, therewith possibly resulting in a branched
polymer;
n and z are as defined above; v=1 and (x+y+p+q+r):z is from 4:1 to 1,000:1,
in which the monomer units may be in random order;
R.sup.7 and R.sup.8 represent --CH.sub.3 or --H;
R.sup.9 and R.sup.10 represent independently selected groups which are
selected from --SO.sub.3 Na, --CO--O--C.sub.2 H.sub.4 --OSO.sub.3 Na,
--CO--O--NH--C(CH.sub.3).sub.2 --SO.sub.3 NH, --CO--NH.sub.2,
--O--CO--CH.sub.3, --OH, phosphate and phosphonate.
3. A composition as defined in claim 1 wherein the stability enhancing
polymer is selected from the group of copolymers consisting of acrylic
acid lauryl methacrylate; acrylic acid, sodium vinyl sulfonate-lauryl
methacrylate; acrylic acid 2 sulfato ethyl methacrylate-lauryl
methacrylate; acrylic acid acrylamino methyl propane sulfonic acid lauryl
methacrylate.
4. A composition as defined in claim 1 wherein said structuring is produced
by incorporation of a structuring amount of a combination of anionic and
nonionic surfactants.
5. A composition as defined in claim 1 wherein said pH adjusting system
comprises borax and said 1,2 cis polyol in a ratio of polyol to borax of
1:1 to 10:1.
6. A composition as defined in claim 5 wherein said polyol is selected from
the group consisting of sorbitol, catechol, galactitol, fructose, pinacol,
and mixtures thereof
7. A composition as defined in claim 1 where upon dilution of the
composition in 500 times its volume of water, the pH of the resultant
water-composition mixture is from about 2 to 5 pH units greater than that
of the composition before dilution.
8. A composition as defined in claim 1 further comprising 0.1-10.0% of a
viscosity reducer selected from the group consisting of sodium sulfate,
polyethylene glycol, a polyacrylate salt or mixtures thereof.
9. A composition as defined in claim 1 in which the organic bleach is 4,4'
sulfonyl bisperoxy benzoic acid, 1.14-diperoxytetradecanoic acid, 1,12
diperoxy dodecanedoic acid or phthalyl peroxocoprioc acid.
10. An aqueous heavy duty liquid bleaching composition as defined in claim
1 having a pH of from 1 to 6.5 from 1 to 10% by weight of a solid,
particulate organic peroxy acid having a solubility of no more than 25 ppm
in water at 20.degree. C. and 10-25% of a surfactant, the peroxy acid
being stably suspended in the surfactant.
11. A composition according to claim 11 which is pourable. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a structured aqueous based heavy duty liquid
detergent formulation containing a suspended bleach along with selected
stability enhancers.
Liquid detergent products have become a large segment of the U.S. detergent
market. Their market share in the past several years has more than
doubled. Currently marketed liquid detergents contain built-in softening
in the wash as well as enzymes for added stain removal. No completely
formulated liquid detergents however, contain a completely satisfactory
bleach.
Liquid bleach adjuncts which are to be added separately to the wash,
containing hypochlorite or hydrogen peroxide are established, successful
products. A low pH, surfactant-structured liquid containing 1,12
diperoxydodecanedioic acid (DPDA), has been patented by Humphreys et al.
in U.S. Pat. No. 4,642,198. A structured aqueous system has been employed
in this bleach adjunct but due to the low pH and low amount of surfactant
usually employed, the adjunct product cannot be used alone to accomplish
washing.
The high concentrations of surfactants which must be included in a fully
formulated liquid detergent to clean during the wash generally make it
difficult to prepare an appropriately structured liquid. Structuring,
however, is necessary to suspend the particulate bleach and, thus,
minimize settling and other types of instability. Structured liquids are
well known in the art and are described more fully below. Further, the
large amount of surfactant required usually increases the viscosity of
structured liquids to unacceptable levels. The viscosity, thus, must be
decreased to a commercially acceptable level while still retaining the
suspending characteristics of the structured liquid.
An additional difficulty is that the suspended bleach particles must not be
too soluble in the product or the bleach may react with included organic
materials. It is, thus, desirable to further stabilize the bleach by
decreasing the pH of the concentrated composition to decrease the
solubility of the bleach particles. A low pH, however, is not optimal for
washing and, thus, it must be capable of increasing substantially on
dilution when the product is used so that normal alkaline wash pH's can
prevail.
It was, thus, desireable to formulate an aqueous based heavy duty detergent
which contains relatively stable bleach and high levels of surfactant, yet
still retains the suspending properties of a structured liquid while
incorporating acceptable viscosity characteristics.
2. Description of the Art
One of the early patents is Edwards et al U.S. Pat. No. 3,996,152,
disclosing the suspension of diperoxyacids by non-starch thickening agents
such as Carbopol 940 in an aqueous media at low pH. Suitable actives were
diperazelaic, diperbrassylic, dipersebacic and diperisophthalic acids.
Bradley U.S. Pat. No. 4,017,412 reports similar systems except that starch
based thickening agents were employed. From later investigations it became
evident that the thickener types mentioned in the foregoing patents formed
gel-like matrices which exhibited instability upon storage at elevated
temperatures. At high concentrations they cause difficulties with high
viscosity.
U.S. Patent 4,642,198 (Humphreys et al.) hereby incorporated by reference
herein, lists a variety of water-insoluble organic peroxy acids intended
for suspension in an aqueous, low pH liquid. This patent disclosed the use
of surfactants, both anionic and nonionic, as suspending agents for the
peroxy acid particles. The preferred peroxy material was
1,12-diperoxydodecanedioic acid (DPDA).
This art has emphasized optimizing the suspending or thickening chemical
components of the liquid bleach to improve physical stability.
EP No. 176,124 to de Jong and Torenbeck discloses a pourable bleach
composition containing peroxycarboxylic acid in an aqueous suspension with
0.5 to 15% alkylbenzene sulfonic acid and low levels of sulfate salt.
Neither of the above patents discloses the use of a system which will allow
the compositions to be used as effective heavy duty liquid detergents in
the main wash. Both compositions must be used with a buffered adjunct
(powder or liquid) to ensure the neutral to alkaline pH necessary for
general detergency. The decline in detergency with reduced pH is well
known in the art and is discussed in Cockrell, U.S. Pat. No. 4,259,201.
deJong avoids high surfactant concentrations. Such compositions are said
to be excessively thick and difficult to pour. Humphreys claims surfactant
concentrations from 2-50%; however, compositions in excess of about 15%
may exhibit excessive thickness and Humphrey's pH is too low for
commercially acceptable detergency.
There have been many different approaches to the problem of producing an
aqueous based heavy duty liquid detergent containing a bleach; however,
none of these approaches have been completely satisfactory. In many cases
stability has been enhanced at the expense of acceptable viscosity or a
low pH has been employed to improve bleach stability by sacrificing
alkaline wash pH's.
Accordingly, it is an object of the present invention to provide a fully
formulated aqueous based heavy duty liquid detergent composition
containing a suspended peroxy bleach. The composition exhibits good
stability, acceptable viscosity and good bleaching and cleaning
characteristics while substantially eliminating or minimizing many of the
problems of the art. Other objects and advantages will appear as the
description proceeds.
SUMMARY OF THE INVENTION The attainment of the above objects is made
possible by this invention which includes an aqueous based liquid cleaning
composition containing generally the following components:
(1) 1 to 40% by weight of a solid, particulate, substantially
water-insoluble organic peroxy acid;
(2) about 10 to 50% by weight of a surfactant;
(3) about 1 to 40% by weight of a pH adjusting "jump" system including:
(a) a borate;
(b) a polyol, and having a polyol to borate ratio of 1:1 to 10:1; and
(4) about 0.1 to 5% of a stability enhancing polymer which is a copolymer
of a hydrophilic and a hydrophobic monomer, the hydrophilic monomer
selected from the group of the acid or salt derivatives of maleic
anhydride, acrylic acid, methacrylic acid, as well as analogues where the
carboxylate group is replaced by other anionic moieties such as sulfonate,
sulfate phosphonate and the like as well as mixtures thereof, the
hydrophobic monomer being either a hydrophilic monomer functionalized with
a hydrophobic moiety selected from the group of fatty amides fatty esters,
fatty alkoxylates, C.sub.8-22 alkyls, fatty alkylaryls and mixtures
thereof or a pendant alkyl group such as that formed by reaction of a
C.sub.8-22 a olefin.
(5) optional viscosity modifiers.
(6) standard detergent ingredients such as fluorescent whiteners, dyes,
perfumes, enzymes, and the like.
DETAILED DESCRIPTION OF THE INVENTION
Aqueous structured heavy duty liquids containing a color-safe peroxyacid
bleach have been developed. The liquids generally contain 10-50%
surfactant, 1-40% of a "pH jump" system for providing a suitable pH
environment in both the concentrated product and on dilution in the wash,
1-40% of an insoluble organic peroxyacid bleach, 0.10-2.0% sequestering
agent to minimize transition-metal catalyzed bleach decomposition, 0-10%
viscosity reducing agents such as excess inorganic salts, v polyacrylates,
and polyethylene glycols; and, 0.10-2.0% or more of a "physical stability
enhancing agent" or "decoupling" agent or "deflocculating" agent which
increases the robustness of an otherwise physically metastable system.
Additional ingredients can include builders, fluorescer, enzymes, perfume,
antiredeposition aids, dye and the like.
BLEACHES
Peroxyacids usable in this invention are solid and substantially water
insoluble compounds. One of the peroxyacids utilized has been 1,12
diperoxydodecanedioic acid (DPDA). More preferred peracids include
4,4'-sulfonylbisperoxybenzoic acid (SBPB, ex. Monsanto) and 1,14
diperoxytetradecanoic acid (DPTA). In general, the organic peroxyacids can
contain one or two peroxy groups and can be either aliphatic or aromatic.
Examples include alkylperoxy acids, alkenylperoxy acids and arylperoxy
acids such as peroxybenzoic acid; aliphatic monoperoxyacids such as
peroxylauric and peroxystearic acids; diperoxy acids including
alkyldiperoxy acids, alkenyldiperoxy acids and aryldiperoxy acids such as
1,9-diperoxyazelaic acids, diperoxybrassylic acid, diperoxysebacic acid
and diperoxyisophthalic acid.
Alternative bleaching agents also include phthaloyl amino-peroxocaproic
acids "PAP", a new biodegradable, safe, high-melting peracid molecule
available from Hoechst.
##STR1##
This peracid is believed to be soluble only in an alkaline-pH range.
The bleaching compounds will be present in an effective amount and will
generally be a solid, particulate, substantially water-insoluble organic
peroxy acid stably suspended in the composition. The compositions will
have an acid pH in the
range of from 1 to 6.5, preferably from 2 to 5.
The particle size of the peroxy acid used in the present invention is not
crucial and can be from about 1 to 2000 microns although a small particle
size is favoured for laundering application.
The composition of the invention may contain from about 1 to 40% by weight
of the peroxy acid, preferably from 1 to about 10 by weight.
DEFLOCCULATING POLYMERS
The second essential component is a stability enhancing polymer which is a
copolymer of hydrophilic and hydrophobic monomers. Suitable polymers are
obtained by copolymerizing maleic anhydride, acrylic or methacrylic acid
or other hydrophilic monomers such as ethylene or styrene sulfonates and
the like with similar monomers that have been functionalized with
hydrophobic groups. These include the amides, esters, ethers of fatty
alcohol or fatty alcohol exthoxylates.
In addition to the fatty alcohols and ethoxylates, other hydrophobic groups
such as olefins or alkylaryl radicals may be used. What is essential is
that the copolymer have acceptable oxidation stability and that the
copolymer have hydrophobic groups that interact with the lamellar droplets
and hydrophilic groups of the structured liquid to prevent flocculation of
these droplets and thereby prevent physical instability and product
separation. In practice, a copolymer of acrylic acid and lauryl
methacrylate (M.W. 3800) has been found to be effective at levels of 0.5
to 1%.
These materials are more fully described in a companion case to Montague
and Van de Pas Serial Number 365,080 filed concurrently herewith and
incorporated herein by reference.
In addition to the compounds mentioned above, and as more fully set out in
the Montague et al. application, the compositions according to the
invention may contain one, or a mixture of deflocculating or decoupling
polymer types. The term `polymer types` is used because, in practice,
nearly all polymer samples will have a spectrum of structures and
molecular weights and often impurities. Thus, any structure of
deflocculation polymers described in this specification refers to polymers
which are believed to be effective for deflocculation purposes as defined
above. In practice, these effective polymers may constitute only part of
the polymer sample, provided that the amount of deflocculation polymer in
total is sufficient to effect the desired deflocculation. Furthermore, any
structure described herein for an individual polymer type refers to the
structure of the predominating deflocculating polymer species and the
molecular weight specified is the weight average molecular weight of the
deflocculation polymers in the polymer mixture.
The hydrophilic backbone of the polymer generally is a linear, branched or
lightly crosslinked molecular composition containing one or more types of
relatively hydrophilic monomer units. Preferably the hydrophilic monomers
are sufficiently water soluble to form at least a 1% by weight solution
when dissolved in water. The only limitations to the structure of the
hydrophilic backbone are that the polymer must be suitable for
incorporation in an active-structured aqueous liquid detergent composition
and that a polymer corresponding to the hydrophilic backbone made from the
backbone monomeric constituents is relatively soluble in water. The
solubility in water at ambient temperature and at a pH of 3.0 to 12.5 is
preferably more than 1 g/l, more preferably more than 5 g/l, and most
preferred more than 10g/l.
Preferably the hydrophilic backbone is predominantly linear; 1more
preferably the main chain of the backbone constitutes at least 50% by
weight, preferably more than 75%, most preferred more than 90% by weight
of the backbone.
The hydrophilic backbone is composed of monomer units, which can be
selected from a variety of units available for the preparation of
polymers. The polymers can be linked by any possible chemical link,
although the following types of linkages are preferred:
##STR2##
Examples of types of monomer units are: (i) Unsaturated C.sub.1-6 acids,
ethers, alcohols, aldehydes, ketones, or esters. Preferably these monomer
units are mono-unsaturated. Examples of suitable monomers are acrylic
acid, methacrylic acid, maleic acid, crotonic acid, itaconic acid,
aconitic acid, citraconic acid, vinyl-methyl ether, vinyl sulphonate,
vinyl alcohol obtained by the hydrolysis of vinyl acetate, acrolein, allyl
alcohol and vinyl acetic acid.
(ii) Cyclic units, either unsaturated or comprising other groups capable of
forming inter-monomer linkages. In linking these monomers the
ring-structure of the monomers may either be kept intact, or the ring
structure may be disrupted to form the backbone structure. Examples of
cyclic monomer units are sugar units, for instance, saccharides and
glucosides; alkoxy units such as ethylene oxide and hydroxy propylene
oxide; and maleic anhydride.
(iii) Other units, for example, glycerol or other saturated polyalcohols.
Each of the above mentioned monomer units may be substituted with groups
such as amino, amine, amide, sulphonate, sulphate, phosphonate, phosphate,
hydroxy, carboxyl and oxide groups.
The hydrophilic backbone of the polymer is preferably composed of one or
two monomer types but three or more different monomer types in one
hydrophilic backbone may be used. Examples of preferred hydrophilic
backbones are: homopolymers of acrylic acid, copolymers of acrylic acid
and maleic acid, poly 2-hydroxy ethyl acrylate, polysaccharides, cellulose
ethers, polyglycerols, polyacrylamides, polyvinylalcohol/polyvinylether
copolymers, poly sodium vinyl sulphonate, poly 2-sulphato ethyl
methacrylate, polyacrylamido methyl propane sulphonate and copolymers of
acrylic acid and tri methyl propane triacrylate.
Optionally the hydrophilic backbone may contain small amounts of relatively
hydrophobic units, e.g. those derived from polymers having a solubility of
less than 1 g/l in water, provided that the overall solubility of the
hydrophilic polymer backbone still satisfies the solubility requirements
as specified above. Examples of relatively water insoluble polymers are
polyvinyl acetate, polymethyl methacrylate, polyethyl acrylate,
polyethylene, polypropylene, polystryrene, polybutylene oxide, propylene
oxide and polyhdroxy propyl acetate.
Preferably the hydrophobic side chains are part of a monomer unit which is
incorporated in the polymer by copolymerising hydrophobic monomers and the
hydrophilic monomers making up the backbone of the polymer. The
hydrophobic side chains for this use preferably include those which when
isolated from their linkage are relatively water insoluble, i.e.
preferably less than 1 g/l more preferred less than 0.5 g/l, most
preferred less than 0.1 g/l of the hydrophobic monomers, will dissolve in
water at ambient temperature and a pH of 3.0 to 12 5.
Preferably the hydrophobic moieties are selected from siloxanes, saturated
and unsaturated alkyl chains, e.g. having from 5 to 24 carbon atoms,
preferably from 6 to 18, most preferred from 8 to 16 carbon atoms, and are
optionally bonded to the hydrophilic backbone via an alkoxylene or
polyalkoxylene linkage, for example, a polyethoxy, polypropoxy or butyloxy
(or mixture of same) linkage having from 1 to 50 alkoxylene groups.
Alternatively the hydrophobic side chain may be composed of relatively
hydrophobic alkoxy groups, for example, butylene oxide and/or propylene
oxide, in the absence of alkyl or aklenyl groups. In some forms, the
side-chain(s) will essentially have the character of a nonionic
surfactant.
In this context UK patent specifications GB No. 1,506,427 A and Gb No.
1,589,971 A disclose aqueous compositions including a carboxylate polymer
partly esterified with nonionic surface active side-chains. The particular
polymer described (a partially esterified, neutralized co-polymer of
maleic anhydride with vinylmethyl ether, ethylene or stryrene present at
from 0.1 to 2% by weight of the total composition) is not completely
satisfactory.
Thus, one aspect of the present invention provides a structured liquid
detergent composition having a dispersion of lamellar droplets in an
aqueous continuous phase, and a deflocculating polymer having a
hydrophilic backbone and at least one hydrophobic side-chain.
U.S. Pat. Nos. 3,235,505, 3,238,309, and 3,457,176 describe the use of
polymers having relatively hydrophilic backbones an relatively hydrophobic
side-chains as stabilizers for emulsions.
Preferably, the deflocculating polymer has a lower specific viscosity than
those disclosed in GB No. 1,506,427 A and GB No. 1,589,971 A, i.e. a
specific viscosity less than 0.1 measured as 1 g in 100 ml of
methylethylketone at 25.degree. C. Specific viscosity is a dimensionless
viscosity-related property which is independent of shear rate and is well
known in the art of polymer science.
Some polymers having a hydrophilic backbone and hydrophobic side-chains are
known for thickening isotropic aqueous liquid detergents, for example,
from European Patent Specification EP-A-No. 244,006.
One preferred class of polymers for use in the compositions of the present
invention comprises those of general formula (I)
##STR3##
wherein: z is 1; (x+y):z is from 4:1 to 1000:1, preferably from 6:1to
250:1; in which the monomer units may be in random order; y preferably
being from 0 up to a maximum equal to the value of x; and n is at least 1;
R.sup.1 represents --CO--O--, --O--, --O--CO--, --CH.sub.2 --, --CO--NH--or
is absent;
R.sup.2 represents from 1 to 50 independently selected alkyleneoxy groups
preferably ethylene oxide or propylene oxide groups, or is absent,
provided that when R.sup.3 is absent and R.sup.4 represents hydrogen or
contains no more than 4 carbon atoms, then R.sup.2 must contain an
alkyleneoxy group with at least 3 carbon atoms;
R.sup.3 represents a phenylene linkage, or is absent;
R.sup.4 represents hydrogen or a C.sub.1-24 alkyl or C.sub.2-24 alkenyl
group, with the provisions that
(a) when R.sup.1 represents --O--CO--, R.sup.2 and R.sup.3 must be absent
and R.sup.4 must contain at least 5 carbon atoms;
(b) when R.sup.2 is absent, R.sup.4 is not hydrogen and when R.sup.3 is
absent, then R.sup.4 must contain at least 5 carbon atoms;
R.sup.5 represents hydrogen or a group of formula --COOA.sup.4;
R.sup.6 represents hydrogen or C.sub.1-4 alkyl; and
A.sup.1, A.sup.2, A.sup.3 and A.sup.4 are independently selected from
hydrogen, alkali metals, alkaline earth metals, ammonium and amine bases
and C.sub.1-4.
Another class of polymers for use in compositions of the present invention
comprise those of formula (II)
##STR4##
wherein: Q.sup.2 is a molecular entity of formula (IIa):
##STR5##
wherein z and R.sup.1-6 are as defined for formula (I);A.sup.1-4, are as
defined for formula (I).
Q.sup.1 is a multifunctional monomer, allowing the branching of the
polymer, wherein the monomers of the polymer may be connected to Q.sup.1
in any direction, in any order, therewith possibly resulting in a branched
polymer. Preferably Q.sup.1 is trimethyl propane triacrylate (TMPTA),
methylene bisacrylamide or divinyl glycol. n and z are as defined above; v
is 1; and (x+y+p+q+r):z is from 4:1 to 1,000:1, to 1,000:1, preferably
from 6:1 to 250:1; in which the monomer units may be in random order; and
preferably either p and q are zero, or r is zero;
R.sup.7 and R.sup.8 represents --CH.sup.3 or -H;
R.sup.9 and R.sup.10 represent substituent groups such as amino, amine,
amide, sulphonate, sulphate, phosphonate, phosphate, hydroxy, carboxyl and
oxide groups or (C.sub.2 H.sub.4 O).sub.t H, wherein t is from 1-50, and
wherein the monomer units may be in random order. Preferably the
substituted groups are selected from --SO.sub.3 Na, --CO--O--C.sub.2
H.sub.4--OSO.sub.3 Na, --CO--O--NH--C(CH.sub.3).sub.2 2-SO.sub.3 NA,
--CO--NH.sub.2, --O--CO--CH.sub.3, --OH
The above general formulas include those mixed copolymer forms wherein,
within a particular polymer molecule where n is 2 or greater,
R.sup.-R.sup.12 differ between individual monomer units therein.
Although in the polymers of the above formulas and their salts, the only
requirement is that n is at least 1, x (+y+p+q+r) is at least 4 and that
they fulfill the definitions of the declocculating effect hereinbefore
described (stabilizing and/or viscosity lowering), it is helpful here to
indicate some preferred molecular weights. This is preferable to
indicating values of n. However, it must be realized that in practice
there is no method of determining polymer molecular weights with 100%
accuracy.
As already referred to above, only polymers of which the value of n is
equal to or more than 1 are believed to be effective as deflocculating
polymers. In practice, however, generally a mixture of polymers will be
used. For the purpose of the present invention it is not necessary that
the polymer mixtures as used have an average value of n which is equal or
more than one; also polymer mixtures of lower average n value may be used,
provided that an effective amount of the polymer molecules have one or
more n-groups. Dependant on the type and amount of polymer used, the
amount of effective polymer as calculated on the basis of the total
polymer fraction may be relatively low, for example, samples having an
average n-value of abouve 0.1 have been found to be effective as
deflocculation polymers.
Gel permeation chromatography (GPC) is widely used to measure the molecular
weight distribution of water-soluble polymers. By this method, a
calibration is constructed from polymer standards of known molecular
weight and a sample of unknown molecular weight distribution is compared
with this.
When the sample and standards are of the same chemical composition, the
approximate true molecular weight of the sample can be calculated, but if
such standards are not available, it is common practice to use some other
well characterized standards as a reference. The molecular weight obtained
by such means is not the absolute value, but is useful for comparative
purposes. Sometimes it will be less than that resulting from a theoretical
calculation for a dimer.
It is possible that when the same sample is measured, relative to different
sets of standards, different molecular weights can be obtained. This is
the case when using e.g. polyethylene glycol, polyacrylate and
polystryrene sulphonate standards. For the compositions of the present
invention exemplified hereinbelow, the molecular weight is specified by
reference to the appropriate GPC standard.
For the polymers of formulae I and II and their salts, it is preferred to
have a weight average molecular weight in the region of from 500 to
5000,000, preferably from 750 to 1000,000 most preferably from 1,000 to
30,000, especially from 2,000 to 10,000 when measured by GPC using
polyacrylate standards. For the purposes of this definition, the molecular
weights of the standards are measured by the absolute intrinsic viscosity
method described by Noda, Tsoge and Nagasawa in Journal of Physical
Chemistry, volume 74, (1970), pages 710-719.
In particular, the stability enhancing decoupling or deflocculating
polymers are included in an amount of about 0.1 to and are copolymers of a
hydrophilic and a hydrophobic monomer. The hydrophilic monomer is
preferably the acid or salt derivatives of maleic anhydride acrylic acid,
methacrylic acid, and mixtures of these, the hydrophobic monomer is a
hydrophilic monomer functionalized with a hydrophobic moiety which is
preferably a fatty amide, fatty ester, fatty alkoxylate, C8-C22 alkyl,
alkylaryl, and mixtures of these.
Some specific examples are as follows:
______________________________________
Sample/No.
Composition (Molar) Viscosity, cps.
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1 25:1 (100 AA)LMA 3800
2 25:1 (95:5 AA:SVS)LMA
520
3 25:1 (90:10 AA:SVS)LMA
500
4 25:1 (95:5 AA:HEMA-S)LMA
640
5 25:1 (90:10 AA:HEMA-S)LMA
950
6 25:1 (95:% AA:AMPS)LMA
9500
7 95:1 (90:10 AA:AMPS)LMA
600
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Abbreviations:
SVS sodium vinyl sulfonate
HEMAS 2sulphato ethyl methacrylate
AMPS acrylamido methyl propane sulphonic acid
LMA lauryl methacrylate
AA acrylic acid
STRUCTURING SYSTEM--SURFACTANT
A third critical element of this invention is a surfactant structuring
system. Structured surfactant combinations can include LAS/ethoxylated
alcohol, LAS/lauryl ether sulfate (LES) LAS/LES/ethoxylated alcohol, amine
oxide/SDS, cocoanut diethanolamide/LAS, and other combinations yielding
lamellar phase liquids in the presence of pH jump components and other
electrolytes at acidic pH's. Other anionic detergents such as secondary
alkane sulfonates can be used in place of linear alkylbenzene sulfonate
(LAS). These structured surfactant systems are necessary to suspend the
insoluble peroxyacid crystals and thereby avoid undesirable settling on
storage. Structuring and/or viscosity reducing salts can include sodium
sulfate, sodium citrate, sodium phosphate and the like.
Aqueous surfactant structured liquids are capable of suspending solid
particles without the need of other thickening agent and can be obtained
by using a single surfactant or mixtures of surfactants in combination
with an electrolyte. The liquid so structured contains lamellar droplets
in a continuous aqueous phase.
The preparation of surfactant-based suspending liquids is known in the art
and normally requires a nonionic and/or an anionic surfactant and an
electrolyte, though other types of surfactant or surfactant mixtures, such
as the cationics and zwitterionics, can also be used. Indeed, various
surfactants or surfactant pairs or mixtures can be used in combination
with several different electrolytes, but it should be appreciated that
electrolytes which would easily be oxidized by peroxy acids, such as
chlorides, bromides and iodides, and those which are not compatible with
the desired acid pH range, e.g. carbonates and bicarbonates, should
preferably be excluded from the peroxy acid suspending surfactant liquid
compositions of the invention.
Examples of different surfactant/electrolyte combinations suitable for
preparing the peroxy acid suspending surfactant structured liquids are:
(a) surfactants:
(i) cocoanut diethanolamide/alkylbenzene sulphonate
(ii) C.sub.9 -C.sub.16 alcohol ethoxylate/alkylbenzene sulphonate;
(iii) lauryl ethersulphate/alkylbenzene sulphonate;
(iv) alcohol ether sulphate; in combination with:
(v) secondaryl alkane sulfonates/alcohol ethoxylates
(vi) alkyl ether sulfonates/alkylbenzene sulfonates/alcohol ethoxylates
(b) electrolytes:
(i) sodium sulphate and/or
(ii) sodium nitrate.
The surfactant structured liquids capable of suspending the peroxy acid
include both the relatively low apparent viscosity, lamellar phase
surfactant structured liquids and the higher apparent viscosity surfactant
liquids with structuring resulting from other phase types, e.g. hexagonal
phase, the viscosity of which may be in the range of from about 50 to
20,000 centipoises (0.05 to 20 Pascal seconds) measured at a shear rate of
21 second.sup.-1 at 25.degree. C.
Accordingly, aqueous liquid products having a viscosity in the above range
are encompassed by the invention, though in most cases products having a
viscosity of about 0.2 PaS, measured at 21.sup.-1, particularly from 0.25
to 12 paS, are preferred.
Although the primary objective of the present invention is to provide a
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