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Claims  |
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I claim:
1. A cutting head for a water jet cutting machine comprising:
a body having a longitudinal axis and a water inlet chamber for receiving
water under pressure, an orifice element having an orifice aligned with
said axis open to the chamber for discharging a high velocity stream of
water, a holder supporting the orifice element, said holder having an
outlet passage axially aligned with said axis, said body having a
converging cone shaped recess open to the chamber with an axis aligned
with the longitudinal axis of the body, said holder having a cone shaped
surface adapted to fit into the cone shaped recess to align the orifice
with said longitudinal axis, an annular member surrounding said holder and
engageable with an inside wall of the body forming the water inlet chamber
retaining the holder on the body, means having a chamber with an axis
aligned with said longitudinal axis, an elongated nozzle having a passage
open to the orifice and aligned with said longitudinal axis for receiving
the high velocity stream of water and discharging the same as a water jet,
collet means for holding the nozzle on said body with the passage aligned
with said longitudinal axis, said body having a cone shaped diverging wall
with an axis aligned with the longitudinal axis of the body, said collet
means having surface means adapted to engage the cone shaped diverging
surface of the body to align the passage with the longitudinal axis, and
means holding the collet means on said body.
2. The cutting head of claim 1 wherein: the annular member surrounding said
holder is a ring of compressible material.
3. The cutting head of claim 1 wherein: the means holding the collet means
on the body comprises a cap having a hole accommodating the nozzle, a wall
engagable with the collet means, and means releasably connecting the cap
to the body whereby the cap can be removed from the body to release the
collet means and remove the nozzle from the body.
4. The cutting head of claim 3 wherein: the collet means has a plurality of
fingers having inside surfaces engagable with the nozzle and tapered
outside surfaces engagable with the cone shaped diverging wall of the
body.
5. A cutting head for a water jet cutting machine comprising:
a body having a longitudinal axis and a water inlet chamber for receiving
water under pressure, an orifice element having an orifice aligned with
said axis open to the chamber for discharging a high velocity stream of
water, a holder supporting the orifice element, said holder having an
outlet passage axially aligned with said axis, said body having a
converging cone shaped recess open to the chamber with an axis aligned
with the longitudinal axis of the body, said holder having a cone shaped
surface adapted to fit into the cone shaped recess to align the orifice
with said longitudinal axis, means retaining the holder on the body, means
having a chamber with an axis aligned with said longitudinal axis, an
elongated nozzle having a passage aligned with said longitudinal axis for
receiving the high velocity stream of water and discharging the same as a
water jet, collet means for holding the nozzle on said body with the
passage aligned with said longitudinal axis, said body having a cone
shaped diverging wall with an axis aligned with the longitudinal axis of
the body, said collet means having surface means adapted to engage the
cone shaped diverging surface of the body to align the passage with the
longitudinal axis, means holding the collet means on said body, said body
having a transverse bore extended across said longitudinal axis downstream
of the orifice element, said means having a chamber comprising an insert
located in said bore, said insert having the chamber with an axis aligned
with said longitudinal axis, and means holding the insert on the body.
6. The cutting head of claim 5 wherein: the body has a first passage for
accommodating abrasive material open to the bore, said insert having a
second passage open to the chamber in the insert and the first passage
whereby abrasive material is introduced into the insert chamber for
entrainment with a stream of water flowing through said insert chamber.
7. The cutting head of claim 5 wherein: the means holding the insert on the
body includes releasable means mounted on the body engagable with the
insert to fix the position of the insert on the body, said releasable
means being movable out of engagement with the insert whereby the insert
can be removed from said body.
8. A cutting head for a water jet cutting machine comprising:
a body having a longitudinal axis and a water inlet chamber for receiving
water under pressure, an orifice element having an orifice aligned with
said axis open to the chamber for discharging a high velocity stream of
water, a holder supporting the orifice element, said holder having an
outlet passage axially aligned with said axis, said body having a
converging cone shaped recess open to the chamber with an axis aligned
with the longitudinal axis of the body, said holder having a cone shaped
surface adapted to fit into the cone shaped recess to align the orifice
with said longitudinal axis, means retaining the holder on the body, means
having a chamber with an axis aligned with said longitudinal axis, an
elongated nozzle having a passage aligned with said longitudinal axis for
receiving the high velocity stream of water and discharging the same as a
water jet, collet means for holding the nozzle on said body with the
passage aligned with said longitudinal axis, said body having a cone
shaped diverging wall with an axis aligned with the longitudinal axis of
the body, said collet means having surface means adapted to engage the
cone shaped diverging surface of the body to align the passage with the
longitudinal axis, means holding the collet means on said body, a member
having a cylindrical pilot surface and a water inlet passage concentric
with said longitudinal axis, said body having a cylindrical surface
engagable with the pilot surface to align the body on the member, and
means connecting the body to the member.
9. A cutting head for a water jet cutting machine comprising:
a body having a longitudinal axis and a water inlet chamber for receiving
water under pressure, said body having a transverse bore extended across
said axis, first means including an orifice aligned with said axis open to
the chamber and said bore, an insert located in said bore having a chamber
with an insert axis aligned with said longitudinal axis of the body, and
an elongated nozzle having a passage aligned with said longitudinal axis
mounted on the body whereby water under pressure flows through said
orifice, insert chamber, and passage of the nozzle along said longitudinal
axis.
10. The cutting head of claim 9 including: means holding the insert on the
body having releasable means mounted on the body engagable with the insert
to fix the position of the insert on the body, said releasable means being
movable out of engagement with the insert whereby the insert can be
removed from said body.
11. The cutting head of claim 9 including: collet means for holding the
nozzle on said body with the passage aligned with said axis, said body
having a cone shaped diverging inside wall with an axis aligned with the
longitudinal axis of the body, said collet means having surface means
adapted to engage the cone shaped diverging wall of the body to align the
passage with the longitudinal axis.
12. The cutting head of claim 11 including: means holding the collet means
on the body comprising a cap having a hole accommodating the nozzle, a
wall engagable with the collet, and means releasably connecting the cap to
the body whereby the cap can be removed from the body to release the
collet means and remove the nozzle from the body.
13. The cutting head of claim 11 wherein: the collet means has a plurality
of fingers having inside surfaces engagable with the nozzle and tapered
outside surfaces engagable with the cone shaped diverging wall of the
body.
14. The cutting head of claim 9 wherein: the body has a first passage for
accommodating abrasive material open to the bore, said insert having a
second passage open to the chamber in the insert and the first passage
whereby abrasive material can be introduced into the insert chamber for
entrainment with the stream of water flowing through said insert chamber.
15. The cutting head of claim 9 including: a member having a cylindrical
pilot surface and a water inlet passage concentric with said longitudinal
axis, said body having a cylindrical surface engagable with the pilot
surface to align the body on the member, and means connecting the body to
the member.
16. A cutting head for a water jet cutting machine comprising: a body
having a longitudinal axis and a water inlet chamber for receiving water
under pressure, an orifice element having an orifice aligned with said
axis open to the chamber, a holder supporting the orifice element, said
holder having an outlet passage axially aligned with said axis, said body
having a converging cone shape recess open to the chamber with an axis
aligned with the longitudinal axis of the body, said holder having a cone
shape surface adapted to fit into the cone shape recess to align the
orifice with said axis, annular means surrounding the holder and engagable
with said body to seal and retain the holder on the body, said body having
an internal chamber, an elongated nozzle having a passage aligned with
said axis open to the internal chamber, collet means for holding the
nozzle on said body with the passage of the nozzle aligned with said axis,
said body having a cone shaped diverging wall with an axis aligned with
the longitudinal axis of the body, said collet means having cone surface
means adapted to engage the cone shaped diverging wall of the body to
align the passage of the nozzle with the longitudinal axis, and means
holding the collet means on said body.
17. The cutting head of claim 16 wherein: the annular means comprises an
annular member of compressible material surrounding said holder and
engageable with an inside wall of the body forming the water inlet
chamber.
18. The cutting head of claim 16 wherein: the means holding the collet
means on the body comprises a cap having a hole accommodating the nozzle,
a wall engageable with the collet means, and means releasably connecting
the cap to the body whereby the cap can be removed from the body to
release the collet means and remove the nozzle from the body.
19. The cutting head of claim 18 wherein: the collet means has a plurality
of fingers having inside surfaces engageable with a nozzle and tapered
outside surfaces engageable with the cone shaped diverging wall of the
body.
20. The cutting head of claim 16 wherein: the body has a first passage for
accommodating abrasive material open to the internal chamber whereby
abrasive material is introduced into the internal chamber for entrainment
with the stream of water flowing through said internal chamber into the
passage of the nozzle.
21. A cutting head for a water jet cutting machine comprising: a body
having a longitudinal axis and a water inlet chamber for receiving water
under pressure, an orifice element having an orifice aligned with said
axis open to the chamber, a holder supporting the orifice element, said
holder having an outlet passage axially aligned with said axis, said body
having a converging cone shape recess open to the chamber with an axis
aligned with the longitudinal axis of the body, said holder having a cone
shape surface adapted to fit into the cone shape recess to align the
orifice with said axis, means retaining the holder on the body, said body
having an internal chamber, an elongated nozzle having a passage aligned
with said axis, collet means for holding the nozzle on said body with the
passage of the nozzle aligned with said axis, said body having a cone
shaped diverging wall with an axis aligned with the longitudinal axis of
the body, said collet having a surface means adapted to engage the cone
shaped diverging wall of the body to align the passage of the nozzle with
the longitudinal axis, means holding the collet means on said body, a
member having a cylindrical pilot surface and a water inlet passage
concentric with said longitudinal axis, said body having a cylindrical
surface engagable with the pilot surface to align the body on the member,
and means connecting the body to the member.
22. The cutting head of claim 21 wherein: the means retaining the holder on
the body is an annular member surrounding the holder and compressed into
sealing engagement with the holder and inside wall of the body forming the
water inlet chamber.
23. The cutting head of claim 21 wherein: said body having a converging
cone shape surface forming said recess, said surface having a longitudinal
axis aligned with the longitudinal axis of the body, and said cone shape
surface of the holder being located in surface engagement with cone shape
surface of the body to align the orifice of the orifice element with the
longitudinal axis of the body.
24. A cutting head for a water jet cutting machine having a body with a
longitudinal axis extended through a water chamber in the body for
receiving water under pressure, an orifice element having an orifice
aligned with the axis open to the chamber, a holder supporting the orifice
element, an elongated nozzle having a passage open to the orifice and
aligned with the axis, a collet for holding the nozzle on the body, and a
cap holding the collet on the body characterized by the body having a
recess with a converging cone shape surface, the holder having a
cone-shape surface that fits into the recess to align the orifice with the
axis, an annular member surrounding the holder to seal and retain the
holder relative to an inside wall of the body forming the water chamber,
the body having a cone shape diverging wall with an axis aligned with the
longitudinal axis of the body, and the collet having a tapered surface
means engageable with the cone shape diverging wall to align the passage
of the nozzle with the longitudinal axis so that the orifice and passage
in the nozzle are located in longitudinal alignment.
25. The cutting head of claim 24 wherein: the cone-shaped surface of the
recess and cone-shaped surface of the holder are located in surface
engagement.
26. The cutting head of claim 24 wherein: the annular member is a ring of
compressible material surrounding the holder and compressed into sealing
engagement with the holder and inside wall of the body forming the water
inlet chamber.
27. The cutting head of claim 24 wherein: the collet has a plurality of
fingers having inside surfaces engageable with the nozzle and tapered
outside surfaces engageable with the cone shaped diverging wall of the
body.
28. The cutting head of claim 24 wherein: the body has an internal chamber
between the holder and nozzle aligned with said axis, and a passage for
accommodating abrasive material open to the internal chamber whereby
abrasive material is introduced into the internal chamber for entrainment
with the stream of water flowing through said internal chamber into the
passage of the nozzle.
29. The cutting head of claim 24 wherein: said body has a transverse bore
extended across said axis, and an insert located in said bore having a
chamber with an insert axis aligned with said longitudinal axis of the
body whereby water under pressure flows through said orifice, insert
chamber, and passage of the nozzle along said longitudinal axis. |
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Claims |
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Description |
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FIELD OF THE INVENTION
The invention relates to fluid jet cutting machines having cutting heads
for producing a high velocity fluid jet for cutting a workpiece. More
particularly the invention relates to a cutting head for producing a water
jet which contains abrasive materials.
BACKGROUND OF INVENTION
It is known to employ a water jet bearing a suspension of abrasive
materials for cutting workpieces. Fluid jet cutting machines have pumps
known as intensifiers that increase the pressure of water in the range of
60,000 psi. The ultra high pressure water is forced through a jewel nozzle
having a small orifice to generate a jet having a high velocity stream of
water. To enhance the cutting power of the water jet, abrasive materials
have been added to the jet stream. The abrasive materials are added to the
water downstream from the orifice of the jewel nozzle into a mixing region
wherein the abrasive material is entrained with the water jet. After
passing through the mixing region, the abrasive jet exits from the mixing
region through an elongated outlet nozzle which directs the jet toward the
workpiece. It is known that to maximize the life of the mixing nozzle the
internal fluid path should be generally concentric with the abrasive jet.
The mixing nozzle wears out quickly and becomes inefficient as the
material quickly erodes. Concentricity and alignment is difficult to
attain. Imperfections in the jewel cause the path of the water jet to
deviate. Installation of the jewel can cause further deviation of the
water jet from the longitudinal axis of the mixing chamber and nozzle
passage. Also, manufacturing tolerences in the parts of the cutting heads
can create variations in the water jet path and the longitudinal axis of
the path of the orifice, mixing chamber and nozzle passage. One attempt to
mitigate this problem is to provide adjusting structures so that the fluid
jet and abrasive jet can be made concentric with the internal fluid path
of the abrasive nozzle. An example of an adjusting structure for the jewel
and its orifice is disclosed by Jarzebowicz in the U.S. Pat. No.
4,817,874.
SUMMARY OF INVENTION
The invention is related to a cutting head for a fluid jet cutting machine.
The cutting head has a longitudinal fluid flow axis, such as a water flow
axis, concentric with an orifice in an orifice element and a passage in a
nozzle that directs the jet toward a workpiece. The cutting head has a
body with a longitudinal axis and a relatively large upstream water inlet
chamber for receiving water under ultra high pressure. An orifice element
having a relatively small orifice or hole is aligned with the axis and
open to the chamber. The orifice element is mounted on a holder having an
outlet passage axially aligned with the axis in communication with the
orifice. The holder has a cone shaped surface which cooperates with a
converging cone shaped recess in the body to axially align the orifice
with a longitudinal axis of the body. The body has a transverse bore
accommodating an insert having an abrasive mixing chamber aligned with the
longitudinal axis. An elongated nozzle having a passage aligned with the
longitudinal axis is mounted on the body below the insert. A collet grips
the nozzle to hold the nozzle on the body. The body has an upwardly
directed cone shaped surface engagable with tapered surfaces of the collet
to align the passage of the nozzle with the longitudinal axis of the body.
The cone shaped surfaces of the body are precision machined so that they
are concentric with each other relative to the longitudinal axis of the
body. The nozzle is centered relative to its inner diameter to insure
concentric alignment of the nozzle passage with the longitudinal axis. The
orifice element and holder are replaced as a unit from the body. The
cooperating cone shaped surfaces of the holder and body insure alignment
of the orifice with the longitudinal axis of the body. When the nozzle is
replaced the cone shaped surfaces of the collet and body concentrically
locate the nozzle passage with the longitudinal axis. The alignment of the
nozzle with the longitudinal axis results in even and centered wear of the
internal passage of the nozzle thereby extending the use of the nozzle.
The cutting head has a relatively short distance between the orifice and
the entrance to the nozzle passage which keeps the water steam coherent
and minimizes angular misalignment between the water stream and the nozzle
passage. When the orifice element is replaced due to normal wear with a
new orifice element the location of the abrasive stream and the alignment
of the orifice is not changed. The body engages a pilot surface on a
coupling which minimizes angular and parallel misalignment.
DESCRIPTION OF DRAWING
FIG. 1 is a diagramatic view of an abrasive water jet cutting system having
the cutting head of the invention;
FIG. 2 is an enlarged foreshortened sectional view taken along the line
2--2 of FIG. 1;
FIG. 3 is an enlarged sectional view taken along the line 3--3 of FIG. 2;
FIG. 4 is an enlarged sectional view taken along the line 4--4 of FIG. 2;
FIG. 5 is an enlarged sectional view of the seal between the coupling and
body as shown in FIG. 4;
FIG. 6 is an enlarged sectional view taken along the line 6--6 of FIG. 2;
FIG. 7 is a sectional view taken along the line 7--7 of FIG. 6;
FIG. 8 is an enlarged sectional view taken along the line 8--8 of FIG. 2;
FIG. 9 is an enlarged sectional view taken along the line 9--9 of FIG. 2;
FIG. 10 is a sectional view taken along the line 10--10 of FIG. 9;
FIG. 11 is an enlarged sectional view taken along the line 11--11 of FIG.
2; and
FIG. 12 is an enlarged sectional view taken along the line 12--12 of FIG. 2
.
DESCRIPTION OF PREFERRED EMBODIMENT
Referring to FIG. 1, there is shown a water jet cutting apparatus indicated
generally at 10 for cutting a workpiece 11, such as metal, plastic,
ceramic and like materials with an ultra high pressure abrasive carrying
jet 12 eminating from a cutting head indicated generally at 13. Other
types of liquids and mixture of liquids can be used in the jet cutting
apparatus. Water under ultra high pressure, such as 25,000 psi or more is
generated by an intensifier 14 and delivered to cutting head 13. A pump 16
supplies water under pressure via a reversing solenoid valve 17 to operate
intensifier 14. A water supply 18 under nominal pressure is delivered to
intensifier 14 which in turn increases the pressure of the water and
discharges the water to lines or tubes 19 and 21 leading to an accumulator
22. A conduit pipe or hose 23 delivers water at ultra high pressure water,
such as 60,000 or more psi, from accumulator 22 to the inlet of cutting
head 13. An example of an intensifier for delivering a flow of ultra high
pressure water is disclosed in U.S. Patent application Ser. No. 493,422,
incorporated herein by reference.
Cutting head 13 is moved relative to workpiece 11 to cut designated parts
from the workpiece. An X-Y control 24 connected to cutting head 13 moves
head 13 in response to computer program controls that establishes the
cutting path of jet 12.
Cutting head 13 has a lateral nipple 26 coupled to a hopper 27
accommodating abrasive material or grit with a elongated hose 28. Hose 28
fits over nipple 26 adjacent an overflow tube 29 which carries excess grit
from nipple 26. Hopper 27 has a generally upright tank 31 located above an
abrasive feed unit 34. An air supply 36 connected to feed unit 34 forces
the grit to flow with the air through hose 28 to nipple 26 into cutting
head 13. The grit is a crushed almandine garnet having uniform physical,
chemical and micro structure characteristics. This material is a natural
mineral that has minimum environmental effects.
Referring to FIG. 2, cutting head 13 has a generally upright body 37 having
a water inlet chamber 38. A sleeve or coupling 43 connects pipe 23 to body
37. An internal threaded sleeve 39 having threads 41 at the upper end of
body 37 accommodates a male threaded end 42 of coupling 43. Coupling 43
has a passage 44 open to chamber 38 to deliver ultra high pressure water
to chamber 38. The upper end of passage 44 accommodates a seal plug 46
located in sealing relation with the end of pipe 23. Pipe 23 is threaded
into a tubular sleeve 47 on the upper end of coupling 43. Sleeve 47 has
internal threads 48 accommodating the male threads of pipe 23. Plug 46 has
a passage 49 leading from the passage of pipe 23 to coupling passage 44.
As shown in FIGS. 2 and 3, the lower end of coupling 43 has a cylindrical
boss 51 that fits into a cylindrical recess 52 in body 37. Boss 51 aligns
passage 44 with the longitudinal axis 35 of chamber 38 to consistently
align the abrasive water jet stream exit location. As shown in FIG. 2,
axis 35 is also the longitudinal axis of body 37 and the axis of the water
flow path through body 37 and nozzle 87 mounted on the body.
Referring to FIGS. 4 and 5, a face seal assembly comprising a pair of
annular seals 53 and 54 is located in the bottom of recess 52 and engages
the bottom of boss 51 to maintain seal integrity between body 37 and
coupling 43. As shown in FIG. 5, the annular seals 53 and 54 are in
compressed sealing engagement with the bottom 56 of boss 51 and the bottom
57 of recess 52 in body 37. Seal 54 is an O-ring located within seal 53.
Seal 53 is an annular plastic member that functions as a compressed back
up element for the O-ring. The face seal assembly requires lower sealing
torque than static crush seals. The face seal assembly permits metal to
metal contact between boss 51 and the cylindrical wall 55 surrounding
recess 52 to assure consistent nozzle alignment. The cylindrical wall 55
is a pilot surface concentric with longitudinal axis 35 to preserve
longitudinal alignment of body 37 with coupling 43. Body 37 can be removed
from coupling 43 and replaced without recalibrating the longitudinal
alignment of the body relative to the coupling. This ensures consistent
water exit stream location relative to the water motion system.
As shown in FIGS. 6 and 7, body 37 has a cylindrical wall 58 at the base of
chamber 38. Wall 58 merges into a downwardly converging cone shaped wall
59 open to a transverse cylindrical bore 61. Cylindrical wall 58 and cone
shaped wall 59 are concentric with longitudinal axis 35 of body 37. Body
37 is precision machined to accurately form the concentric relationship of
the cone shaped wall 59 with longitudinal axis 35 of body 37. A holder 62
supports a cylindrical or | | |
