In the business of supplying bushings as tool guides for machine operations a minimum of two types of bushings need to be stocked. One type is a headless press fit sleeve. The other type is a slip fit sleeve with a head at one end. The headed slip fit type is desirable but greatly more costly. Such a great number of different sizes need to to stocked by the supplier that the cost of maintaining two complete inventories, one of each type, often becomes prohibitively expensive. The invention here involved makes use of only one complete inventory of bushings of the less costly and simpler press fit type and a partial inventory of separate heads which can be fitted on the press fit sleeve, modified to only a minor degree, and in this way to supply an order for the normally more costly headed slip fit bushing.
This is a continuation-in-part of application Ser. No. 432,420, filed Nov. 3, 1989, now abandoned, which is a continuation of Ser. No. 223,429, filed July 25, 1988, now abandoned; and a continuation-in-part of Ser. No. 426,493, filed Oct. 23, 1989, now abandoned, which is a continuation of Ser. No. 233,116, filed Aug. 15, 1988, now abandoned, which is a continuation-in-part of Ser. No. 223,429, filed July 25, 1988, now abandoned.
A method of assembling a headed bushing from a headless bushing and a bushing head, and the resulting headed bushing. Selecting a bushing head which has a deformable flange and a bushing engaging sector on its inside cylindrical wall. Selecting a headless bushing and forming a groove on its exterior surface to engage with the deformable flange, and a head engaging sector to engage with the bushing engaging sector. Assembling the two together and upsetting the flange into the groove to hold the assembly together.
A kit for repairing a worn out of round aperture. The kit includes a template which is later utilized as a part of the repair. In a first embodiment, the template is precisely located by means of utilizing the bottom of the aperture which does not become out of round as does the upper portion thereof and is fixedly attached to the structure containing the out of round aperture. A sacrificial pin is inserted in the out of round aperture, centered therein by means of the bottom non-out of round portion and adhered thereto. A drill is then passed through the boring guide enlarging the out of round aperture to a true round bore and the sacrificial pin is drilled out at the same time. The boring guide is then removed and an enlarged precision pin is inserted into the re-bored aperture. The new pin is fixedly secured in the new aperture by any convenient means such as peening between the pin outer surface and the adjacent structure. In a second embodiment, a similar process using the boring guide and drill to enlarge an out of precision aperture and installing an insert to return the aperture to the original internal diameter.
A twist lock attachment system for attaching a fixture having a sheet metal mounting plate that is part of a sheet metal housing to a structural support. The exemplary fixture disclosed is a lighting fixture attached to a wiring conduit. The mounting plate has a generally circular mounting aperture. A twist lock bushing includes a tubular body correspondingly generally circular in cross section. The mounting plate and the twist lock bushing releasably engage each other by relative movement to insert the tubular body into the mounting aperture with the mounting plate and the bushing angularly oriented in an insertion and removal position with reference to each other, followed by rotation of the mounting plate and the twist lock bushing relative to each other to an installed position.
A drill bushing is provided with a central passage therethrough for guiding a drill bit, reamer or tap in a production operation. The drill bushing includes a generally cylindrical body extending along the longitudinal axis, and first and second ends. An enlarged head is formed integral with the first end of the body and includes a first concave recess in the periphery of the head which forms a shoulder for facilitating the securing of the drill bushing to a jig plate with a locking screw. A second liner recess is also formed on the periphery of the head. The second recess forms a second shoulder which facilitates, in the alternative, the securing of the drill bushing to the jig plate, with either a locking screw or a clamp bar.
A support fixture for a hand-held power tool includes a base plate and a guide plate assembly supported for movement relative to the base plate to bring the working end of the power tool into contact with a workpiece on which the base plate is supported. The guide plate assembly includes a tool support housing configured for supporting the body of the power tool, and an overthrow nut assembly for threaded engagement with a threaded portion of the power tool adjacent the working end of the tool. The fixture includes a guide bushing that is top-loaded into a bushing collar defined in the base plate, in which the guide bushing is configured to engage a template supported on the workpiece. A threaded plug holds the guide bushing within the bushing collar.
