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Claims  |
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What is claimed is:
1. Dielectric ceramic composition consisting essentially of one or more
substances represented by the following formulas:
Pb.sub.1-x+a Me.sub.x {(Zn.sub.1/3 Nb.sub.2/3).sub.1-y-z Ti.sub.y (Cu.sub.b
Nb.sub.1-b).sub.z }O.sub.3+a ( 1)
wherein Me is at least one of Sr and Ba; x and y are within the polygon
scope enclosed by 5 points A(x=0.07, y=0.15), B(x=0.07, y=0.07), C(x=0.16,
y=0.07), D(x=0.24, y=0.22) and E(x=0.16, y=0.22); and
O.ltoreq.a.ltoreq.0.1, 0.02.ltoreq.b.ltoreq.1.0,
0.002.ltoreq.bz.ltoreq..ltoreq.0.04 as shown in FIG. 1;
Pb.sub.1-x+a Me.sub.x {(Zn.sub.1/3 Nb.sub.2/3).sub.1-y-z Ti.sub.y (Cu.sub.b
Ta.sub.1-b).sub.z }O.sub.3+a ( 2)
wherein Me is at least one of Sr and Ba; x and y are within the polygon
scope enclosed by 5 points A(x=0.07, y=0.14), B(x=0.07, y=0.08), C(x=0.18,
y=0.08), D(x=0.24, y=0.22) and E(x=0.16, y=0.22); and
O.ltoreq.a.ltoreq.0.1, 0.02.ltoreq.b.ltoreq.1.0,
0.002.ltoreq.bz.ltoreq.0.04 as shown in FIG. 3;
Pb.sub.1-x+a Me.sub.x {(Zn.sub.1/3 Nb.sub.2/3).sub.1-y-z Ti.sub.y (Cu.sub.b
W.sub.1-b).sub.z }O.sub.3+a ( 3)
wherein Me is at least one of Sr and Ba; x and y are within the polygon
scope enclosed by 5 points A(x=0.07, y=0.16), B(x=0.07, y=0.09), C(x=0.19,
y=0.09), D(x=0.24, y=0.22) and E(x=0.16, y=0.22); and
O.ltoreq.a.ltoreq.0.1, 0.02.ltoreq.b.ltoreq.1.0,
0.002.ltoreq.bz.ltoreq.0.04 as shown in FIG. 2.
2. Dielectric ceramic composition according to claim 1, wherein at most 85%
of Cu atoms included therein are substituted by Mn atoms.
3. A multi-layer ceramic capacitor principally made up of (a) internal
electrode layers mainly containing Cu or Cu alloys and (b) dielectric
layers mainly containing at least one ceramic substance represented by the
following formulas:
Pb.sub.1-x+a Me.sub.x {(Zn.sub.1/3 Nb.sub.2/3).sub.1-y-z Ti.sub.y (Cu.sub.b
Nb.sub.1-b).sub.z }O.sub.3+a ( 1)
wherein Me is at least one of Sr and Ba; x and y are within the scope
enclosed by 5 points A(x=0.07, y=0.15), B(x=0.07, y=0.09), C(x=0.16,
y=0.07), D(x=0.24, y=0.22) and E(x=0.16, y=0.22); and
O.ltoreq.a.ltoreq.0.1, 0.02.ltoreq.b.ltoreq.1.0,
0.002.ltoreq.bz.ltoreq.0.04 as shown in FIG. 1;
Pb.sub.1-x+a Me.sub.x {(Zn.sub.1/3 Nb.sub.2/3).sub.1-y-z Ti.sub.y (Cu.sub.b
Ta.sub.1-b).sub.z }O.sub.3+a ( 2)
wherein Me is at least one of Sr and Ba; x and y are within the polygon
scope enclosed by 5 points A(x=0.07, y=0.14), B(x=0.07, y=0.08), C(x=0.18,
y=0.08), D(x=0.24, y=0.22) and E(x=0.16, y=0.22); and
O.ltoreq.a.ltoreq.0.1, 0.02.ltoreq.b.ltoreq.1.0,
0.002.ltoreq.bz.ltoreq.0.04 as shown in FIG. 3;
Pb.sub.1-x+a Me.sub.x {(Zn.sub.1/3 Nb.sub.2/3).sub.1-y-z Ti.sub.y (Cu.sub.b
W.sub.1-b).sub.z }O.sub.3+a ( 3)
wherein Me is at least one of Sr and Ba; x and y are within the scope
enclosed by 5 points A(x=0.07, y=0.16), B(x=0.07, y=0.09), C(x=0.19,
y=0.09), D(x=0.24, y=0.22) and E(x=0.16, y=0.22); and
O.ltoreq.a.ltoreq.0.1, 0.02.ltoreq.b.ltoreq.1.0,
0.002.ltoreq.bz.ltoreq.0.04 as shown in FIG. 2.
4. A multi layer ceramic capacitor according to claim 3, wherein at most
85% of Cu atoms included in the dielectric layers are substituted by Mn
atoms. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
This invention relates to a dielectric ceramic composition for a
multi-layer capacitor comprising internal electrodes mainly containing Cu
or Cu alloys and dielectric layers mainly containing Pb based perovskite
ceramics, particularly relates to a composition having a small temperature
coefficient of capacitance which is in the range of Y-class
B-characteristic of JIS (Japanese Industreal Standard) which has the
temperature change ratio variation from -25.degree. C. to 85.degree. C.
within .+-.10% based on a value of 20.degree. C.
Recently, multi-layer capacitors have been mainly used in the electric
circuits of various electric products to meet need of small-sized and
large-capacitance capacitors. Such multi-layer capacitors are usually made
by co-sintering internal electrodes and dielectric ceramic body.
Conventionally a ceramic composition comprising barium titanate system is
widely used as dielectric materials for a ceramic capacitor having a high
dielectric constant. However, since such barium titanate ceramics are
sintered at a temperature as high as about 1300.degree. C., it is required
to use metals such as Pd, Pt and the like which have a high cost and a
high electric resistance, for internal electrodes of multi-layer
capacitors. Further, owing to inferiority in DC bias and signal voltage
characteristics, dielectric layers of barium titanate ceramics can not get
thinner in order to make a capacitor small-sized and have large
capacitance.
Therefore, a multi-layer capacitor comprising internal electrodes made of
Cu having a low cost and a low electric resistance and dielectric layers
made of Pb based perovskite ceramics having a good voltage characteristic
and a low sintering temperature is strongly desired. There has also been
proposed a dielectric ceramic composition which has practical electric
characteristics and is able to be sintered together with Cu, that is,
sintered under a condition in which Cu can not be melted or oxidized.
Furthermore, we have proposed a method by which the above multi-layer
capacitor can be mass-produced. Therefore, a multi-layer capacitor having
a good commercial cost and larger capacitance although it is small-sized,
is realized so that electrolytic capacitors can be replaced by the
multi-layer capacitors.
However, the multi-layer capacitor proposed up to the present time has a
poorer temperature coefficient of capacitance (corresponding to JIS Y E
characteristic), so that thus produced capacitor can be used only to a
limited extent. Therefore, it is desired to develop a superior capacitor
has large capacitance which meet the above Y B-characteristic which has
the temperature change ratio from -25.degree. C. to 85.degree. C. within
.+-.10% based on a value of 20.degree. C. However, there has not been yet
developed a capacitor having a practical level in CR product, voltage
characteristic and the like.
SUMMARY OF THE INVENTION
Therefore, the first object of the present invention is to provide a
dielectric ceramic composition for multi-layer capacitors which meet the
above requirements.
Further, the second object of the present invention is to provide a
multi-layer capacitor which meet the above requirements.
In accordance with this invention, there is provided a dielectric ceramic
composition essentially consists of one or more substances selected from
those represented by the following formulas:
Pb.sub.1-x+a Me.sub.x {(Zn.sub.1/3 Nb.sub.2/3)1.sub.-y-z Ti.sub.y (Cu.sub.b
Nb.sub.1-b).sub.z }O.sub.3+a ( 1)
wherein Me is at least one element selected from Sr and Ba; x and y are in
the scope enclosed by 5 points A(x=0.07, y=0.15), B(x=0.07, y=0.07),
C(x=0.16, y=0.07), D(x=0.24, y=0.22) and E(x=0.16, y=0.22); and
O.ltoreq.a.ltoreq.0.1, 0.02.ltoreq.b.ltoreq.1.0,
0.002.ltoreq.bz.ltoreq.0.04 as shown in FIG. 1;
Pb.sub.1-x+a Me.sub.x {(Zn.sub.1/3 Nb.sub.2/3)1.sub.-y-z Ti.sub.y (Cu.sub.b
Ta.sub.1-b).sub.z }O.sub.3+a ( 2)
wherein Me is at least one element selected from Sr and Ba; x and y is in
the scope enclosed by 5 points A(x=0.07, y=0.14), B(x=0.07, y=0.08),
C(x=0.18, y=0.08), D(x=0.24, y=0.22) and E(x=0.16, y=0.22); and
O.ltoreq.a.ltoreq.0.1, 0.02.ltoreq.b.ltoreq.1.0,
0.002.ltoreq.bz.ltoreq.0.04 as shown in FIG. 3;
Pb.sub.1-x+a Me.sub.x {(Zn.sub.1/3 Nb.sub.2/3)1.sub.-y-z Ti.sub.y (Cu.sub.b
W.sub.1-b).sub.z }O.sub.3+a ( 3)
wherein Me is at least one element selected from Sr and Ba; x and y are in
the scope enclosed by 5 points A(x=0.07, y=0.16), B(x=0.07, y=0.09),
C(x=0.19, y=0.09), D(x=0.24, y=0.22) and E(x=0.16, y=0.22); and
O.ltoreq.a.ltoreq.0.1, 0.02.ltoreq.b.ltoreq.1.0,
0.002.ltoreq.bz.ltoreq.0.04 as shown in FIG. 2;
In the dielectric ceramic composition according to the invention, it is
preferable that at most 85% of Cu atoms included therein are substituted
by Mn atoms, since an absolute insulation resistivity is increased.
According to the above inventive dielectric ceramic composition, the amount
of A site in the perovskite phase represented by the formula ABO.sub.3 is
over the stoichiometric amount, so that an insulation resistivity is not
lowered even if the composition has been sintered under a low oxygen
partial pressure. Furthermore, the B site of the perovskite phase contains
Cu, so that the composition can be sintered at a lower temperature and
becomes to have a small temperature coefficient of dielectric constant.
In accordance with this invention, therefore, there is also provided a
multi-layer capacitor comprising dielectric ceramic layers essentially
consists of one or more substances selected from those represented by the
above formulas (1), (2) and (3).
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a composition diagram of
Pb.sub.1-x+a Me.sub.x {(Zn.sub.1/3 Nb.sub.2/3)1.sub.-y-z Ti.sub.y (Cu.sub.b
Nb.sub.1-b).sub.z }O.sub.3+a ( 1)
in accordance with the present invention.
FIG. 3 is a composition diagram of
Pb.sub.1-x+a Me.sub.x {(Zn.sub.1/3 Nb.sub.2/3)1.sub.-y-z Ti.sub.y (Cu.sub.b
Ta.sub.1-b).sub.z }O.sub.3+a ( 2)
in accordance with the present invention.
FIG. 2 is a composition diagram of
Pb.sub.1-x+a Me.sub.x {(Zn.sub.1/3 Nb.sub.2/3)1.sub.-y-z Ti.sub.y (Cu.sub.b
W.sub.1-b).sub.z }O.sub.3+a ( 3)
in accordance with the present invention.
DETAILED PESCRIPTION OF THE INVENTION
The composition herein may be prepared in accordance with various
well-known ceramic procedures.
EXAMPLE 1
A multi-layer ceramic capacitor which meets JIS Y-class B-characteristic
with respect to a capacitance variation depending on temperature changes
(a temperature coefficient of capacitance) was prepared according to the
following method.
The starting materials, viz. lead oxide (PbO), strontium carbonate
(SrCO.sub.3), barium carbonate (BaCO.sub.3), zinc oxide (ZnO), niobium
oxide (Nb.sub.2 O.sub.5), titanium oxide (TiO.sub.2) and copper oxide
(CuO) all chemically pure grade, were used. After compensating as to pure
contents, they were weighed out to compose a substance represented by the
following formula:
Pb.sub.1-x+a Me.sub.x {(Zn.sub.1/3 Nb.sub.2/3)1.sub.-y-z Ti.sub.y (Cu.sub.b
Nb.sub.1-b).sub.z }O.sub.3+a (1)
wherein Me is at least one element selected from Sr and Ba; x, y, z, a and
b may be optional values.
They were mixed in a ball mill with zirconia 4 mm.PHI. ball and distilled
water for 17 hours. Thereafter, the mixture was dried and charged into a
crucible made of alumina which is closed by an alumina closure and then
calcined at 750.degree..about.900.degree. C. The calcined mixture was
crushed and ground in a ball mill for 17 hours by using the same solvent
and balls as the above.
To the sufficiently dried dielectric powder, 5 wt. % of polyvinyl butyral
resin with 70 wt. % of a solvent based on the dielectric powder weight was
added and mixed in a ball mill. The resulting mixture was made into a
sheet form by a doctor-blade method.
Cu.sub.2 O powder having an average particle size of 0.8 .mu.m was mixed
with 0.5 wt. % of ethylcellulose and 25 wt. % of a solvent based on
Cu.sub.2 O weight to obtain an electrode paste. The paste was printed on
the dielectric sheet by means of a screen printing. The printed sheet was
laminated and then was cut into a predetermined size. The number of
dielectric layers was set to 20.
The laminated body thus obtained was heated for 6 hours at 500.degree. C.
and organic components were burned out. Thereafter, the laminated body was
heated in a N.sub.2 gas flow containing 1% of H.sub.2 for 8 hours at
450.degree. C. and the internal electrode thereof was reduced.
Sintering was carried out by charging the laminated body into a magnesia
vessel together with a large volume of the calcinated dielectric powder
and also controlling an oxygen partial pressure in an atmosphere so that
the internal electrode can not be oxidized absolutely by a gas supply of
CO.sub.2, CO, H.sub.2, O.sub.2, N.sub.2 and the like and then maintaining
a predetermined temperature for 2 hours. As the sintering temperature is
varied depending on the composition of the calcined dielectric powder, it
is prefered to choose a temperature in which a largest density can be
obtained when the pressed body is fired at various temperatures.
500 pieces of ceramic body were produced in one sintering process. On the
ends of the resulting ceramic bodies, a Cu paste was baked for an external
electode to form a multi-layer capacitor.
Size of the multi-layers capacitor is 3.2.times.1.6.times.0.9 mm, the
thickness of the electrode layers is about 2 .mu.m and each thickness of
the dielectric layers is about 20 .mu.m.
The capacitance and tan.delta. (the dielectric loss) of the multi-layer
capacitor were measured under the conditions of 1 V and 1 kHz. The
insulated resistivity was measured after one minute when 20 V was applied.
An effective area of the electrode and a thickness of the dielectric layer
were measured after polishing the capacitor and then the dielectric
constant and insulation resistivity of the dielectric layer were
calculated. Each of the properties was determined from an average value of
those for good products.
In the below Table 1there are shown x, y, z, a and b values of the
dielectric composition; Optimum sintering temperature; Dielectric constant
of the dielectric layer at 20.degree. C.; tan.delta.; Resistivity;
temperature change ratio of the dielectric constant.
As shown in the Table 1the compositions without the polygon A, B, C, D, E
scope shown in FIG. 1 were not practical for ceramic capacitor materials
since they lack at least one condition of (1) the sintering temperature is
below 1000.degree. C., (2) the dielectric constant is above 2000, (3) a
resistivity is above 10.sup.+12 .OMEGA. cm and (4) the temperature change
ratio of capacitance meet the YB characteristics of JIS. Then the
comparative compositions are excluded from the scope of the present
invention.
It is also taught from the data in the Table 1 the fact that the sintering
temperature can be lowered and an insulation resistivity can be increased
by making an excess content (a) of A site in the perovskite phase
represented by the formula: A.sub.1+a BO.sub.3 of the dielectric layer to
be above O. Furthermore, it is allowable to add any other elements not
listed in the claims as long as the resultant temperature coefficient of
capacitance still meets the YB characteristic of JIS.
TABLE 1
__________________________________________________________________________
Optimum
Dielectric Properties
Sintering Insulation
.epsilon./.epsilon. (20.degree.
C.)
Composition Temperature
tan .delta.
Resistivity
-25.degree. C.
+85.degree. C.
No.
Me x y z a b (.degree.C.)
.epsilon.
% 10.sup.12 .OMEGA.cm
% %
__________________________________________________________________________
1 #
Sr 0.06
0.15
0.02
0.02
0.333
860 2100
0.70
1.0 -12 -11
2 Sr 0.07
0.15
0.02
0.02
0.333
860 2000
0.70
1.5 -9 -9
3 Sr 0.07
0.07
0.02
0.02
0.333
920 2050
0.80
1.2 -9 -8
4 #
Sr 0.1
0.18
0.02
0.02
0.333
880 4300
0.35
3.0 -7 -11
5 #
Sr 0.1
0.12
0.003
0.02
0.333
960 4000
0.25
7.5 -12 -13
6 Sr 0.1
0.12
0.006
0.02
0.333
960 3750
0.30
5.5 -8 -9
7 Sr 0.1
0.12
0.02
0.02
0.333
900 3550
0.50
2.0 -7 -7
8 Ba 0.1
0.12
0.02
0.02
0.333
920 3900
0.65
2.0 -8 -8
9 Sr 0.1
0.12
0.12
0.02
0.333
840 3400
0.70
1.0 -6 -6
10 #
Sr 0.1
0.12
0.14
0.02
0.333
840 3150
0.90
0.2 -5 -6
11 #
Sr 0.1
0.06
0.02
0.02
0.333
920 1950
0.60
1.5 -7 -8
12 Sr 0.16
0.22
0.02
0.02
0.333
900 4050
0.20
15 -5 -6
13 #
Sr 0.16
0.15
0.02
-0.01
0.333
1020 4850
0.60
6.0 -12 -13
14 Sr 0.16
0.15
0.02
0 0.333
980 4150
0.55
4.5 -10 -9
15 Sr 0.16
0.15
0.02
0.02
0.333
940 3650
0.30
12 -4 -5
16 Ba 0.16
0.15
0.02
0.02
0.333
960 4050
0.45
13 -7 -7
17 Sr 0.16
0.15
0.02
0.1 0.333
920 3200
0.15
1.0 -4 -4
18 #
Sr 0.16
0.15
0.02
0.12
0.333
920 3050
0.15
0.3 -3 -4
19 Sr 0.16
0.07
0.02
0.02
0.333
980 2150
0.35
10 -4 -5
20 #
Sr 0.2
0.24
0.02
0.02
0.333
940 3800
0.10
30 -3 -12
21 #
Sr 0.2
0.18
0.444
0.02
0.015
1020 3650
0.05
40 -8 -11
22 Sr 0.2
0.18
0.333
0.02
0.02
1000 3600
0.10
35 -8 -9
23 Sr 0.2
0.18
0.02
0.02
0.333
960 2600
0.20
25 -3 -8
24 Ba 0.2
0.18
0.02
0.02
0.333
960 3050
0.30
20 -5 -9
25 Sr 0.2
0.18
0.007
0.02
0.95
940 2400
0.35
11 -3 -7
26 #
Sr 0.2
0.12
0.02
0.02
0.333
1020 1800
0.30
20 -3 -7
27 Sr 0.24
0.24
0.02
0.02
0.333
980 2100
0.05
35 -1 -10
__________________________________________________________________________
#: comparative example
EXAMPLE 2
The composition herein is characterized in that a part of Cu component in
the perovskite of the dielectric layer was substituted by Mn.
A dielectric powder was prepared to have a composition represented by the
following formula:
Pb.sub.0.86 Sr.sub.o.16 {(Zn.sub.1/3 Nb.sub.2/3).sub.0.83 Ti.sub.0.15
.cndot.((Cu.sub.1-c Mn.sub.c).sub.1/3 Nb.sub.2/3).sub.0.02 }O.sub.3.02(1)
wherein c is optional and therefrom a multi-layer capacitor was made by the
same method as Example 1. Evaluation tests on various properties of the
resultant capacitor were carried out by the same method as Example 1.
In the below Table 2, there are shown a substituted amount (c) of Mn and
each value of various properties.
As shown in the Table 2, an insulation resistivity can be increased by
subsutituting a part of Cu component in the perovskite of the dielectric
layer with Mn. However, as the content of Mn becomes over 85%, a
temperature change ratio of capacitance becomes too large to meet the YB
characteristics of JIS. Therefore, such compositions are excluded from the
present invention. Furthermore, it is allowable to add any other elements
not listed in the claims as long as a resultant temperature coefficient of
capacitance still meets the YB characteristic of JIS.
TABLE 2
__________________________________________________________________________
Optimum
Dielectric Properties
Sintering Insulation
.epsilon./.epsilon. (20.degree. C.)
Composition
Temperature
tan .delta.
Resistivity
-25.degree. C.
+85.degree. C.
No.
(.degree.C.)
(.degree.C.)
.epsilon.
% 10.sup.12 .OMEGA.cm
% %
__________________________________________________________________________
1 0.0 940 3650
0.30
12 -4 -5
2 0.1 940 3850
0.25
20 -5 -7
3 0.3 940 4050
0.25
25 -6 -8
4 0.85 960 4150
0.20
30 -8 -9
5 #
0.90 960 4300
0.20
35 -11 -14
__________________________________________________________________________
#: comparative example
EXAMPLE 3
According to the same procedure as Example 1, a multi-layer capacitor was
prepared.
The starting materials, viz. lead oxide(PbO), strontium
carbonate(SrCO.sub.3), barium carbonate(BaCO.sub.3), zinc oxide(ZnO),
niobium oxide(Nb.sub.2 O.sub.5), titanium oxide(TiO.sub.2), tantalum
oxide(Ta.sub.2 O.sub.5) and copper oxide (CuO) all chemically pure grade,
were used. After compensation as to pure contents, they were measured in a
amount to form a substance represented by the following formula:
Pb.sub.1-x+a Me.sub.x {(Zn.sub.1/3 Nb.sub.2/3).sub.1-y-z Ti.sub.y (Cu.sub.b
Ta.sub.1-b).sub.z }O.sub.3+a (2)
wherein Me is at least one element selected from Sr and Ba; x, y, z, a and
b may be optional values.
Various of the properties of the resultant capacitor were measured
according to the same method and condition and each typical data thereof
was determined from an average value of those for good products.
In the below Table 3, there are shown x, y, z, a and b values of the
dielectric composition; Optimum sintering temperature; Dielectric constant
of the dielectric layer at 20.degree. C.; tan.delta.; Resistivity;
Temperature change ratio of the dielectric constant.
As shown in the Table 3, the compositions without the polygon A, B, C, D, E
scope shown in FIG. 3 were not practical for ceramic capacitor materials
since they lack at least one condition of (1) a sintering temperature is
below 1000.degree. C., (2) a dielectric constant is above 2000, (3) a
resistivity is above 10.sup.+12 .OMEGA. cm and (4) a temperature
coefficient of capacitance meets the YB characteristics of JIS. Then the
compositions are excluded from the scope of the present invention.
It is also taught from the data in the Table 3 the fact that a sintering
temperature can be lowered and an insulation resistivity can be increased
by making an excess content (a) of A site in the perovskite phase
represented by the formula: A.sub.1+a BO.sub.3 of the dielectric layer to
be above 0. Furthermore, it is allowable to add any other elements not
listed in the claims as long as the resultant temperature coefficient of
capacitance still meets the YB characteristics of JIS.
TABLE 3
__________________________________________________________________________
Optimum
Dielectric Properties
Sintering Insulation
.DELTA. .epsilon./.epsilon.
(20.degree. C.)
Composition Temperature
tan .delta.
Resistivity
-25.degree. C.
+85.degree. C.
No.
Me x y z a b (.degree.C.)
.epsilon.
% 10.sup.12 .OMEGA.cm
% %
__________________________________________________________________________
1 #
Sr 0.06
0.14
0.02
0.02
0.333
880 2300
0.85
0.6 -14 -12
2 Sr 0.07
0.14
0.02
0.02
0.333
880 2200
0.80
1.2 -10 -9
3 Sr 0.07
0.08
0.02
0.02
0.333
940 2150
0.85
1.2 -9 -9
4 #
Sr 0.1
0.18
0.02
0.02
0.333
900 4650
0.50
2.5 -9 -13
5 #
Sr 0.1
0.12
0.003
0.02
0.333
1000 4400
0.30
6.5 -16 -13
6 Sr 0.1
0.12
0.006
0.02
0.333
980 3850
0.40
5.0 -9 -10
7 Sr 0.1
0.12
0.02
0.02
0.333
920 3650
0.50
1.5 -8 -8
8 Ba 0.1
0.12
0.02
0.02
0.333
940 4050
0.80
1.8 -9 -8
9 Sr 0.1
0.12
0.12
0.02
0.333
880 3550
0.75
1.0 -7 -6
10 #
Sr 0.1
0.12
0.14
0.02
0.333
860 3200
1.20
0.15 -6 -7
11 #
Sr 0.1
0.07
0.02
0.02
0.333
960 2100
0.85
1.0 -9 -10
12 Sr 0.16
0.22
0.02
0.02
0.333
900 4050
0.25
12 -6 -6
13 #
Sr 0.16
0.14
0.02
-0.01
0.333
1040 5000
0.70
0.6 -14 -15
14 Sr 0.16
0.14
0.02
0 0.333
980 4200
0.60
4.0 -10 -10
15 Sr 0.16
0.14
0.02
0.02
0.333
960 3750
0.40
10 -4 -4
16 Ba 0.16
0.14
0.02
0.02
0.333
980 4100
0.45
10 -7 -8
17 Sr 0.16
0.14
0.02
0.1 0.333
940 3300
0.25
1.0 -5 -6
18 #
Sr 0.16
0.14
0.02
0.12
0.333
960 3250
0.15
0.2 -4 -4
19 Sr 0.18
0.08
0.02
0.02
0.333
980 2250
0.45
8 -4 -6
20 #
Sr 0.21
0.23
0.02
0.02
0.333
980 4050
0.25
22 -2 -19
21 #
Sr 0.21
0.18
0.444
0.02
0.015
1040 3800
0.15
33 -10 -13
22 Sr 0.21
0.18
0.333
0.02
0.02
1000 3750
0.20
30 -9 -9
23 Sr 0.21
0.18
0.02
0.02
0.333
980 2700
0.30
20 -4 -8
24 Ba 0.21
0.18
0.02
0.02
0.333
980 3150
0.45
13 -7 -9
25 Sr 0.21
0.18
0.007
0.02
0.95
960 2550
0.40
7 -4 -9
26 #
Sr 0.21
0.12
0.02
0.02
0.333
1040 2000
0.35
15 -6 -8
27 Sr 0.24
0.22
0.02
0.02
0.333
1000 2250
0.10
25 -2 -10
__________________________________________________________________________
#: comparative example
EXAMPLE 4
The composition herein is characterized in that a part the Cu component in
the perovskite of the dielectric layer was substituted by Mn.
A dielectric powder was prepared to have a composition represented by the
following formula:
Pb.sub.0.86 Sr.sub.O.16 {(Zn.sub.1/3 Nb.sub.2/3).sub.0.83 Ti.sub.0.15
.cndot.((Cu.sub.1-c Mn.sub.c).sub.1/3 Ta.sub.2/3).sub.0.02 }O.sub.3.02(2)
wherein c is optional and therefrom a multi-layer capacitor was made by the
same method as Example 3. Evaluation tests on various properties of the
resultant capacitor were carried out by the same method as Example 1.
In the below Table 4, there are shown a substituted amount (c) of Mn and
each value of various properties.
As shown in the Table 4, an insulation resistivity can be increased by
subsutituting a part of Cu component in the perovskite of the dielectric
layer with Mn. However, as the content of Mn becomes over 85%, the
temperature change ratio of capacitance becomes too large to meet the YB
characteristics of JIS. Therefore, such compositions are excluded from the
present invention. Furthermore, it is allowable to add any other elements
not listed in the claims as long as a resultant temperature coefficient of
capacitance still meets the YB characteristic of JIS.
TABLE 4
__________________________________________________________________________
Optimum
Dielectric Properties
Sintering Insulation
.epsilon./.epsilon. (20.degree. C.)
Composition
Temperature
tan .delta.
Resistivity
-25.degree. C.
+85.degree. C.
No.
(.degree.C.)
(.degree.C.)
.epsilon.
(.degree.C.)
10.sup.12 .OMEGA.cm
% %
__________________________________________________________________________
1 0.0 960 3750
0.40
10 -4 -4
2 0.1 960 3900
0.35
15 -5 -6
3 0.3 960 4150
0.30
18 -7 -8
4 0.85 980 4200
0.30
27 -9 -9
5 #
0.90 1000 4400
0.25
30 -12 -15
__________________________________________________________________________
#: comparative example
EXAMPLE 5
According to the same procedure as Example 1, a multi-layer capacitor was
prepared.
The starting materials, viz. lead oxide (PbO), strontium carbonate
(SrCO.sub.3), barium carbonate (BaCO.sub.3), zinc oxide (ZnO), niobium
oxide (Nb.sub.2 O.sub.5), titanium oxide (TiO.sub.2), tungsten oxide
(W.sub.2 O.sub.3) and copper oxide (CuO) all chemically pure grade, were
used. After compensation as to pure contents, they were measured in a
amount to form a substance represented by the following formula:
Pb.sub.1-x+a Me.sub.x {(Zn.sub.1/3 Nb.sub.2/3).sub.1-y-z Ti.sub.y (Cu.sub.b
W.sub.1-b).sub.z }O.sub.3+a (3)
wherein Me is at least one element selected from Sr and Ba; x, y, z, a and
b may be optional values.
Various of the properties of the resultant capacitor were measured
according to the same method and condition and each typical data thereof
was determined from an average value of those for good products.
In the below Table 5, there are shown x, y, z, a and b values of the
dielectric composition; Optimum sintering temperature; Dielectric constant
of the dielectric layer at 20.degree. C.; tan .delta.; Resistivity;
temperature change ratio of the dielectric constant.
As shown in the Table 5, the compositions without the polygon A, B, C, D, E
scope shown in FIG. 2 were not practical for ceramic capacitor materials
since they lack at least one condition of (1) the sintering temparature is
below 1000.degree. C., (2) the dielectric constant is above 2000, (3) the
resistivity is above 10.sup.+12 .OMEGA. cm and (4) the temparature
coefficient of capacitance meets the YB characteristics of JIS. Then the
compositions are excluded from the scope of the present invention.
It is also taught from the data in the Table 5 the fact that a sintering
temperature can be lowered and an insulation resistivity can be increased
by making an excess content (a) of A site in the perovskite phase
represented by the formula: A.sub.1+a BO.sub.3 of the dielectric layer to
be above 0. Furthermore, it is allowable to add any other elements not
listed in the claims as long a | | |