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Polymer compositions containing destructurized starch    

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United States Patent5095054   
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Inventor(s)Lay; Gustav (Bad Bellingen, DE); Rehm; Johannes (Bad Krozingen, DE); Stepto; Robert F. (Cheshire, GB); Thoma; Markus (Reihen, CH); Sachetto; Jean-Pierre (Arlesheim, CH); Lentz; David J. (Randolph, NJ); Silbiger; Jakob (Basel, CH)
AbstractA thermoplastic polymer composition comprising: (a) a destructurized starch, and either (b) an effective amount of at least one compound selected from the following: (1) a polymer which contains at least two different types of functional groups, one of said types of these groups being hydroxyl groups; (2) at least one polymer which does not contain hydroxyl groups and is selected from the group consisting of polymers which contain at least two types of functional groups bound to the same molecule one type of these groups being carboxylate groups; (3) at least one polymer selected from the group consisting of polymers which contain tertiary amino groups and/or salts thereof and/or quaternary ammonium groups; (4) at least one polymer selected from the group of polysaccharides which have been chemically modified to contain added hydroxyalkyl groups and/or contain alkyl ether groups, and/or contain ester groups; (5) at least one compound selected from the group consisting of copolymers of vinyl pyrrolidone; (6) at least one compound selected from the group consisting of cationically modified polysaccharides; (7) at least one compound selected from the group consisting of anionically modified polysaccharides; (8) at least one polymer selected from the group of copolymers containing vinyl alcohol units together with aliphatic chain units as are obtained by copolymerization of vinyl esters, preferably vinyl acetate, with unsaturated monomers containing no functional group with subsequent hydrolysis of the vinyl ester group; (9) at least one compound selected from the group consisting of polysaccharide graft copolymers and graft copolymers of polysaccharide derivatives; (10) at least one compound selected from the group consisting of polyalkyleneimine polymers and polyalkyleneimine copolymers; (11) at least one compound selected from the group consisting of styrene sulfonic acid polymers, styrene sulfonic acid copolymers, and salts thereof; and (12) at least one compound selected from the group consisting of polymers and copolymers which contain carboxylic groups which partially or wholly are present in the form of their salts and wherein said polymers or copolymers do not contain further functional groups; or (c) At least one substantially water-insoluble thermoplastic polymer. combinations of (a), (b) and (c) are also disclosed.
   














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Inventor     Lay; Gustav (Bad Bellingen, DE); Rehm; Johannes (Bad Krozingen, DE); Stepto; Robert F. (Cheshire, GB); Thoma; Markus (Reihen, CH); Sachetto; Jean-Pierre (Arlesheim, CH); Lentz; David J. (Randolph, NJ); Silbiger; Jakob (Basel, CH)
Owner/Assignee     Warner-Lambert Company (Morris Plains, NJ)
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Publication Date     March 10, 1992
Application Number     07/539,846
PAIR File History     Application Data   Transaction History
Image File Wrapper   Patent Term   Fees
Litigation
Filing Date     June 18, 1990
US Classification     524/47 264/328.14 424/451 524/52 524/53
Int'l Classification     C08L 089/06 C08L 101/00 C09H 009/02 B29C 045/00
Examiner     Nutter; Nathan M.
Assistant Examiner    
Attorney/Law Firm     Scola, Jr.; Daniel A.
Address
Parent Case     REFERENCE TO RELATED APPLICATIONS This application is a continuation-in-part of each of the following applications, now abandoned: (1) Ser. No. 431,715 filed Oct. 2, 1989, which in turn is a continuation-in-part of Ser. No. 368,486 filed June 19, 1989; (2) Ser. No. 430,764 filed Oct. 2, 1989, which in turn is a continuation-in-part of Ser. No. 369,978 filed June 22, 1989; (3) Ser. No. 431,672 filed Oct. 2, 1989, which in turn is a continuation-in-part of Ser. No. 369,983 filed June 22, 1989; (4) Ser. No. 449,313 filed Dec. 8, 1989, which in turn is a continuation-in-part of Ser. No. 407,643 filed July 18, 1989; (5) Ser. No. 447,741 filed Dec. 8, 1989, which in turn is a continuation-in-part of Ser. No. 376,057 filed July 6, 1989; (6) Ser. No. 440,955 filed Dec. 22, 1989, which in turn is a continuation-in-part of Ser. No. 378,120 filed July 11, 1989; (7) Ser. No. 447,979 filed Dec. 8, 1989, which in turn is a continuation-in-part of Ser. No. 377,981 filed July 11, 1989; (8) Ser. No. 449,095 filed Dec. 8, 1989, which in turn is a continuation-in-part of Ser. No. 378,536 filed July 11, 1989; (9) Ser. No. 447,747 filed Dec. 8, 1989, which in turn is a continuation-in-part of Ser. No. 381,620 filed July 18, 1989; (10) Ser. No. 449,314 filed Dec. 8, 1989, which in turn is a continuation-in-part of Ser. No. 407,644 filed July 18, 1989; (11) Ser. No. 443,791 filed Oct. 22, 1989, which in turn is a continuation-in-part of Ser. No. 382,870 filed July 20, 1989; (12) Ser. No. 447,730 filed Dec. 8, 1989, which in turn is a continuation-in-part of Ser. No. 382,869 filed July 20, 1989; and Ser. No. 298,603 filed Jan. 18, 1989 which is based on United Kingdom Application No. 8802313, filed Feb. 3, 1988. All of these applications are hereby incorporated by reference herein.
Priority Data     Feb 03, 1988[GB]8802313
USPTO Field of Search     524/47 524/52 524/53 264/328.14 424/451 427/2
Patent Tags     polymer compositions containing destructurized starch
   
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We claim:

1. A composition of matter capable of being formed into articles having substantial dimensional stability comprising:

(a) destructurized starch; and

(b) at least one substantially water-insoluble thermoplastic polymer.

2. The composition of claim 1, wherein the thermoplastic polymer is selected from the group consisting of polyolefines, vinylpolymers, polyacetals (POM), polycondensates, thermoplastic polyesters, polycarbonates, poly(alkylene therephthalates), polyarylethers, thermoplastic polymides, polyhydroxybutyrate (PHB), high molecular weight essentially water-insoluble polyalkylene oxides and copolymers and mixtures thereof.

3. The composition of claim 2, wherein the thermoplastic polymer is selected from the group consisting of polyethylene (PE), polyisobutylenes, polypropylenes, poly(vinyl chloride) (PVC), poly (vinyl acetates), polyvinylalcohols, polystyrenes, polyacrylonitriles (PAN), polyvinylcarbazols (PVK), polyamides (PA), essentially water-insoluble poly (acrylic acid esters) and essentially water-insoluble poly (methacrylic acid esters) and their copolymers and mixtures thereof.

4. The composition of claim 2, wherein the thermoplastic polymer is selected from the group consisting of ethylene/vinyl acetate-copolymers (EVA), ethylene/vinyl alcohol-copolymers (EVAL), ethylene/acrylic acid-copolymers (EAA), ethylene/ethyl acrylate-copolymers (EEA), ethylene/methyl acrylate-copolymers (EMA), ABS-copolymers, styrene/acrylonitrile-copolymers (SAN), polyacetals and mixtures thereof.

5. The composition of claims 1, 2, 3 or 4 wherein the ratio of destructurized starch to synthetic polymer is 0.1:99.9 to 99.9:0.1, and wherein the starch is present in an amount of at least 50% by weight of the entire composition.

6. The composition of claims 1, 2, 3, or 4, wherein the ratio of the synthetic polymer to the starch/water component is about 0.5-5% to about 99.5-95% by weight.

7. The composition of claim 5 wherein said starch is selected from the group consisting of chemically essentially non-modified starch being carbohydrates of natural, vegetable origin composed mainly of amylose, amylopectin and mixtures thereof, physically modified starch, starch with a modified acid value (pH), starch in which the divalent ions bridging the phosphate groups have been eliminated and the eliminated ions have been replaced partially or wholly by the same or different mono- or polyvalent ions, pre-extruded starches, chemically modified starches, biologically modified starches and mixtures thereof.

8. The composition of claim 7 wherein said composition is heated in a closed volume for a time sufficient to effect destructurization and at a temperature within the range of about 105.degree. C. to about 190.degree. C.

9. The composition of claim 8, wherein pressure is applied in the range of from about zero to about 150.times.10.sup.5 N/m.sup.2.

10. The composition of claim 9, wherein the starch has a water content in the range of about 10 to about 20% by weight of the starch/water component.

11. The composition of claim 1, wherein the starch/ synthetic polymer mixture contains a material selected from the group consisting of extenders, fillers, lubricants, plasticizers, coloring agents and mixtures thereof.

12. The composition of claim 11, characterized in that there is added at least one extended within the range of up to about 50% based on the weight of all components.

13. The composition of claim 12, characterized in that there is added at least one inorganic filler in a concentration of about 0.02 to about 3%.

14. The composition of claim 11, wherein there is added a plasticizer within the range of about 0.5 to about 15%.

15. The composition of claim 14, wherein a coloring agent is added in a concentration of about 0.001 to about 10%.

16. The composition of claim 14, wherein the sum of the plasticizer and water content does not exceed 25%.

17. The composition of claims 1 or 16, further comprising at least one active ingredient selected from the group consisting of pharmaceuticals, agriculturally active compounds and combinations and mixtures thereof.

18. The composition of claim 1 in the form of a melt blend.

19. The composition of claim 1 cooled to obtain a solid.

20. A thermoplastic destructurized starch product having substantial dimensional stability formed by the process comprising:

1) providing a mixture of destructurized starch and at least one substantially water-insoluble thermoplastic polymer;

2) heating said mixture in a closed volume under sufficient temperature and pressure for a time long enough to effect destructurization of said starch and form a substantially homogenous melt;

3) shaping said melt into an article; and

4) allowing said shaped article to cool to a substantially dimensionally stable thermoplastic product.

21. The product of claim 20, wherein the substantially water-insoluble thermoplastic polymer is selected from the group consisting of polyolefines, vinylpolymers, polyacetals (POM), polycondensates, thermoplastic polyesters, polycarbonates, poly (alkylene therephthalates), polyarylethers, thermoplastic polyamides, polyhydroxybutyrate (PHB), high molecular weight essentially water-insoluble polyalkylene oxides and copolymers and mixtures thereof.

22. The product of claim 21, wherein the thermoplastic polymer is selected from the group consisting of polyethylene (PE), polyisobutylenes, polypropylenes, poly (vinyl chloride) (PVC), poly (vinyl acetates), polyvinylalcohols, polystyrenes, polyacrylonitriles (PAN), polyvinylcarbazols (PVK), polyamides (PA), essentially water-insoluble poly (acrylic acid esters) and essentially water-insoluble poly (methacrylic acid esters) and copolymers and mixtures thereof.

23. The product of claim 21, wherein the thermoplastic polymer is selected from the group consisting of ethylene/vinyl acetate-copolymers (EVA), ethylene/vinyl alcohol-copolymers (EVAL), ethylene/acrylic acid-copolymers (EAA), ethylene/ethyl acrylate-copolymers (EEA), ethylene/methyl acrylate-copolymers (EMA), ABS-copolymers, styrene/acrylonitrile-copolymers (SAN), polyacetals and mixtures thereof.

24. The product of claim 20 wherein there is added a plasticizer in the range of about 0.5 to about