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| United States Patent | 5100401 |
| Link to this page | http://www.wikipatents.com/5100401.html |
| Inventor(s) | Patel; Indrajit (Algonquin, IL) |
| Abstract | A flexible plastic container made from a flexible, autoclavable, non-PVC
polymer composition capable of suppressing the hemolysis of red blood
cells. The polymer contains a material selected from the group consisting
of either triethylhexyltrimellitate (TEHTM) and citrate ester. In the
preferred embodiment, the non-PVC plastic is comprised of a polyolefin
copolymer containing a central block of ethylene and butylene units with
terminal blocks of polystyrene. |
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Title Information  |
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Drawing from US Patent 5100401 |
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Plastic composition with anti-hemolytic effect |
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| Publication Date |
March 31, 1992 |
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| Filing Date |
March 15, 1990 |
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| Parent Case |
This is a division of application Ser. No. 07/270,006, filed Nov. 14, 1988,
now allowed. |
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Title Information  |
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References  |
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| Market Size |
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Estimate the gross annual revenues of the relevant market
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| Reasonable Royalty |
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What percentage of gross sales should the inventor or assignee be paid?
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Public's "Guesstimation" of Royalty Value
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Market Review  |
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Technical Review  |
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Claims  |
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What is claimed is:
1. A flexible, plastic container having at least a portion of the interior
surface thereof defined by a composition comprising a non-PVC copolymer
and a citrate ester, the quantity of said citrate ester being sufficient
to suppress hemolysis of red blood cells stored within said container.
2. A plastic container in accordance with claim 1 wherein said citrate
ester provides a controlled leaching of said citrate ester into the blood
in order to suppress the hemolysis of red blood cells.
3. A plastic container in accordance with claim 1 wherein said non-PVC
plastic is a polyolefin copolymer.
4. A plastic container in accordance with claim 3 wherein said polyolefin
copolymer comprises:
a block copolymer, having thermoplastic rubber characteristics, consisting
essentially of (1) a central block, comprising 50% to 85% by weight of the
copolymer molecule, of a rubbery olefin polymer of generally equal
proportions of ethylene and butylene units, and (2) terminal blocks of
polystyrene.
5. A plastic container in accordance with claim 1 wherein said citrate
ester is selected from the group consisting of acetyltri-n-hexyl citrate,
n-butyryltri-n-hexyl citrate, acetyltri-n-(hexyl/ octyl/decyl) citrate,
and acetyltri-n-(octyl/decyl) citrate.
6. A plastic container in accordance with claim 1 wherein said citrate
ester is n-butyryltri-n-hexyl citrate.
7. A plastic container in accordance with claim 3 wherein said composition
further comprises a selected quantity of polyolefin consisting essentially
of propylene units.
8. A plastic container in accordance with claim 7 wherein said composition
comprises from 20% to 30% polyolefin consisting essentially of propylene
units.
9. A plastic container in accordance with claim 7 wherein said composition
comprises:
55% to 65% by weight of polyolefin copolymer
15% to 25% by weight of citrate ester;
20% to 30% by weight of polyolefin consisting of essentially propylene
units.
10. A plastic container in accordance with claim 5 wherein said citrate
ester has heat stability characteristics, after heating at 150.degree. C.
for two hours, of a color not greater than 50 to 60 apha, and a mild odor
at 25.degree. C. and has an aconitate level of less than about 0.2% when
the esterification mixture from which said citrate is produced tests 0.5%
maximum acidity when calculated as citric acid.
11. A plastic container in accordance with claim 5 wherein said citrate
ester has a heat stability characteristic, after heating at 150.degree. C.
for two hours, of a neutralization number mg. KOH/g, of not greater than
about 0.2.
12. A plastic container in accordance with claim 1 wherein said container
comprises a plurality of layers and wherein an innermost layer is of a
plastic composition comprising a non-PVC plastic and a citrate ester, and
wherein the outer layer is of a different material.
13. A plastic container in accordance with claim 12 wherein said innermost
layer is an emulsion.
14. A plastic container in accordance with claim 1 wherein said container
includes means defining a container wall and said wall is made solely of
said composition.
15. A multi-bag system comprising at least two flexible containers, conduit
means providing sealed flow communication between said containers and
conduit means for receiving red blood cells into at least one of said
containers, wherein said one of said containers has at least a portion of
the interior surface thereof formed of a plastic composition comprising a
non-PVC plastic and a citrate-ester, the quantity of said citrate ester
being sufficient to suppress hemolysis of red blood cells stored within
said one container.
16. A multi-bag system in accordance with claim 15 wherein said citrate
ester provides a controlled leaching of said citrate ester into the blood
in order to suppress the hemolysis of red blood cells.
17. A multi-bag system in accordance with claim 15 wherein said non-PVC
plastic is a polyolefin copolymer.
18. A multi-bag system in accordance with claim 10 wherein the said
polyolefin copolymer comprises:
a block copolymer, having thermoplastic rubber characteristics, consisting
essentially of (1) a central block, comprising 50% to 85% by weight of the
copolymer molecule, of a rubbery olefin polymer of generally equal
proportions of ethylene and butylene units, and (2) terminal blocks of
polystyrene.
19. A multi-bag system as described in claim 15 wherein said citrate ester
is selected from the group consisting of acetyltri-n-hexyl citrate,
n-butyryltri-n-hexyl citrate, acetyltri-n-(hexyl/octyl/decyl) citrate and
acetyltri-n-(octyl/decyl) citrate.
20. A multi-bag system in accordance with claim 15 wherein said citrate
ester is n-butyryltri-n-hexyl citrate.
21. A multi-bag system in accordance with claim 15 wherein the quantity of
citrate ester is from 15% to 25% of dry weight.
22. A multi-bag system in accordance with claim 17 wherein said composition
further comprises a selected quantity of polyolefin consisting essentially
of propylene units.
23. A multi-bag system in accordance with claim 22 wherein said composition
comprises:
20% to 30% by weight of said polyolefin consisting essentially of propylene
units.
24. A multi-bag system in accordance with claim 22 wherein at least one of
said containers comprises:
55% to 65% by weight of said polyolefin copolymer;
15% to 25% by weight of citrate ester;
20% to 30% by weight of polyolefin consisting essentially of propylene
units.
25. A method of making a flexible, plastic container for storing red blood
cells comprising:
providing a non-PVC plastic; mixing with said non-PVC plastic a citrate
ester, the quantity of said citrate ester being sufficient to suppress
hemolysis of red blood cells stored within said container;
extruding the resultant material into a film of a selected thickness;
forming said film into a selected container shape wherein said resultant
material is co-extruded with a different material.
26. A method in accordance with claim 25 wherein said citrate ester
provides a controlled leaching of said citrate ester into the blood in
order to suppress the hemolysis of red blood cells.
27. A method in accordance with claim 25 wherein said non-PVC plastic is a
polyolefin copolymer.
28. A method in accordance with claim 27 wherein the said polyolefin
copolymer comprises:
a block copolymer, having thermoplastic rubber characteristics, consisting
essentially of (1) a central block, comprising 50% to 85% by weight of the
copolymer molecule, of a rubbery olefin polymer of generally equal
proportions of ethylene and butylene units, and (2) terminal blocks of
polystyrene.
29. A method as described in claim 25 wherein said material is a citrate
ester selected from the group consisting of acetyltri-n-hexyl citrate,
n-butyryltri-n-hexyl citrate, acetyltri-n-(hexyl/octyl/decyl) citrate and
acetyltri-n-(octyl/decyl) citrate.
30. A method in accordance with claim 25 wherein said citrate ester is
n-butyryltri-n-hexyl citrate.
31. A method in accordance with claim 25 wherein the quantity of citrate
ester is from 15% to 25% of dry weight.
32. A method in accordance with claim 27 wherein said method further
comprises the step of mixing with said polyolefin copolymer a selected
quantity of polyolefin consisting essentially of propylene units.
33. A method in accordance with claim 32 wherein said resultant material
comprises:
20% to 30% be weight of polyolefin consisting essentially of propylene
units.
34. A method as described in claim 25 wherein said resultant material is
co-extruded with a different material.
35. A method in accordance with claim 32 wherein said resultant material
comprises:
55% to 65% by weight of said polyolefin copolymer;
15% to 25% by weight of citrate ester;
20% to 30% by weight of polyolefin consisting essentially of propylene
units.
36. A method in accordance with claim 32 wherein said resultant material
comprises:
55% by weight of said polyolefin copolymer;
15% by weight of n-butyryltri-n-hexyl citrate;
30% by weight of polyolefin consisting essentially of propylene units.
37. A method for suppressing hemolysis of red blood cells comprising the
steps of:
providing a flexible, autoclavable, plastic container having at least a
portion of the interior surface thereof formed of a composition comprising
a non-PVC plastic and a citrate ester, the quantity of said citrate ester
being sufficient to suppress hemolysis in red blood cells;
introducing a quantity of red blood cells into said container;
maintaining said quantity of red blood cells within said container for a
selected period of time.
38. A method in accordance with claim 37 wherein said citrate ester
provides a controlled leaching of said citrate ester into the blood in
order to suppress the hemolysis of red blood cells.
39. A method in accordance with claim 35 wherein non-PVC plastic is a
polyolefin copolymer.
40. A method in accordance with claim 39 wherein said polyolefin copolymer
comprises:
a block copolymer, having thermoplastic rubber characteristics, consisting
essentially of (1) a central block, comprising 50% to 85% by weight of the
copolymer molecule, of a rubbery olefin polymer of generally equal
proportions of ethylene and butylene units, and (2) terminal blocks of
polystyrene.
41. A method in accordance with claim 37 wherein said citrate ester is
selected from the group consisting of acetyltri-n-hexyl citrate,
n-butyryltri-n-hexyl citrate, acetyltri-n-(hexyl/octyl/decyl) citrate and
acetyltri-n-(octyl/decyl) citrate.
42. A method in accordance with claim 37 wherein said citrate ester is
n-butyryltri-n-hexyl citrate.
43. A method in accordance with claim 37 wherein the composition comprises
15% to 25% citrate ester.
44. A method in accordance with claim 39 wherein said method further
comprises the step of adding a polyolefin consisting essentially of
propylene units.
45. A method in accordance with claim 44 wherein said composition
comprises:
20% to 30% by weight of a polyolefin consisting essentially of propylene
units.
46. A method in accordance with claim 44 wherein said composition
comprises:
55% to 65% by weight of polyolefin copolymer;
15% to 25% by weight of citrate ester;
20% to 30% by weight of polyolefin consisting primarily of propylene units.
47. A method in accordance with claim 44 wherein at least a portion of the
interior surface of said container comprises:
55% by weight of said polyolefin copolymer;
15% by weight of n-butyryltri-n-hexyl citrate;
30% by weight of said polyolefin consisting essentially of propylene units.
48. A method in accordance with claim 37 wherein said period of time is at
least twenty-one days.
49. A plastic container in accordance with claim 20 comprising:
55% by weight of a polyolefin copolymer;
15% by weight of n-butyryltri-n-hexyl citrate ester;
30% by weight of polyolefin consisting essentially of propylene units.
50. A multi-bag system in accordance with claim 22 wherein said plastic
composition comprises:
55% by weight of polyolefin copolymer;
15% by weight of n-butyryl-n-hexyl citrate;
30% by weight of polyolefin consisting essentially of propylene units. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
The present invention relates generally to a flexible, plastic composition
and to the method for making and using such a plastic composition and
containers thereof, wherein the plastic is capable of suppressing the
hemolysis of red blood cells stored in containers made of the plastic
composition.
Currently, the most widely used material for blood and blood component
containers is polyvinyl chloride (PVC), with a sufficient amount of
plasticizer added to soften the otherwise brittle 15 PVC. Plasticizers
from the group of phthalate esters, and, in particular,
di-2-ethylhexylphthalate (DEHP), have often been used in combination with
the PVC resins. Although the use of DEHP plasticizer with plastic blood
bags has generally worked satisfactorily, it is not without certain
drawbacks.
As mentioned above, the rigid nature of PVC requires that it be softened
with a plasticizer. However, it has been found that a small amount of
plasticizer will leach into red blood cells stored within plasticized
bags. Although no adverse physiological effects have been detected in
patients receiving blood from DEHP plasticized containers, it is
nonetheless desirable to minimize exposure of the patient to compounds not
normally found in the body such as DEHP.
On the other hand, it is known in the prior art that the presence of DEHP
has a beneficial effect on red blood cells stored within containers
plasticized with DEHP. Specifically, red blood cells stored within
containers plasticized with DEHP and perhaps other plasticizers such as
triethylhexyltrimellitate (TEHTM) exhibit a much lower level of hemolysis
than red blood cells stored in plasticizer-free containers, (see U.S. Pat.
No. 4,507,387, col. 3, lines 6-28. ).
These known effects of DEHP have been utilized in the manufacture of
multiple bag systems currently employed in blood storage and processing.
Multi-bag systems usually include two or more bags wherein, through
centrifuging and separation, each bag ultimately contains a different
blood component, for example, red blood cells, blood platelets, and
plasma. Since hemolysis is a measure of the destruction of red blood
cells, it has been recognized that the red blood cell container may
include a plasticizer to reduce hemolysis, while at the same time, the
bags containing the other blood components, such as plasma or platelets,
ought to be plasticizer free to reduce unnecessary exposure to DEHP. While
such multi-bag systems have definite advantages, the need for containers
made of different materials requires heightened quality control efforts
and results in more expensive manufacturing costs.
As a result, the prior art discloses several efforts to develop plastic
materials or bag constructions suitable for storing blood (and the various
blood components) and exhibiting the antihemolytic effect of
DEHP-plasticized polyvinyl chloride. See, e.g., U.S. Pat. No. 4,300,599.
One such effort described in U.S. Pat. No. 4,301,800 is to combine a
plasticizer-free outer bag with a plasticized insert. Other prior art
includes U.S. Pat. No. 4,507,387 which describes a combination of
plasticizers, one of which, DEHP, leaches and the other of which did not
leach.
Additionally, U.S. Pat. No. 4,140,162 describes a plasticizer-free
polyolefin, which is said to be a suitable, flexible, autoclavable,
chlorine-free material with excellent gas (O.sub.2 and CO.sub.2)
permeability characteristics for storing blood and the various blood
components, although in the absence of plasticizer, hemolysis of the red
blood cells remains relatively higher than preferred.
The prior art has also described further plasticizers said to be compatible
with PVC used in blood transfer and storage bags. U.S. Pat. Nos. 4,710,532
and 4,711,922, for example, suggest that citrate esters used as
plasticizers for PVC are more easily metabolized by the body than DEHP.
Despite these efforts, the prior art has not been able to provide a
flexible, c | | |