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Plastic composition with anti-hemolytic effect    
United States Patent5100401   
Link to this pagehttp://www.wikipatents.com/5100401.html
Inventor(s)Patel; Indrajit (Algonquin, IL)
AbstractA flexible plastic container made from a flexible, autoclavable, non-PVC polymer composition capable of suppressing the hemolysis of red blood cells. The polymer contains a material selected from the group consisting of either triethylhexyltrimellitate (TEHTM) and citrate ester. In the preferred embodiment, the non-PVC plastic is comprised of a polyolefin copolymer containing a central block of ethylene and butylene units with terminal blocks of polystyrene.
   














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Drawing from US Patent 5100401
Plastic composition with anti-hemolytic effect - US Patent 5100401 Drawing
Plastic composition with anti-hemolytic effect
Inventor     Patel; Indrajit (Algonquin, IL)
Owner/Assignee     Baxter International Inc. (Deerfield, IL)
Patent assignment
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Publication Date     March 31, 1992
Application Number     07/494,045
PAIR File History     Application Data   Transaction History
Image File Wrapper   Patent Term   Fees
Litigation
Filing Date     March 15, 1990
US Classification     604/410
Int'l Classification     A61B 019/00
Examiner     Rosenbaum; C. Fred
Assistant Examiner     Rose; Sharon
Attorney/Law Firm     McFarron; Gary W. Kolomayets; Andrew G. , Price; Bradford R. , L.
Address
Parent Case     This is a division of application Ser. No. 07/270,006, filed Nov. 14, 1988, now allowed.
Priority Data    
USPTO Field of Search     604/403 604/408 604/409 604/410 623/11
Patent Tags     plastic composition anti-hemolytic effect
   
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 Technical Review Submit all comments and votes
 Claims Submit all comments and votes
 


What is claimed is:

1. A flexible, plastic container having at least a portion of the interior surface thereof defined by a composition comprising a non-PVC copolymer and a citrate ester, the quantity of said citrate ester being sufficient to suppress hemolysis of red blood cells stored within said container.

2. A plastic container in accordance with claim 1 wherein said citrate ester provides a controlled leaching of said citrate ester into the blood in order to suppress the hemolysis of red blood cells.

3. A plastic container in accordance with claim 1 wherein said non-PVC plastic is a polyolefin copolymer.

4. A plastic container in accordance with claim 3 wherein said polyolefin copolymer comprises:

a block copolymer, having thermoplastic rubber characteristics, consisting essentially of (1) a central block, comprising 50% to 85% by weight of the copolymer molecule, of a rubbery olefin polymer of generally equal proportions of ethylene and butylene units, and (2) terminal blocks of polystyrene.

5. A plastic container in accordance with claim 1 wherein said citrate ester is selected from the group consisting of acetyltri-n-hexyl citrate, n-butyryltri-n-hexyl citrate, acetyltri-n-(hexyl/ octyl/decyl) citrate, and acetyltri-n-(octyl/decyl) citrate.

6. A plastic container in accordance with claim 1 wherein said citrate ester is n-butyryltri-n-hexyl citrate.

7. A plastic container in accordance with claim 3 wherein said composition further comprises a selected quantity of polyolefin consisting essentially of propylene units.

8. A plastic container in accordance with claim 7 wherein said composition comprises from 20% to 30% polyolefin consisting essentially of propylene units.

9. A plastic container in accordance with claim 7 wherein said composition comprises:

55% to 65% by weight of polyolefin copolymer

15% to 25% by weight of citrate ester;

20% to 30% by weight of polyolefin consisting of essentially propylene units.

10. A plastic container in accordance with claim 5 wherein said citrate ester has heat stability characteristics, after heating at 150.degree. C. for two hours, of a color not greater than 50 to 60 apha, and a mild odor at 25.degree. C. and has an aconitate level of less than about 0.2% when the esterification mixture from which said citrate is produced tests 0.5% maximum acidity when calculated as citric acid.

11. A plastic container in accordance with claim 5 wherein said citrate ester has a heat stability characteristic, after heating at 150.degree. C. for two hours, of a neutralization number mg. KOH/g, of not greater than about 0.2.

12. A plastic container in accordance with claim 1 wherein said container comprises a plurality of layers and wherein an innermost layer is of a plastic composition comprising a non-PVC plastic and a citrate ester, and wherein the outer layer is of a different material.

13. A plastic container in accordance with claim 12 wherein said innermost layer is an emulsion.

14. A plastic container in accordance with claim 1 wherein said container includes means defining a container wall and said wall is made solely of said composition.

15. A multi-bag system comprising at least two flexible containers, conduit means providing sealed flow communication between said containers and conduit means for receiving red blood cells into at least one of said containers, wherein said one of said containers has at least a portion of the interior surface thereof formed of a plastic composition comprising a non-PVC plastic and a citrate-ester, the quantity of said citrate ester being sufficient to suppress hemolysis of red blood cells stored within said one container.

16. A multi-bag system in accordance with claim 15 wherein said citrate ester provides a controlled leaching of said citrate ester into the blood in order to suppress the hemolysis of red blood cells.

17. A multi-bag system in accordance with claim 15 wherein said non-PVC plastic is a polyolefin copolymer.

18. A multi-bag system in accordance with claim 10 wherein the said polyolefin copolymer comprises:

a block copolymer, having thermoplastic rubber characteristics, consisting essentially of (1) a central block, comprising 50% to 85% by weight of the copolymer molecule, of a rubbery olefin polymer of generally equal proportions of ethylene and butylene units, and (2) terminal blocks of polystyrene.

19. A multi-bag system as described in claim 15 wherein said citrate ester is selected from the group consisting of acetyltri-n-hexyl citrate, n-butyryltri-n-hexyl citrate, acetyltri-n-(hexyl/octyl/decyl) citrate and acetyltri-n-(octyl/decyl) citrate.

20. A multi-bag system in accordance with claim 15 wherein said citrate ester is n-butyryltri-n-hexyl citrate.

21. A multi-bag system in accordance with claim 15 wherein the quantity of citrate ester is from 15% to 25% of dry weight.

22. A multi-bag system in accordance with claim 17 wherein said composition further comprises a selected quantity of polyolefin consisting essentially of propylene units.

23. A multi-bag system in accordance with claim 22 wherein said composition comprises:

20% to 30% by weight of said polyolefin consisting essentially of propylene units.

24. A multi-bag system in accordance with claim 22 wherein at least one of said containers comprises:

55% to 65% by weight of said polyolefin copolymer;

15% to 25% by weight of citrate ester;

20% to 30% by weight of polyolefin consisting essentially of propylene units.

25. A method of making a flexible, plastic container for storing red blood cells comprising:

providing a non-PVC plastic; mixing with said non-PVC plastic a citrate ester, the quantity of said citrate ester being sufficient to suppress hemolysis of red blood cells stored within said container;

extruding the resultant material into a film of a selected thickness;

forming said film into a selected container shape wherein said resultant material is co-extruded with a different material.

26. A method in accordance with claim 25 wherein said citrate ester provides a controlled leaching of said citrate ester into the blood in order to suppress the hemolysis of red blood cells.

27. A method in accordance with claim 25 wherein said non-PVC plastic is a polyolefin copolymer.

28. A method in accordance with claim 27 wherein the said polyolefin copolymer comprises:

a block copolymer, having thermoplastic rubber characteristics, consisting essentially of (1) a central block, comprising 50% to 85% by weight of the copolymer molecule, of a rubbery olefin polymer of generally equal proportions of ethylene and butylene units, and (2) terminal blocks of polystyrene.

29. A method as described in claim 25 wherein said material is a citrate ester selected from the group consisting of acetyltri-n-hexyl citrate, n-butyryltri-n-hexyl citrate, acetyltri-n-(hexyl/octyl/decyl) citrate and acetyltri-n-(octyl/decyl) citrate.

30. A method in accordance with claim 25 wherein said citrate ester is n-butyryltri-n-hexyl citrate.

31. A method in accordance with claim 25 wherein the quantity of citrate ester is from 15% to 25% of dry weight.

32. A method in accordance with claim 27 wherein said method further comprises the step of mixing with said polyolefin copolymer a selected quantity of polyolefin consisting essentially of propylene units.

33. A method in accordance with claim 32 wherein said resultant material comprises:

20% to 30% be weight of polyolefin consisting essentially of propylene units.

34. A method as described in claim 25 wherein said resultant material is co-extruded with a different material.

35. A method in accordance with claim 32 wherein said resultant material comprises:

55% to 65% by weight of said polyolefin copolymer;

15% to 25% by weight of citrate ester;

20% to 30% by weight of polyolefin consisting essentially of propylene units.

36. A method in accordance with claim 32 wherein said resultant material comprises:

55% by weight of said polyolefin copolymer;

15% by weight of n-butyryltri-n-hexyl citrate;

30% by weight of polyolefin consisting essentially of propylene units.

37. A method for suppressing hemolysis of red blood cells comprising the steps of:

providing a flexible, autoclavable, plastic container having at least a portion of the interior surface thereof formed of a composition comprising a non-PVC plastic and a citrate ester, the quantity of said citrate ester being sufficient to suppress hemolysis in red blood cells;

introducing a quantity of red blood cells into said container;

maintaining said quantity of red blood cells within said container for a selected period of time.

38. A method in accordance with claim 37 wherein said citrate ester provides a controlled leaching of said citrate ester into the blood in order to suppress the hemolysis of red blood cells.

39. A method in accordance with claim 35 wherein non-PVC plastic is a polyolefin copolymer.

40. A method in accordance with claim 39 wherein said polyolefin copolymer comprises:

a block copolymer, having thermoplastic rubber characteristics, consisting essentially of (1) a central block, comprising 50% to 85% by weight of the copolymer molecule, of a rubbery olefin polymer of generally equal proportions of ethylene and butylene units, and (2) terminal blocks of polystyrene.

41. A method in accordance with claim 37 wherein said citrate ester is selected from the group consisting of acetyltri-n-hexyl citrate, n-butyryltri-n-hexyl citrate, acetyltri-n-(hexyl/octyl/decyl) citrate and acetyltri-n-(octyl/decyl) citrate.

42. A method in accordance with claim 37 wherein said citrate ester is n-butyryltri-n-hexyl citrate.

43. A method in accordance with claim 37 wherein the composition comprises 15% to 25% citrate ester.

44. A method in accordance with claim 39 wherein said method further comprises the step of adding a polyolefin consisting essentially of propylene units.

45. A method in accordance with claim 44 wherein said composition comprises:

20% to 30% by weight of a polyolefin consisting essentially of propylene units.

46. A method in accordance with claim 44 wherein said composition comprises:

55% to 65% by weight of polyolefin copolymer;

15% to 25% by weight of citrate ester;

20% to 30% by weight of polyolefin consisting primarily of propylene units.

47. A method in accordance with claim 44 wherein at least a portion of the interior surface of said container comprises:

55% by weight of said polyolefin copolymer;

15% by weight of n-butyryltri-n-hexyl citrate;

30% by weight of said polyolefin consisting essentially of propylene units.

48. A method in accordance with claim 37 wherein said period of time is at least twenty-one days.

49. A plastic container in accordance with claim 20 comprising:

55% by weight of a polyolefin copolymer;

15% by weight of n-butyryltri-n-hexyl citrate ester;

30% by weight of polyolefin consisting essentially of propylene units.

50. A multi-bag system in accordance with claim 22 wherein said plastic composition comprises:

55% by weight of polyolefin copolymer;

15% by weight of n-butyryl-n-hexyl citrate;

30% by weight of polyolefin consisting essentially of propylene units.
 Description Submit all comments and votes
 


BACKGROUND OF THE INVENTION

The present invention relates generally to a flexible, plastic composition and to the method for making and using such a plastic composition and containers thereof, wherein the plastic is capable of suppressing the hemolysis of red blood cells stored in containers made of the plastic composition.

Currently, the most widely used material for blood and blood component containers is polyvinyl chloride (PVC), with a sufficient amount of plasticizer added to soften the otherwise brittle 15 PVC. Plasticizers from the group of phthalate esters, and, in particular, di-2-ethylhexylphthalate (DEHP), have often been used in combination with the PVC resins. Although the use of DEHP plasticizer with plastic blood bags has generally worked satisfactorily, it is not without certain drawbacks.

As mentioned above, the rigid nature of PVC requires that it be softened with a plasticizer. However, it has been found that a small amount of plasticizer will leach into red blood cells stored within plasticized bags. Although no adverse physiological effects have been detected in patients receiving blood from DEHP plasticized containers, it is nonetheless desirable to minimize exposure of the patient to compounds not normally found in the body such as DEHP.

On the other hand, it is known in the prior art that the presence of DEHP has a beneficial effect on red blood cells stored within containers plasticized with DEHP. Specifically, red blood cells stored within containers plasticized with DEHP and perhaps other plasticizers such as triethylhexyltrimellitate (TEHTM) exhibit a much lower level of hemolysis than red blood cells stored in plasticizer-free containers, (see U.S. Pat. No. 4,507,387, col. 3, lines 6-28. ).

These known effects of DEHP have been utilized in the manufacture of multiple bag systems currently employed in blood storage and processing. Multi-bag systems usually include two or more bags wherein, through centrifuging and separation, each bag ultimately contains a different blood component, for example, red blood cells, blood platelets, and plasma. Since hemolysis is a measure of the destruction of red blood cells, it has been recognized that the red blood cell container may include a plasticizer to reduce hemolysis, while at the same time, the bags containing the other blood components, such as plasma or platelets, ought to be plasticizer free to reduce unnecessary exposure to DEHP. While such multi-bag systems have definite advantages, the need for containers made of different materials requires heightened quality control efforts and results in more expensive manufacturing costs.

As a result, the prior art discloses several efforts to develop plastic materials or bag constructions suitable for storing blood (and the various blood components) and exhibiting the antihemolytic effect of DEHP-plasticized polyvinyl chloride. See, e.g., U.S. Pat. No. 4,300,599.

One such effort described in U.S. Pat. No. 4,301,800 is to combine a plasticizer-free outer bag with a plasticized insert. Other prior art includes U.S. Pat. No. 4,507,387 which describes a combination of plasticizers, one of which, DEHP, leaches and the other of which did not leach.

Additionally, U.S. Pat. No. 4,140,162 describes a plasticizer-free polyolefin, which is said to be a suitable, flexible, autoclavable, chlorine-free material with excellent gas (O.sub.2 and CO.sub.2) permeability characteristics for storing blood and the various blood components, although in the absence of plasticizer, hemolysis of the red blood cells remains relatively higher than preferred.

The prior art has also described further plasticizers said to be compatible with PVC used in blood transfer and storage bags. U.S. Pat. Nos. 4,710,532 and 4,711,922, for example, suggest that citrate esters used as plasticizers for PVC are more easily metabolized by the body than DEHP.

Despite these efforts, the prior art has not been able to provide a flexible, c