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Claims  |
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What is claimed is:
1. A length measuring apparatus for measuring a distance up to an object to
be measured, comprising:
first light projection means for projecting a light beam having a first
frequency onto the object to be measured;
first phase detection means for detecting a phase of a light beam incident
upon a predetermined position from said first light projection means via
the object to be measured;
second light projection means for projecting a light beam having a second
frequency different from the first frequency onto the object to be
measured;
second phase detection means for detecting a phase of a light beam incident
upon a predetermined position from said second light projection means via
the object to be measured;
a distance up to the object to be measured being detected at least
according to results of detection by said first phase detection means and
second phase detection means;
third light projection means for projecting a light beam having a third
frequency onto the object to be measured; and
third phase detection means for detecting a phase of a light beam incident
upon a predetermined position from said third light projection means via
the object, a relative amount of displacememt of the object from the
position of which the distance up to the object is detected according to
the results of the detection by said first and second phase detection
means being detected according to a result of detection by said third
phase detection means;
the light beam whose phase is detected by said third phase detection means
and the light beam whose phase is detected by said first phase detection
means having an indentical optical path.
2. A length measuring apparatus according to claim 1, wherein said first
light projection means and said third light projection means include a
common light source, and wherein said first phase detection means and
third phase detection means include a common photodetector for detecting a
light beam emitted from the common light source.
3. A length measuring apparatus according to claim 2, wherein a result of
detection by the common photodetector for detecting the light beam emitted
from the common light source is used for detecting a relative distance up
to the object, and is then used for detecting a relative displacement from
said detected position of the object.
4. A length measuring apparatus according to claim 2, wherein said second
light projecting means comprises a light source, said light source being
common with said common light source of said first and third light
projecting means and further comprising means for changing a frequency of
the light emitted from said common light source.
5. A length measuring apparatus according to claim 4, wherein said
frequency changing means performs frequency modulation so that the
frequency of the light beam changes between a first frequency and a second
frequency with a predetermined frequency.
6. A length measuring apparatus according to claim 5, wherein said first
phase detection means and second phase detection means includes the common
photodetector for detecting the light beam emitted from said common light
source, phase change detection means for detecting a phase change in an
output signal from photodetector, and a lock-in amplifier for detecting a
width of variation of an output signal from said phase change detection
means, wherein a relative distance up to the object to be measured is
detected by the width of variations of the signal detected by said lock-in
amplifier.
7. A length measuring apparatus according to claim 4, wherein said common
light source is a semiconductor laser, and wherein said frequency changing
means changes the frequency of the light beam at least to said first
frequency and said second frequency by changing an injection current for
said semiconductor laser.
8. A length measuring apparatus according to claim 6, wherein said
frequency changing means changes the injection current for said
semiconductor laser until said semiconductor laser causes mode hop.
9. A length measuring apparatus according to claim 4, further comprising
fixing means for maintaining the frequency of the light beam emitted from
said common light source constant, and a switch for the switching between
said fixing means and frequency changing means.
10. A length measuring apparatus according to claim 3, wherein at least one
of said first light projecting means and second light porjecting means
further includes means for changing the frequency of the emitted light
beam therefrom.
11. A length measuring apparatus according to claim 10, wherein said
frequency changing means performs frequency modulation so that the
frequency of the light beam emitted from at least one of said first and
second light projecting means changes between a fourth frequency and a
fifth frequency different from said first frequency of said first light
projecting means and said second frequency of said second light projecting
means by a predetermined frequency.
12. A length measuring apparatus according to claim 11, further comprising
change detecting means for detecting a change of the phase of the light
beam emitted from at least one of said first and second light projecting
means subjected to frequency modulation by said frequency changing means,
and wherein a relative distance up to the object to be measured is
detected at least by results of detection by said phase change detecting
means, said first phase detection means and said second phase detection
means.
13. A length measuring apparatus according to claim 11, wherein said
frequency changing means further includes means for changing a depth of
said frequency modulation.
14. A length measuring apparatus according to claim 3, further comprising
means for detecting a change in a wavelength of the light beam emitted
from said second light projecting means, and means for controlling the
wavelength of the light beam emitted from said second light projecting
means according to a result of detection by said wavelength change
detection means.
15. A length measuring apparatus according to claim 1, further comprising
means for detecting the relative distance up to the object to be measured
with high accuracy including fourth light projecting means for projecting
a light beam having a fourth frequency onto the object to be measured,
fourth phase detecting means for detecting a phase of a light beam
incident upon a fourth predetermined position from said fourth light
projecting means via the object to be measured, fifth light projecting
means for projecting a light beam having a fifth frequency different from
the fourth frequency onto the object to be measured, and fifth phase
detection means for detecting a phase of a light beam incident upon a
fifth predetermined position from said fifth light projecting means via
the object to be measured, and wherein, after a relative distance up to
the object to be measured has been detected according to results of
detection by said first phase detection means and second phase detection
means, the relative distance up to the object to be measured can be
detected with high accuracy by results of detection by said fourth phase
detection means and fifth phase detection means.
16. A length measuring apparatus according to claim 15, wherein said first
through fifth light projecting means include a common light source.
17. A length measuring apparatus for measuring a length by making a light
beam passing an optical path for measurement including an object to be
measured and a light beam passing a reference optical path not including
the object to be measured interfere with each other, said apparatus
comprising:
first light beam guiding means for guiding a light beam having a first
frequency from a first light source and a light beam having a second
frequency slightly different from said first frequency to said optical
path for measurement and said reference optical path, respectively;
second light beam guiding means for guiding a light beam having a third
frequency different from said first frequency and a light beam having a
fourth frequency slightly different from said third frequency to said
optical path for measurement and said reference optical path;
first photosensing means for sensing the light beams having said first and
second frequencies guided by said first light beam guiding means and
passing said respective optical paths;
second photosensing meas for sensing the light beams having said third and
fourth frequencies guided by said second light beam guiding means and
passing said respective optical paths;
first arithmetic means for calculating a relative amount of change of
object to be measured according to a phase difference obtained from at
least one of outputs from said first and second photosensing means; and
second arithmetic means for calculating an absolute position of the object
to be measured according to respective phase differences obtained from
respective outputs from said first and second photosensing means;
optical paths for measurement, along which the light beams having said
first and third frequencies go toward the object to be measured, being
identical,
wherein said first arithmetic means calculates a relative amount of
displacement of the object from the position of which the absolute
position of the object is calculated by said second arithmetic means.
18. A length measuring apparatus for measuring an absolute distance and a
relative displacement of an object to be measured comprising:
light emitting means for emitting a displacement measurement light beam and
distance measurement light beams each having a different frequency with
each other and reference light beams for each of said light beams;
first means for guiding said distance measurement light beams to the object
and for calculating an absolute distance up to the object according to a
light output when each of said distance measurement light beams interferes
with the reference light beam for each of said distance measurement light
beams, and
second means for guiding said displacement measurement light beam to the
object, and for calculating a relative displacement of the object
according to a light output when said displacement measurement light beam
interferes with the reference light beam for said displacement measurement
light beam, said second means calculating a relative displacement of the
object from the position of which said first means calculates the absolute
distance up to the object.
wherein said optical path for the displacement measurement light beam and
an optical path for at least one of said distance measurement light beams
being identical.
19. A length measuring apparatus for measuring an absolute distance and a
relative displacement of an object to be measured comprising:
light emitting means for emitting a displacement measurement light beam and
distance measurement light beams each having a different frequency with
each other and reference light beams for each of said light beams;
first means for guiding said distance measurement light beams to the object
and for calculating an absolute distance up to the object according to a
light output when each of said distance measurement light beams interferes
with the reference light beam for each of said distance measurement light
beams, and
second means for guiding said displacement measurement light beam to the
object, and for calculating a relative displacement of the object
according to a light output when said displacement measurement light beam
interferes with the reference light beam for said displacement measurement
light beam, said second means calculating a relative displacement of the
object from the position of which said first means calculates the absolute
distance up to the object. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a length measuring apparatus for detecting a
distance up to an object to be measured and a displacement of the object,
and more particularly, to a length measuring apparatus for accurately
measuring a displacement and a position of the object utilizing coherent
light, such as laser light or the like. The apparatus is suitably used,
for example, for the control of a stage of an exposing apparatus for
semiconductor devices.
2. Description of the Prior Art
Heretofore, as a length measuring apparatus for the control of a stage of
an exposing apparatus for semiconductor devices, a so-called
two-wavelength-laser interferometer has been known which measures a
distance of movement by utilizing a Doppler shift in optical frequency
caused by the movement of a mirror mounted on the stage. This approach is
termed a first conventional example.
FIG. 1 shows a diagram of the configuration of such an apparatus for
explaining the principle of measurement in the first conventional example.
In FIG. 1, there are shown a two-frequency Zeeman laser oscillator 1,
serving as a light source, a beam splitter 2, an interferometer unit 3
consisting of a polarizing beam splitter and a corner cube, a .lambda./4
plate 4, a plane reflecting mirror 5, polarizers 6a and 6b, photodetectors
7a and 7b, pulse converters 8a and 8b for converting sinusoidal signals
into pulse trains, an up/down counter 9 for performing
addition/subtraction of pulses, and a stage 10.
In the above-described configuration, two light beams P and Q emitted from
the two-frequency Zeeman laser oscillator 1 are electromagnetic waves
having frequencies of f.sub.1 and f.sub.2, respectively, and are linearly
polarized light beams orthogonal to each other. Each of the light beams P
and Q is divided into two beams by the beam splitter 2. Deflected light
beams interfere with each other by the function of the polarizer 6a, and
the resultant light beam is detected as a beat signal having a frequency
f.sub.1 -f.sub.2 by the photodetector 7a. This signal is made a reference
signal.
The straight-going beams enter the interferometer unit 3, and are divided
into light beams P and Q by the function of the polarizing beam splitter.
The light beam Q exits after passing through only the interior of the
interferometer unit 3, and the light beam P exits after being reflected
twice by the plane reflecting mirror 5 mounted on the stage 10. The light
beams P and Q interfere with each other by the function of the polarizer
6b, and the resultant light beam is also detected as a beat signal having
a frequency f.sub.1 -f.sub.2 by the photodetector 7b. The beat signals
detected by the photodetectors 7a and 7b are converted into pulse trains
by the pulse converters 8a and 8b, respectively, and the difference
between the numbers of the pulses is counted by the up/down counter 9.
In this state, if the stage 10 moves at a speed v in the direction of the
optical axis, the light beam P reflected by the mirror 5 on the stage 10
is subjected to a Doppler shift per one reflection of
.DELTA.f=2v/C.multidot.f.sub.1 ( 1),
where C is the velocity of light. Since the light beam P is reflected twice
in the configuration in FIG. 1, the light beam P subjected to a Doppler
shift of 2.DELTA.f is incident upon the photodetector 7b. Hence, the
frequency of the signal detected by the photodetector 7b changes to
f.sub.1 -f.sub.2 .+-.2.DELTA.f. To the contrary, the signal detected by
the photodetector 7a remains to be f.sub.1 -f.sub.2. As a result, the
output from the up/down counter 9 becomes .+-.2.DELTA.f. The amount of
movement of the stage 10 is obtained by multiplying this output value by
the wavelength of the light beam P. Thus, in the conventional apparatus,
the amount of displacement of the stage is incrementally obtained.
On the other hand, as disclosed in Japanese Patent Public Disclosure
(Kokai) Nos. 62-135703 (1987) and 62-204103 (1987), a method has also been
devised in which absolute position and displacement are measured using
light sources having different wavelengths. This method is termed a second
conventional example. In this method, a phase difference .phi..sub.1 in
interference fringes obtained by a wavelength .lambda..sub.1 has the
following relationship:
l=(2.pi.N+.phi..sub.1).lambda..sub.1 /2.pi. (2),
where l is the optical path difference of an interferometer, and N is a
natural number. Hence, a range that an unknown natural number N may have
is gradually restricted by measuring phase differences .phi..sub.2,
.phi..sub.3 ---for various wavelegths .lambda..sub.2, .lambda..sub.3 ---,
and an absolute position l is obtained by finally uniquely determining the
natural number N.
However, the first conventional example has a disadvantage in that, since
the distance of movement is measured by obtaining the integral of the
difference between the reference pulses and measurement, it becomes
impossible to perform measurement if the laser light is shut off even for
a moment. The example also has a disadvantage in that, since only the
amount of displacement from a point which has been reset can be measured,
it is necessary to separately provide an origin sensor for, for example,
the control of a stage, and hence the system of the stage becomes
complicated.
On the other hand, although an absolute measurement can be performed in the
second conventional example, and hence the disadvantages in the first
conventional example are eliminated, the second conventional example has a
problem in that it is difficult to perform real-time monitoring of the
position of a stage moving at high speed, since a complicated method of
measurement is needed.
SUMMARY OF THE INVENTION
The present invention has been made in consideration of the problems in the
prior art as described above.
It is an object of the present invention to provide a length measuring
apparatus which has a simple configuration, and does not need an origin
sensor or the like, and in which measurement can immediately be resumed
even if a laser light beam is cut off due to an unexpected accident or the
like, and real-time monitoring of the position of an object moving at high
speed can easily be performed.
It is another object of the present invention to provide a length measuring
apparatus which performs absolute measurement and incremental measurement
as described above, and in which an error due to variable factors (for
example, partial difference in displacement due to a tilt of a mirror on a
stage) does not significantly occur between measured values of the two
types of measurement.
These and other objects and features of the present invention will become
more apparent from the following detailed description of the preferred
embodiments of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a diagram showing the configuration of a semiconductor-laser
length measuring apparatus according to a conventional example;
FIG. 2 is a diagram showing the configuration of an absolute position
measuring unit of a semiconductor-laser length measuring apparatus
according to a first embodiment of the present invention;
FIG. 3 is a diagram showing the configuration of the semiconductor-laser
length measuring apparatus including an incremental measuring unit
according to the first embodiment of the present invention;
FIG. 4 is a diagram showing the configuration of a semiconductor-laser
length measuring apparatus according to a second embodiment of the present
invention;
FIG. 5 is a diagram showing the configuration of a semiconductor-laser
length measuring apparatus according to a third embodiment of the present
invention;
FIG. 6 is a diagram showing the configuration of a semiconductor-laser
length measuring apparatus according to a fourth embodiment of the present
invention;
FIG. 7 is a diagram for explaining a characteristic of a semiconductor
laser; and
FIG. 8 is a diagram showing the configuration of a semiconductor-laser
length measuring apparatus according to a fifth embodiment of the present
invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Summary of the Embodiments
In order to achieve the above-described objects, a semiconductor-laser
length measuring apparatus according to an embodiment, to be described
later, includes first and second semiconductor lasers which oscillate in
wavelength regions different from each other, frequency modulation means
for modulating an oscillation frequency of the first semiconductor laser,
light beam dividing means for dividing first and second laser light beams
output from the first and second semiconductor lasers, respectively, into
third and fourth, and fifth and sixth light beams, respectively, phase
difference detection means for projecting the third and fifth laser light
beams onto and making them reflect from an object to be measured, and for
detecting a phase difference between the reflected light beam of the third
laser light beam and the fourth laser light beam, and a phase difference
between the reflected light beam of the fifth laser light beam and the
sixth laser light beam, and means for obtaining an optical path difference
between the divided laser beams according to the result of the detection.
Usually, the operation of the oscillation frequency modulation means is
switched on and off by selection means for selecting whether the first
laser light beam is modulated or maintained at a constant frequency.
At least one of the first and second semiconductor lasers includes
oscillation wavelength stabilizing means for maintaining an oscillation
wavelength constant.
The phase difference detection means includes, for example, a first AO
(acoustooptic) modulator for shifting frequencies of the third and fifth
laser light beams, and a second AO modulator for shifting frequencies of
the fourth and sixth laser light beams, and detects phase differences by
heterodyne detection using these modulators.
It is preferred that the oscillation frequency modulation means has a
variable frequency modulation width.
When incremental measurement is performed, there is provided means for
incrementally obtaining an optical path difference between divided laser
light beams, for example, according to a beat signal produced from
interference between the third laser light beam and the reflected light
beam of the fourth laser light beam, or from interference between the
fifth laser light beam and the reflected light beam of the sixth laser
light beam, and a difference between an oscillation frequency for driving
the first AO modulator and that for driving the second AO modulator. The
apparatus switches to the incremental measurement after measuring an
absolute optical path difference.
The phase difference detection means usually further includes a wavelength
selection mirror for separating the third laser light beam and the
reflected light beam of the fourth laser light beam, and the fifth laser
light beam and the reflected light beam of the sixth laser light beam.
In another aspect, only one semiconductor laser is used. In this case, an
apparatus includes a semiconductor laser, frequency modulation means for
modulating an injection current for the semiconductor laser within a range
in which an oscillation wavelength continuously changes frequency changing
means for modulating the injection current for the semiconductor laser
within a range in which the oscillation wavelength discontinuously
changes, fixing means for controlling the injection current for the
semiconductor laser so as to maintain the oscillation wavelength constant,
means for selecting by switching the frequency modulation means, frequency
changing means or fixing means, light beam dividing means for dividing a
laser light beam output from the semiconductor laser into two light beams,
phase difference detection means for projecting one of the divided laser
light beams onto and making it reflect from an object to be measured, and
for detecting a phase difference between the reflected light beam and
another divided laser light beam, and means for obtaining an optical path
difference between the divided laser light beams according to the result
of the detection.
The light beam dividing means divides, for example, the laser light beam
into a P-polarized light beam and an S-polarized light beam. The phase
difference detection means includes AO modulators for providing frequency
shifts different from each other for the P-polarized light beam and
S-polarized light beam. Making the difference between these frequency
shifts a reference signal, and making a beat signal produced by
interference between the P-polarized light beam and the S-polarized light
beam, one of which is a reflected light beam from the object to be
measured, a measured signal, the light beam dividing means detects the
phase difference between the reference signal and the measured signal.
There is also provided means for converting the reference signal and
measured signal into pulse signals, and for counting the difference
between the numbers of pulses of the respective signals. When the fixing
means is selected by the selection means, incremental measurement of an
optical path difference is performed by this means.
In the above-described configuration, a first and a second laser light
beams are divided into third and fourth laser beams, and fifth and sixth
laser light beams, respectively. After the third and fifth laser light
beams have been reflected by the object to be measured, phase differences
are detected between the third and fourth laser light beams, and the fifth
and sixth laser light beams, respectively. When the oscillation frequency
of the first laser light beam is modulated by the frequency modulation
means, such as an oscillator or the like, the width of variations in the
detected phase difference has a predetermined relationship with the
optical path difference between the third and fourth laser light beams.
Hence, the optical path difference between the third and fourth laser
light beams is obtained utilizing the relationship according to the
detected phase difference.
On the other hand, when the oscillation frequency of the first laser light
beam is not modulated by the frequency modulation means, and hence the
frequency is constant, each of the phase differences between the third and
fourth, and the fifth and sixth laser light beams has a predetermined
relationship with the corresponding optical path difference, which is
equal to each other. Hence, a more accurate absolute optical path
difference can be obtained utilizing the relationship from the respective
phase differences.
As for an incremental displacement, after the absolute optical path has
thus been obtained, the phase difference between the third and fourth, or
the fifth and sixth laser light beams is counted making the oscillation
frequency constant, and an optical path difference can accurately be
obtained from a predetermined relationship existing between the counted
value and the optical path difference.
In the other aspect, only one laser is used, but the frequency changing
means is instead provided. An optical path difference is thereby obtained
according to a principle identical to that in the case of performing
frequency modulation by the frequency modulation means. In this case,
however, the width of variations in frequency is large. Hence, more
accurate measurement can be performed in proportion to the larger width.
Thus, by combining two-wavelength interferometry using two coherent light
sources which oscillate light beams having different wavelengths with a
method of measuring an absolute distance by modulating an oscillation
frequency of one of two light sources, it becomes possible to perform
absolute measurement of a long distance only using two wavelengths without
changing an optical system. In the other aspect, by performing measurement
by arbitrary switching among the frequency modulation means, frequency
changing means and fixing means, it is possible to perform absolute
measurement of a position by a single semiconductor-laser light source.
The preferred embodiments of the present invention will now be explained
with reference to the drawings.
EMBODIMENT 1
FIG. 2 is a diagram showing the configuration of an absolute position
measuring unit according to a first embodiment of the present invention.
In FIG. 2, a semiconductor laser 11a oscillates a coherent light beam
having a wavelength .lambda..sub.1 (frequency f.sub.1). A semiconductor
laser 11b oscillates a coherent light beam having a wavelength
.lambda..sub.2 (frequency f.sub.2). There are shown a beam splitter 2, a
light absorber 101, a beam splitter 31, a 45.degree. mirror 102, and a
.lambda./2 plate 103. An AO modulator 104a is driven with a frequency
F.sub.1. An AO modulator 104b is driven with a frequency F.sub.2. There
are also shown a polarizing beam splitter 105, a .lambda./4 plate 106, a
corner cube 107, a .lambda./4 plate 108, a plane mirror 5 mounted on a
stage, and a stage 10. A wavelength selection mirror 109 reflects light
beams having wavelengths near .lambda..sub.1, and transmits light beams
having wavelengths near .lambda..sub.2. There are also shown polarizers 61
a and 61b, and photodetectors 71a and 71b. Current control circuits 151a
and 151b keep currents injected into the semiconductor lasers 11a and 11b
constant, respectively. Power supplies 152a and 152b supply the
semiconductor lasers 11a and 11b with electric power, respectively. A
mixer circuit 153 mixes AC current with DC current. An oscillator (with a
frequency f.sub.m) 154 performs AC modulation of the semiconductor laser
11a. A temperature controller 155 maintains the temperatures of the
semiconductor lasers 11a and 11b constant. A switch 156 selects whether or
not the semiconductor laser 11a is subjected to frequency modulation.
Oscillators 181a and 181b drive the AO modulators 104a and 104b,
respectively. A mixer 182 mixes signals having two different frequencies,
and outputs a signal having a frequency equal to the difference between
the two frequencies. Phase-voltage converters 183a and 183b compare output
signals from the photodetectors 71a and 71b with a reference signal from
the mixer 182, respectively, and convert the respective phase differences
into voltages. A differential amplifier 184 calculates the difference
between the two voltages.
In the above-described configuration, light beams emitted from the
semiconductor lasers 11a and 11b are incident upon the beam splitter 2 in
a linearly polarized state having an equal orientation, and exit separated
in two directions orthogonal to each other. Among these light beams, the
light beams going toward the light absorber 101 are absorbed and converted
into thermal energy. On the other hand, the light beams going toward the
right in FIG. 2, optical paths of which coincide with each other, are
incident upon the beam splitter 31, and are further separated into light
beams going toward the right and light beams going in a downward direction
in FIG. 2. The light beams going to the right are subjected to frequency
shifts by the AO modulator 104a to become light beams having frequencies
f.sub.1 +F.sub.1 and f.sub.2 +F.sub.1, and are incident upon the
polarizing beam splitter 105, pass the .lambda./4 plate 106, the corner
cube 107 and again the .lambda./4 plate 106, and return to the polarizing
beam splitter 105. At this time, since the polarization angle is rotated
by 90.degree., the light beams then exit in a downward direction in FIG.
2. On the other hand, the light beams going in a downward direction from
the beam splitter 31 are deflected by the 45.degree. mirror 102, and are
then subjected to frequency shifts by the AO modulator 104 b to become
light beams having frequencies f.sub.1 +F.sub.2 and f.sub.2 +F.sub.2. The
polarization angles of the light beams are then rotated by 90.degree. by
the .lambda./2 plate 103. The light beams are then incident upon the
polarizing beam splitter 105 in these states, pass the .lambda./4 plate
108, and are reflected by the plane mirror 5. The polarization angle of
the reflected light beams are rotated by 90.degree. after passing again
the .lambda./4 plate 108. The light beams then return to and are reflected
by the polarizing beam splitter 105, and exit in a downward direction in
FIG. 2.
Among the four light beams having frequencies f.sub.1 +F.sub.1, f.sub.2
+F.sub.1, f.sub.1 +F.sub.2 and f.sub.2 +F.sub.2 exited from the polarizing
beam splitter 105, the light beams having frequencies f.sub.1 +F.sub.1 and
f.sub.1 +F.sub.2 are reflected by the function of the wavelength selection
mirror 109, then interfere with each other by the function of the
polarizer 61a, and a beat signal F.sub.1 -F.sub.2 between the two light
beams is detected by the photodetector 71a. The light beams having
frequencies f.sub.2 +F.sub.1 and f.sub.2 +F.sub.2 are transmitted by the
wavelength selection mirror 109, interfere with each other by the function
of the polarizer 61b, and a beat signal having a frequency F.sub.1
-F.sub.2 between the two light beams is detected by the photodetector 71b.
Phase differences between the beat signals having the frequency F.sub.1
-F.sub.2 detected by the photodetector 71a and 71b and an output signal
having a frequency F.sub.1 -F.sub.2 obtained by mixing signals having
frequencies F.sub.1 and F.sub.2 from the oscillators 181a and 181b for
driving the AO modulators in the mixer 182 are detected by the
phase-voltage converters 183a and 183b, respectively. Signals having phase
differences .phi..sub.1 and .phi..sub.2 output from the phase-voltage
converters 183a and 183b, respectively, are input to the differential
amplifier 184, from which a signal having a phase difference
.DELTA..phi.=.phi..sub.2 -.phi..sub.1 is output. At this time, one of the
signals having the phase differences .phi..sub.1 and .phi..sub.2 input to
the differential amplifier 184 is extracted as a separate output.
Oscillation frequencies of the semiconductor lasers 11a and 11b, serving as
light sources, must be stabilized in order to maintain accuracy in
measurement. Hence, temperature variations of the semiconductor lasers 11a
and 11b are maintained at about 0.001.degree. C. by the precise
temperature controller 155. At the same time, injection currents are
maintained constant by the current control circuits 151a and 151b for
keeping the currents constant even if there exist variations in the power
supplies 152a and 152b.
A current can be injected into either one of the semiconductor lasers 11a
and 11b (for example, 11a) while being modulated by the function of the
oscillator 154 having an oscillation frequency F.sub.M and the mixer 153.
Since there exists a proportional relationship between the oscillation
frequency of a semiconductor laser and injection current within a certain
range (about 0.05 nm in the oscillation wavelength), the system is
configured so that the semiconductor laser can be subjected to frequency
modulation. Whether or not frequency modulation is provided is switched
with high speed by switching on or off the selection switch 156.
Next, an explanation will be provided of a method for highly accurately
measuring an absolute distance over a wide range of measurement in the
above-described configuration.
First, if the frequency modulation selection switch 156 is switched on in
order to measure an absolute position in an arbitrary position, the
injection current into the semiconductor laser 11a changes with a
frequency f.sub.m, and the semiconductor laser 11a oscillates an FM
modulation signal having an oscillation frequency variation width
.+-..DELTA.f.sub.1 in accordance with the change. The oscillated light
beam passes the beam splitter 2 and the beam splitter 31. One of the
divided light beams incident upon the AO modulator 104a is subjected to a
shift of frequency F.sub.1 in its frequency to become a reference light
beam. Another light beam incident upon the AO modulator 104b is subjected
to a shift of frequency F.sub.2 in its frequency to become a measured
light beam. A beat frequency F.sub.1 -F.sub.2 produced by interference
between the reference light beam and the measured light beam is detected
by the photodetector 71a, and a phase difference .phi..sub.1 from a
reference signal is output.
In this case, since the oscillation frequency is modulated with the width
of .+-..DELTA.f.sub.1 (the modulation width of the wavelength is
.DELTA..lambda..sub.1), the phase difference signal .phi..sub.1 varies
with the frequency f.sub.m of the oscillator 154. The variation width
.DELTA..phi..sub.1 has a direct relationship with the optical path l of
the interferometer. That is:
2.pi.l=(2n.sub.1 .pi.+.phi.') (.lambda..sub.1 -.DELTA..lambda..sub.1 /2)(3)
2.pi.l=(2n.sub.2 .pi.+.phi.") (.lambda..sub.1 +.DELTA..lambda..sub.1
/2)(4).
After multiplying expression (3) by (.lambda..sub.1 +.DELTA..lambda..sub.1
/2) and expression (4) by (.lambda..sub.1 -.DELTA..lambda..sub.1 /2), the
difference between the two expressions results in:
2.pi.l={2.pi.(n.sub.1 -n.sub.2)+.DELTA..phi..sub.1
}.multidot..lambda..sub.eq1 (5),
where .DELTA..phi..sub.1 =.phi.'-.phi.",
.phi.': a phase corresponding to a length of non-integer multiple of the
wavelength in the length 2.pi.l when the wavelength is .lambda..sub.1
-.DELTA..lambda..sub.1 /2,
.phi.": a phase corresponding to a length of non-integer multiple of the
wavelength in the length 2.pi.l when the wavelength is .lambda..sub.1
+.DELTA..lambda..sub.1 /2,
.lambda..sub.eq1 =.lambda..sub.1.sup.2 /.DELTA..lambda..sub.1,
n.sub.1, n.sub.2 : natural numbers. Accordingly, as described above, since
the width within which the oscillation wavelength of the semiconductor
laser varies while keeping a proportional relationship is about 0.05 nm or
less, if it is arranged that .lambda..sub.1 =680 nm, and
.DELTA..lambda..sub.1 =0.02 nm, we obtain
.lambda..sub.eq1 =.lambda..sub.1.sup.2 /.DELTA..lambda..sub.1 =23.0 nm. If
the range of measurement is within this range, that is, if it is set so
that the maximum variation width of the value l to be measured is 23.0 mm
or less, n.sub.1 -n.sub.2 is uniquely determined, since there is always
only one (n.sub.1 -n.sub.2) corresponding to the measured value
.DELTA..phi..sub.1 within this range. After all, the optical path
difference l is calculated from expression (5) by measuring
.DELTA..phi..sub.1.
However, accuracy in measurement in this case is only about 10-20 .mu.m.
The accuracy can be increased by the following approach. The frequency
modulation selection switch 156 is switched off at high speed. Using the
wavelength .lambda..sub.1 oscillated by the semiconductor laser 11a and
the wavelength .lambda..sub.2 oscillated by the semiconductor laser 11b,
phase differences are independently measured in the manner described
above, and the difference .DELTA..phi. between them is output. The output
.DELTA..phi. also has a direct relationship with the optical path
difference l of the interferometer. That is,
2.pi.l=(2m.sub.1 .pi.+.phi..sub.1).multidot..lambda..sub.1 (6)
2.pi.l=(2m.sub.2 .pi.+.phi..sub.2).multidot..lambda..sub.2 (7).
After multiplying expression (6) by .lambda..sub.2 and expression (7) by
.lambda..sub.2, the difference between the two expressions results in:
2.pi.l={2(m.sub.1 -m.sub.2).pi.+.DELTA..phi..sub.1
}.multidot..lambda..sub.eq2 (8),
where .DELTA..phi.=.phi..sub.1 -.phi..sub.2,
.lambda..sub.eq2 =.lambda..sub.1 .multidot..lambda..sub.2
/.vertline..lambda..sub.1 -.lambda..sub.2 .vertline.,
m.sub.1, m.sub.2 : natural numbers. Accordingly, if light beams having
.lambda..sub.1 =680 nm and .lambda..sub.2 =675 nm are used, we obtain
.lambda..sub.eq2 =.lambda..sub.1 .multidot..lambda..sub.2 /(.lambda..sub.1
-.lambda..sub.2)=91.8 .mu.m, and m.sub.1 -m.sub.2 is uniquely determined
within this range. Since the optical path difference l has already been
measured with the accuracy in measurement of 10-20 .mu.m in the
above-described measurement by frequency modulation, there is always only
one (m.sub.1 -m.sub.2) corresponding to this coarse measured value of l
and the measured value .DELTA..phi.. Hence, m.sub.1 -m.sub.2 is uniquely
determined. Accordingly, the value of l is obtained by measuring
.DELTA..phi. and substituting the value .DELTA..phi. in expression (8).
Accuracy in measurement in this case becomes about 0.1 .mu.m.
Furthermore, if the phase difference data .phi..sub.1 of the semiconductor
laser 11a is used in this state, the optical path difference l can be
obtained from expression (6). Since the above-described accuracy in
measurement is 0.1 .mu.m for .lambda..sub.1 =680 nm (=0.68 .mu.m), there
is always only one m.sub.1 corresponding to the measured value of l in
this accuracy and the measured value .phi..sub.1. Hence, m.sub.1 can also
be uniquely determined, and it becomes possible to measure the optical
path difference l with an accuracy of about 1 nm.
FIG. 3 is a diagram showing the configuration of the apparatus including an
incremental measuring unit and the like according to the first embodiment
of the present invention.
In FIG. 3, high-speed pulse converters 82a and 82b convert sinusoidal waves
into pulse trains. An up/down counter 92 performs addition/subtraction of
the number of input pulses. There is also shown a lock-in amplifier 183c.
Other like components as those shown in FIG. 2 are indicated by like
numerals.
A beat signal obtained from a light beam having a frequency f.sub.1
+F.sub.1 and a light beam having a frequency f.sub.1 +F.sub.2 is converted
into a pulse train by the pulse converter 82a. A signal having a
difference frequency between the modulation components F.sub.1 and F.sub.2
by the AO modulators is converted into a pulse train by the pulse
converter 82b. The two pulse-train signals are input to the up/down
counter 92, which counts the difference between the numbers of pulses.
Thus, according to the same principle as that in the above-described
conventional example, the amount of movement of the stage 10 | | |