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Apparatus and method for automatically focusing an interference microscope    
United States Patent5122648   
Link to this pagehttp://www.wikipatents.com/5122648.html
Inventor(s)Cohen; Donald K. (Tucson, AZ); Ayres; James D. (Tucson, AZ); Cochran; Eugene R. (Tucson, AZ)
AbstractAutomatic focusing of an interference microscope is accomplished by directly sensing an interference pattern produced by a white light source with an auxiliary point detector. A beamsplitter intercepts part of the interference beam and directs it to the point detector. A narrow band filter filters light passing through the beam splitter on its way to a main detector array. An objective of the interference microscope is rapidly moved to an initial position between a sample surface and a fringe window by operating a position sensor to sense when the objective is a predetermined safe distance from the sample surface and turning off a motor moving the objective. The objective then moves rapidly from the initial position until the presence of fringes is detected by the point detector. Momentum of the microscope causes the objective to overshoot beyond a fringe window. The microscope objective then is moved more slowly through the interference window until fringes again are detected; the lower speed results in substantially reduced overshoot. Intensity measurements from the detector are sensed and stored as the objective moves through the width of the fringe window. The microscope objective then is yet more slowly moved through the fringe window while sensing the intensities produced by the point detector until the objective reaches a point at which the intensity is equal to a preselected percentage of the maximum stored intensity.



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Drawing from US Patent 5122648
Apparatus and method for automatically focusing an interference

     microscope - US Patent 5122648 Drawing
Apparatus and method for automatically focusing an interference microscope
Inventor     Cohen; Donald K. (Tucson, AZ); Ayres; James D. (Tucson, AZ); Cochran; Eugene R. (Tucson, AZ)
Owner/Assignee     Wyko Corporation (Tucson, AZ)
Patent assignment
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Publication Date     June 16, 1992
Application Number     07/531,884
PAIR File History     Application Data   Transaction History
Image File Wrapper   Patent Term   Fees
Litigation
Filing Date     June 1, 1990
US Classification     250/201.3 250/201.2 250/550 356/497 356/511 359/371
Int'l Classification     H01J 040/00
Examiner     Nelms; David C.
Assistant Examiner     Davenport; T.
Attorney/Law Firm     Cahill, Sutton & Thomas
Address
Parent Case     CROSS REFERENCE TO RELATED APPLICATION This application is a continuation-in-part of commonly assigned co-pending application "APPARATUS AND METHOD FOR AUTOMATICALLY FOCUSING AN INTERFERENCE MICROSCOPE", Ser. No. 07/333,182, filed Apr. 4, 1989, now U.S. Pat. No. 4,931,630 issued Jun. 5, 1990, and incorporated herein by reference.
Priority Data    
USPTO Field of Search     250/201.2 250/201.3 250/550 350/509 350/510 356/359 356/357 356/358
Patent Tags     automatically focusing interference microscope
   
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4931630
Cohen
250/201.3
Jun,1990

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4687913
Chaban
250/201.3
Aug,1987

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4661692
Kawasaki
250/201.2
Apr,1987

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4636078
Podvin
356/450
Jan,1987

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4620089
Schlichting
250/201.4
Oct,1986

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4609814
Nobuaki
250/201.4
Sep,1986

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4600832
Grund
250/201.7
Jul,1986

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4584484
Hutchin
250/550
Apr,1986

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4577095
Watanabe
250/201.2
Mar,1986

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Nohda
250/201.4
May,1984

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4385839
Westell
356/400
May,1983

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4333007
Langlais
250/201.8
Jun,1982

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4207461
Wilwerding
250/201.8
Jun,1980

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Ludman
356/496
Nov,1977

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3798449
Reinheimer
250/201.3
Mar,1974

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What is claimed is:

1. A method of automatically focusing an optical instrument onto a sample surface, comprising the steps of:

(a) moving an objective of the optical instrument to a position between the sample surface and a fringe window at a first speed by operating a position sensor to sense when the objective is a predetermined safe distance from the sample surface and turning off a motor moving the objective in response to such sensing;

(b) moving the objective away from the sample surface at a second speed;

(c) illuminating the sample surface with broad bank light through an interferometer in the optical instrument, splitting off a part of a resulting interference beam, and sensing intensities of the split off part of the interference beam by means of a first detector;

(d) stopping movement of the objective in response to sensing of a change in a variable which is a function of sensed intensities, the change indicating presence of fringes in the interference beam;

(e) moving the objective in the fringe window at a third speed, sensing a change in the variable, and recording values of the variable being produced in response to the first detector, and determining and storing a maximum value of the variable;

(f) moving the objective in the fringe window at a fourth speed, sensing intensities of signals being produced by the first detector, and comparing corresponding values of the variable to the stored maximum value;

(g) stopping the objective in response to the comparing when a value of the variable being produced by the first detector is equal to a preselected percentage of the maximum value.

2. The method of claim 1 including operating a capacitive probe to sense the position of the sample surface.

3. The method of claim 1 including operating an inductive probe to sense the position of the objective relative to the sample surface.

4. The method of claim 1 including producing a light beam incident at a selected angle to the sample surface, and detecting the presence of a resulting beam reflected from the sample surface by means of a detector when the objective is the selected distance from the sample surface, and turning off the motor in response to the detecting of the reflected beam.

5. An apparatus for automatically focusing an optical instrument onto a sample surface, comprising in combination:

(a) an objective of the optical instrument;

(b) means for moving the objective to a position between the sample surface and a fringe window at a first speed, wherein the moving means includes means for moving the objective of the optical instrument to the position between the sample surface and the fringe window by operating a position sensor to sense when the objective is a predetermined safe distance from the sample surface and means for turning off a motor moving the objective in response to such sensing when the objective is the predetermined safe distance from the sample surface;

(c) means for moving the objective away from the sample surface at a second speed;

(d) means for illuminating the sample surface with broad band light through an interferometer in the optical instrument, splitting off a part of a resulting interference beam;

(e) a first detector;

(f) means for sensing intensities of the split off part of the interference beam by means of the first detector;

(g) means for stopping movement of the objective in response to sensing of a change in a variable which is a function of sensed intensities, the change indicating presence of fringes in the interference beam;

(h) means for moving the objective in a fringe window at a third speed and sensing a resulting change in the variable;

(i) means for recording values of the variable being produced in response to the first detector;

(j) means for determining and storing a maximum value of the variable;

(k) means for moving the objective in the fringe window at a fourth speed and sensing intensities of signals being produced by the first detector;

(l) means for comparing corresponding values of the variable to the stored maximum value; and

(m) means for stopping the objective in response to the comparing when a value of the variable being produced by the first detector is equal to a preselected percentage of the maximum value.

6. The apparatus of claim 5 including a capacitive probe positioned to sense the position of the sample surface.

7. The apparatus of claim 5 including an inductive probe positioned to sense the position of the objective relative to the sample surface.

8. The apparatus of claim 5 including means for producing a light beam incident at a selected angle to the sample surface, and detecting the presence of a resulting beam reflected from the sample surface by means of a detector when the objective is the selected distance from the sample surface, and means for turning off the motor in response to the detecting of the reflected beam.

9. A method of automatically focusing an optical instrument onto a sample surface, comprising the steps of:

(a) moving an objective of the optical instrument to a position between the sample surface and a fringe window at a first speed;

(b) moving the objective away from the sample surface at a second speed;

(c) illuminating the sample surface with broad band light through an interferometer in the optical instrument, splitting off a part of a resulting interference beam, and sensing intensities of the split off part of the interference beam by means of a first detector;

(d) stopping movement of the objective in response to sensing of a change in a variable which is a function of sensed intensities, the change indicating presence of fringes in the interference beam;

(e) moving the objective in the fringe window at a third speed, sensing a change in the variable, and recording values of the variable being produced in response to the first detector, and determining and storing a maximum value of the variable;

(f) moving the objective in the fringe window at a fourth speed, sensing intensities of signals being produced by the first detector, and comparing corresponding values of the variable to the stored maximum value;

(g) stopping the objective in response to the comparing when a value of the variable being produced by the first detector is equal to a preselected percentage of the maximum value.

10. An apparatus for automatically focusing an optical instrument onto a sample surface, comprising in combination:

(a) an objective of the optical instrument;

(b) means for moving the objective to a position between the sample surface and a fringe window at a first speed;

(c) means for moving the objective away from the sample surface at a second speed;

(d) means for illuminating the sample surface with broad band light through an interferometer in the optical instrument, splitting off a part of a resulting interference beam;

(e) a first detector;

(f) means for sensing intensities of the split off part of the interference beam by means of the first detector;

(g) means for stopping movement of the objective in response to sensing of a change in a variable which is a function of sensed intensities, the change indicating presence of fringes in the interference beam;

(h) means for moving the objective in a fringe window at a third speed and sensing a resulting change in the variable;

(i) means for recording values of the variable being produced in response to the first detector;

(j) means for determining and storing a maximum value of the variable;

(k) means for moving the objective in the fringe window at a fourth speed and sensing intensities of signals being produced by the first detector;

(l) means for comparing corresponding values of the variable to the stored maximum value; and

(m) means for stopping the objective in response to the comparing when a value of the variable being produced by the first detector is equal to a preselected percentage of the maximum value.
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BACKGROUND OF THE INVENTION

The invention relates to automatic focusing systems for microscopes, especially interference microscopes, and more particularly to automatic focusing systems which directly detect the presence of interference fringes to determine the degree of focus of the optical system.

In a typical interference microscope, light from a source, typically a laser, is split by appropriate means to travel down a reference path and a sample path. The reference path and sample path differ in that the reference path is focused on a reflective reference mirror and the sample path is focused on the sample to be measured. Light reflected from the reference mirror and light reflected from the sample interfere to create an interference pattern which is detected by a photodetector array. The resulting signals are analyzed using various well known interferometric techniques to determine the topography of the sample surface. Accurate data can be obtained from an interference microscope only if the "focus error" is minimal.

All presently known interference microscopes are manually "randomly" focused by a human operator who must adjust the axial position of the interference microscope objective until a sample surface visually appears to be "in focus". Unfortunately, the interference pattern is only present over a narrow axial range, typically a few microns, near the "ideal" focus range of the microscope objective relative to the sample surface. This makes it difficult to focus an interference microscope.

This narrow axial range where fringes are visible is very difficult for a human operator to detect as he or she "adjusts" the microscope objective through the focus range of the microscope, due to limitations in the sampling rate of the average human eye. Furthermore, human reflex rate limitations limit the ability to stop movement of the microscope objective once visual observation of interference fringes has occurred. This is especially true for low power microscope objectives. For low power microscope objectives, the depth of focus is so large that images which appear to the human eye to be well focused in fact may not be accurately focused. That is, when considering an interference microscope for lower magnifications, the test surface may appear to be in focus to the eye of the observer over a fairly large range of movement of the microscope objective, but the fringe pattern will be visible only within an axial range of a few microns.

It sometimes requires a human operator a long time (e.g., many minutes) to achieve accurate focusing of a typical interference microscope being utilized to observe the surface of a typical sample. After the interference microscope is finally focused, then disturbing it, for example to insert or remove a filter, or to cause lateral movement of an X-Y stage to observe an adjacent area of the sample surface, often results in loss of focus. The operator therefore may need to refocus each observed area of the sample. It is not an uncommon occurrence for a manual focusing adjustment by a relatively inexperienced operator to result in "crashing" the microscope objective into the sample surface, possibly destroying both.

Many automatic focusing devices for various optical systems are known. Most, such as the automatic focusing devices disclosed in U.S. Pat. Nos. 4,600,832, 4,333,007, 4,385,839, 3,798,449, and 4,207,461, require that discernable features of the sample be present. The contrast of the images of such features is utilized utilize auxiliary optical sources and additional apertures to obtain focus information. One reference, U.S. Pat. No. 4,620,089, uses an interference pattern that is present when the object is in focus. This system requires differential sensing of the interference pattern by means of two optical paths and two detectors.

Another prior art technique involves sensing focus error. Focus error sensing techniques usually require using a laser as the light source.

There clearly is an unmet need for an automatic focusing apparatus for an optical system, especially for an interference microscope, that avoids the large amount of time often required for manual focusing of interference microscopes. There also is an unmet need for an automatic focusing system, especially for an interference microscope, which can accurately and repeatedly focus the optical system or interference microscope to thereby eliminate human focusing errors which are inherent in present manual focusing techniques.

SUMMARY OF THE INVENTION

Accordingly, it is an object of the invention to reduce the time needed to focus an optical system using manual focusing techniques.

It is another object of the invention to eliminate focusing errors inherent in present manual techniques for focusing interference microscopes.

It is another object of the invention to avoid the need to manually refocus an interference microscope between measurements of adjacent areas of the same sample surface.

It is another object of the invention to provide an economical, simple apparatus and technique for automation of surface topography measurements of a large number of areas of a sample surface using an interference microscope.

Briefly described, and in accordance with one embodiment thereof, the invention provides a system and technique for automatically focusing an optical system by rapidly moving an objective of the optical system to a position between a sample surface and a fringe window at a first speed by operating a position sensor to sense when the objective is a predetermined distance from the sample surface and turning off a motor moving the objective, illuminating the sample surface with a broad band beam from a light source through an interferometer, splitting off a part of a resulting interference beam, moving the objective away from the sample surface at a second speed, sensing intensities of the split part of the interference beam by means of a first detector, stopping movement of the objective in response to sensing of a change in a variable which is a function of sensed intensities from the first detector representing presence of fringes in the interference beam, moving the objective in the fringe window at a third speed, sensing intensities of the split part of the interference beam by means of the first detector and recording values of the variable being produced in response to the first detector, determining and storing a maximum value of the variable, moving the objective in the fringe window at a fourth speed, sensing intensities of signals being produced by the first detector, comparing corresponding values of the variable to the stored maximum value, and stopping the objective in response to the comparing when a value of the variable being produced by the first detector is equal to a preselected percentage of the maximum value. In the described embodiment, the second speed causes the objective to coast or overshoot beyond the fringe window. The third speed is substantially less than the second speed, so overshooting of the objective at the third speed is much less than at the second speed and a substantially larger number of intensities produced by the first detector are sampled. The fourth speed is substantially less than the third speed, and overshooting of the objective for the corresponding transition is minimal. In the described embodiment, the optical system includes an interference microscope. A portion of the interference beam is directed to a CCD camera which, in conjunction with suitable scanning and analog-to-digital conversion circuitry, inputs a digital representation of the fringe pattern corresponding to the sample surface into a computer which performs an interferometric analysis thereon. In one embodiment a retractable element is inserted in the interferometer to prevent light from reaching the reference mirror of the interferometer.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a diagram of an interference microscope including the automatic focusing system of the present invention.

FIG. 1A is a diagram illustrating a preferred embodiment of the sample proximity sensor included in FIG. 1.

FIG. 2 is a diagram showing output signals produced by the point detector in FIG. 1 for different light sources.

FIG. 3 is a diagram of a modified Mirau interferometer including a retractable element to prevent light from reaching the reference mirror to allow the interference microscope of FIG. 1 to be used as an ordinary microscope with automatic focusing capability.

FIG. 3A is a plan view diagram of the retractable light blocking element in FIG. 3.

FIG. 4 is a diagram useful in describing a sequence of operations during the coarse focus and fine focus procedures of the present invention.

FIG. 5 is an expanded waveform of the point detector output signal during the procedure explained with reference to FIG. 4.

FIGS. 6 and 6A constitute a flowchart of the program executed by the processor in FIG. 1 to carry out the coarse focusing and fine focusing procedures of the invention.

FIG. 7 is a diagram of a point detector having a selectable effective diameter.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Referring to FIG. 1, automatic focusing interference microscope 1 includes a Mirau interferometer 2 having a reference mirror 2A on a glass plate 2B, and a beamsplitter 2C. A microscope objective 4 is supported above a test surface 3 by a piezoelectric transducer (PZT) 5. PZT 5 is supported by a frame 2D of Mirau interferometer 2. Mirau interferometer 2 is supported by the frame of microscope section 1A. The vertical or Z position of microscope section 1A is controlled by a motor 60, which is connected by a mechanical link 60A to microscope section 1A. Test surface 3 is supported on an X-Y stage 66. Movement of X-Y stage 66 in the X direction is controlled by motor 61, which is connected by a mechanical link 61A to X-Y stage 66. Movement of X-Y stage 66 in the Y direction is controlled by motor 62, which is connected by a mechanical link 62A to X-Y stage 66. The position of microscope objective 4 is precisely controlled by PZT 5 in response to three PZT driver signals 59 produced by computer 30. Motors 60, 61, and 62 are controlled by signals 63, 64, and 65, respectively, produced by motor controller circuitry 58.

A white light source, which can be a typical quartz halogen lamp, directs white light through a typical commercially available illumination assembly 7, which directs the white light beam onto an ordinary beamsplitter 9. Beamsplitter 9 reflects the white light beam 10 into the upper end of microscope objective 4.

The beams reflected from the reference mirror 2A and the sample surface 3 then pass back up through microscope objective 4, upward through beamsplitter 9, through a collimating lens 31, and through a multilayer-coated beamsplitter 12 which deflects approximately 30 percent of the interference beam 20 into eyepiece assembly 13. Most of the interference beam 20 continues upward through imaging lens 11 to beamsplitter 14. Part of the interference beam 20 is reflected by beamsplitter 14 onto a fast (compared to the human eye or a CCD array) point detector 15, which is connected to a preamplifier 19A. In the prototype embodiment constructed, point detector 15 is a single photodiode. The output of preamplifier 19A is connected by signal conductor 16 to the microcontroller 28. Microcontroller 28 can be an Intel 8098. Block 68 includes an X-Y "joystick controller" and a Z joystick controller by means of which an operator can manually control motors 60, 61, and 62 to control the lateral position of X-Y stage and the vertical position of microscope section 1A relative to sample surface 3, and is connected by suitable conductors 68A to inputs of microcontroller 28. Microcontroller 28 communicates by bi-directional bus 28A with computer 30, which can be a Hewlett-Packard 330 desk-top computer in combination with a commercially available WYKO PMI (Phase Measuring Interface). Microcontroller 28 generates outputs 57 which control motor controller circuitry 58. Microcontroller 28 and motor controller circuitry 58 actually are included in the above WYKO PMI unit.

Microcontroller 28 monitors position feedback information from motors 60, 61, and 62 and also monitors the intensity signals on conductor 16 to control positioning of microscope section 1A by Z axis motor 60 and the positioning of stage 66 by X and Y axis motors 61 and 62. During normal operation (i.e., manual operation), microcontroller 28 continually checks to determine if an autofocus command has been initiated by depressing an "autofocus" button (not shown). If no such command has been received, microcontroller 28 updates and reacts to the joystick and motor position inputs every 600 microseconds by appropriately controlling Z axis motor 60. The Z axis motor 60 is disabled whenever an autofocus command is received by microcontroller 28. It should be noted that the autofocus command can be initiated either by pressing the autofocus button on the Z joystick in block 68 or it can be initiated by the computer 30. Once a focus command has been received, microcontroller 28 stops updating the joystick status and begins updating the intensity measurements from conductor 16 and the Z motor position feedback information. This operation continues until the focusing of microscope 1 has been accomplished, as subsequently explained.

In response to the autofocus command, microcontroller 28 first checks to determine if interference microscope 1 is already "in focus". This is accomplished by slowly moving microscope section 1A along Z axis 26 and monitoring the sensed intensities for large variations that indicate the presence of fringes. If the presence of fringes is detected, microcontroller 28 continues movement of microscope section 1A through a fringe window 55 (FIG. 4) and then stops. Once the microscope objective has passed through fringe window 55, the microcontroller 28 increases its update interrupt rate to once every 200 microseconds.

While updating the intensities received on conductor 16 every 200 microseconds, microcontroller 28 causes the microscope section 1A to pass back through fringe window 55 very slowly and measures an "amplitude profile" of the sample surface 3 through the entire width of fringe window 55, updating the maximum measured intensity as objective 4 moves through the fringe window. Once the amplitude profile of the sample surface 3 and the fringe window has been obtained, microcontroller 28 moves the microscope objective 4 back through the fringe window again, continually sampling the intensities on conductor 16 until the measured intensity reaches approximately 99 percent of the maximum intensity previously obtained. Microscope 1 then is focused, and microcontroller 28 returns to the above described manual mode of operation until the autofocus button is again depressed.

If the microscope objective 4 is not initially within fringe window 55, microcontroller 28 instead executes a coarse focus algorithm. During the coarse focus algorithm, microcontroller 28 updates the Z axis motor position and the intensity information on conductor 16 every 600 microseconds, while microcontroller 28 rapidly moves the microscope section 1A down to the memory lock location 34 of FIG. 4. Then microcontroller 28 samples the intensity signal on conductor 16 once every 200 microseconds while it moves microscope section 1A up at the maximum rate at which presence of fringes can be reliably detected, and continues until large amplitude variations in the intensity signal on conductor 16 indicates presence of fringes. Then the fine focusing technique described above is performed.

A narrow bandpass filter 17 is positioned between beamsplitter 14 and a camera including a CCD (Charge Coupled Device) array 18 and camera scanning electronics 19. A portion of the interference beam 20 passing through beamsplitter 14 also passes through filter 17 before impinging on CCD detector array 18. The signals produced by detector array 18 represent the profile of sample surface 3, and are scanned by camera scanning electronics in block 19, which produce amplified signals 27 that are digitized and input to computer 30 for suitable processing in accordance with the needs of the user.

The reference path and sample path in Mirau interferometer 2 are essentially identical except that the reference path is focused on mirror or reference surface 2 and the sample path is focused on the test surface 3. Numeral 26 designates the vertical axis of interference microscope 1.

The diameter of the point detector needs to be sufficiently small that its output signal is heavily influenced by either the presence or absence of a fringe of the interference pattern.

The waveforms shown in FIG. 2 represent waveforms produced on conductor 16 from the point detector 15 in response to different sources as the microscope moves through its focus range. Waveform 21 shows the point detector output for the laser source (with less than 1 nanometer spectral bandwidth). This waveform has essentially no envelope. Waveform 22 shows the output of point detector 15 as a function of microscope objective position for a filtered white light source with 40 nanometers spectral bandwidth. The peak points of waveform 22 represent the ideal focus position of the microscope objective 4. Finally, waveform 23 shows the output of point detector 15 as a function of microscope objective position if light source 6 is a white light source. It is seen that this response is very peaked, and identification of the ideal microscope objective focus point is much more distinct than for waveforms 21 or 22. Since for a narrow band source such as the laser the signal modulation envelope is very broadband, and ideal focus is not easily achieved, and the described embodiments of the invention operate best for broad band spectral sources in which the peak signal is clearly indicative of best focus.

The image formed by a properly focused interference microscope typically consists of a pattern of light and dark alternating interference fringes. The number of fringes in the orientation of the fringes across the image plane are dependent on the relative tilt between the sample surface and the reference surface. Interference microscopes are assembled such that the brightest fringe occurs at "best focus", i.e., within the depth of focus of the microscope objective.

Referring to FIGS. 4 and 5, the first step in operating the automatic focusing microscope 1 after test sample 3 has been positioned for a measurement is to "manually" move (i.e., by means of the Z joystick in block 68) the microscope objective 4 to a location that is known to be closer to the surface of sample 3 than the ideal focus point. More specifically, the operator sets and stores a position in the memory of microcontroller 28 referred to as the "memory lock position" by manually moving microscope objective 4 closer to sample 3 than the known focus distance and activating a "set memory lock" button (not shown).

The next step is to press an "autofocus" button (not shown). Briefly, the first step in the procedure is to determine if the microscope is already at the best focus position. If it is not, a coarse focus procedure is initiated to first move the microscope objective rapidly until the presence of interference fringes is detected. Then a fine focus procedure is initiated to slowly, precisely locate the microscope objective at the best focus position.

If the microscope objective 4 is not within the "fringe window" 55 (FIG. 4), the microcontroller 28 drives the Z axis motor 60 at a "fast down" speed (i.e., roughly 2500 microns per second) to move the microscope section 1A to the memory lock position 34. Next, the coarse focus routine executed by the microcontroller 28 generates signals that move the microscope section 1A (which is quite massive and has a large momentum) at a speed of approximately 13 percent of the "fast down" speed, as indicated by arrow 36 in FIG. 4. This transition 36 continues until microcontroller 28 detects the presence of the interference pattern by recognizing that the signal on conductor 16 is varying sinusoidally, as in region 23A of FIG. 2 rather than monotonically as indicated by numeral 23B in waveform 23. (If the presence of interference fringes is not detected within a preselected time period, the procedure is halted and the coarse focus procedure is attempted again, and generates an error signal if fringes are not detected.)

When a sinusoidal output is detected from point detector 15, the microscope objective 4 then is known to be in the fringe window 55. Microcontroller 28 generates a command that turns off the control signal 63 to Z axis motor 60 at "position 1", indicated by horizontal dotted line 42 in FIG. 4. The momentum of the microscope section 1A causes it to continue to "coast" upward, as indicated by transition arrow 37 in FIG. 4. Microscope section 1A "overshoots" fringe window 55, and comes to a stop at "position 2" designed by horizontal dotted line 44 in FIG. 4. If the momentum of microscope section 1A does not carry it above fringe window 55, microcontroller 28 takes over and causes transition 37 to continue to ensure that microscope section 1A does not stop until the objective 4 passes beyond fringe window 55.

Next, after a suitable pause, microcontroller 28 generates new values of control signal 63, reversing the direction of Z axis motor 60 and causing it to lower microscope section 1A at a "slow" speed which is approximately 0.7 percent of the "fast down" speed, as indicated by transition arrow 38 in FIG. 4. The downward transition 38 of microscope section 1A continues until fringes are detected (in the manner described above), which occurs at "position 3", designated by horizontal dotted line 45, and immediately turns off motor 60 at that point. The momentum of microscope section 1A and motor 60 cause microscope section 1A to continue to coast downward from dotted line 45, as indicated by transition arrow 39, to a resting point beyond the lower edge of fringe window 55, referred to as "position 4" and designated by horizontal dotted line 46. If the momentum of microscope section 1A does not carry microscope objective 4 beyond the lower edge of fringe window 55, microcontroller 28 takes over and causes Z axis motor 60 to carry it beyond fringe window 55. After a suitable pause at position 46, microcontroller 28 generates new signals 63 to again turn on motor 60 to raise microscope section 1A at the same speed as transition 38, causing microscope section 1A to undergo a very slow upward transition 40.

During transition 38 microcontroller 28 samples intensities of interference beam 20 sensed by point detector 15 at a relatively large number of Z axis locations (i.e., roughly every 0.1 microns), as indicated by points 70 in section 38A of the waveform in FIG. 5. The waveform in FIG. 5 represents the signal on conductor 16, and includes section 36,37 corresponding to transitions 36 and 37, section 38A corresponding to transition 38, section 40A corresponding to transition 40 in FIG. 4.

During transitions 38 and 39, microcontroller 28 continually updates the maximum intensity sensed on conductor 16 and stores it. After a suitable pause at level 46, microcontroller 28 then reverses Z axis motor 60, causing microscope section 1A to move upward, as indicated by transition arrow 40. During transition 40, microcontroller 28 continually samples the intensities of many points on section 40A of the waveform on conductor 16, as indicated in FIG. 5. The sample points on section 40A are designated by numeral 71 in FIG. 5. Microcontroller 28 compares each of these intensities to the maximum intensity stored during transition 38,39, and stops motor 60 when the intensity is equal to 99 percent of the maximum, at position 6 indicated by horizontal dotted line 48.

When motor 60 is stopped, microscope section 1A is moving so slowly that there is no appreciable overshoot. The 99 percent threshold level has been selected to account for electrical noise that might be present on the signals on conductor 16 and reduce the likelihood that the maximum intensity stored during transition 38,39 contains a large enough noise component that microcontroller 28 cannot find as large a peak in section 40A of the waveform of FIG. 5 as the noise-containing maximum intensity value previously stored during transition 38A.

Then CCD detector array 18 and came