Scan pattern generators for bar code symbol readers

Claims

What is claimed as new and desired to be protected by Letters Patent is set forth in the appended claims.

1. In a light scanning system for reading symbols, an arrangement comprising:

(a) a housing having an exit port;

(b) light means in the housing for generating a light beam;

(c) optical means in the housing for directing the light beam along an optical path through the exit port;

(d) scanning means in the housing for scanning the light beam in scans across successive symbols located exteriorly of the housing, said scanning means including a drive having an output shaft extending along a shaft axis;

(e) pattern means for generating an omni-directional scan pattern of intersecting scan lines extending across each symbol to be read, each scan line being formed by the optical means at a working range of distance from the exit port of the housing, said pattern means including a planar rotary mirror mounted on the shaft for rotation about the shaft axis by the drive during scanning, said rotary mirror having a light-reflecting coating on a major surface which extends at an angle to the shaft axis, said pattern means further including a plurality of light-reflecting folding mirrors mounted on the housing and arranged relative to one another about the rotary mirror; and

(f) means for changing the location of the working range of distances of at least one of the scan lines relative to the exit port, said changing means including means for radially moving at least one of the folding mirrors radially toward and away from the shaft axis during scanning.

2. The arrangement as recited in claim 1, wherein the folding mirrors are equi-angularly arranged relative to one another about the rotary mirror.

3. The arrangement as recited in claim 1, wherein the folding mirrors have equal lengths.

4. A hand-held arrangement in a light scanning system for reading symbols, comprising:

(a) a housing having an exit port;

(b) light means in the housing for generating a light beam;

(c) optical means in the housing for directing the light beam along an optical path through the exit port;

(d) scanning means in the housing for scanning the light beam in scans across successive symbols located exteriorly of the housing;

(e) pattern means for generating an omni-directional scan pattern of intersecting scan lines extending across each symbol to be read, each scan line being formed by the optical means at a working range of distances from the exit port of the housing, said pattern means including a planar, central mirror mounted for rotation about an axis, and a plurality of light-reflecting, generally planar, folding mirrors mounted on the housing and arranged in an annulus about the central mirror, said central mirror directing the light beam to the folding mirrors to generate the scan lines; and

(f) means for changing the location of the working range of distances of at least one of the scan lines relative to the exit port, said changing means including means for radially moving at least one of the folding mirrors radially toward and away from the axis during scanning.

5. The arrangement as recited in claim 4, wherein the folding mirrors are equi-angularly arranged relative to one another about the axis.

6. The arrangement as recited in claim 4, wherein the folding mirrors and the central mirror are rectangular.

7. A hand-held arrangement in a light scanning system for reading symbols, comprising:

(a) a housing having an exit port;

(b) light means in the housing for generating a light beam;

(c) optical means in the housing for directing the light beam along an optical path through the exit port;

(d) scanning means in the housing for scanning the light beam in scans across successive symbols located exteriorly of the housing;

(e) pattern means for generating an omni-directional scan pattern of intersecting scan lines extending across each symbol to be read, each scan line being formed by the optical means at a working range of distances from the exit port of the housing, said pattern means including a planar, central, rectangular mirror mounted from rotation about an axis, and a plurality of light-reflecting, planar, rectangular folding mirrors mounted on the housing and arranged in an annulus about the rotary mirror, said central mirror directing the light beam to the folding mirrors to generate the scan lines; and

(f) means for changing the location of the working range of distances of at least one of the scan lines relative to the exit port, said changing means including means for radially moving at least one of the folding mirrors radially toward and away from the axis during scanning.

8. A hand-held bar code reader, comprising:

(a) a light source for generating a light beam and directing the light beam along a path toward a bar code symbol to be read;

(b) a hand-held unit for containing said light source, and an exit port in said unit to allow said light beam to be directed to said symbol;

(c) a scan generator included in said unit in said path for moving the light beam to create a pattern of multiple intersecting scan lines intercepting each said symbol to be read, each scan line being formed at a working range of distances from the exit port, the scan generator including a drive, a central mirror rotating about an axis by the drive, and a plurality of circumferentially-spaced folding mirrors surrounding said central mirror, said path including said central mirror and said folding mirror; and

(d) means for changing the location of the working range of distances of at least one of the scan lines relative to the exit port, said changing means including means for radially moving at least one of the folding mirrors radially toward and away from the axis during scanning.

9. A bar code reader according to claim 8 wherein said central mirror is planar.

10. A bar code reader according to claim 8 wherein said folding mirrors are generally planar.

11. A bar code reader according to claim 8 wherein the axis of rotation of said central mirror is generally coincident with a central axis of said circumferentially-spaced folding mirrors.

12. A bar code scanner according to claim 8 wherein said light source is a laser.

13. A bar code scanner according to claim 8 wherein said central mirror and said folding mirrors are generally rectangular.

14. A method of reading bar code symbols, comprising the steps of:

(a) generating a light beam in a hand-held unit and directing the light beam in a path through an exit port in the unit toward a bar code symbol to be read;

(b) scanning said light beam in an omni-directional scan pattern of intersecting scan lines extending across a symbol to be read by directing said beam within said unit through a rotating central mirror to a plurality of annularly spaced folding mirrors surrounding said central mirror about an axis, each scan line being formed at a working range of distances from the exit port; and

(c) changing the location of the working range of distances of at least one of the scan lines relative to the exit port, said changing step including radially moving at least one of the folding mirrors radially toward and away from the axis during scanning.

15. A method according to claim 14 wherein said central mirror is planar.

16. A method according to claim 14 wherein said folding mirrors are generally planar.

17. A method according to claim 14 wherein said central mirror is rotated about an axis which is generally coincident with a central axis of said plurality of annularly spaced folding mirrors.

18. A method according to claim 14 wherein said scan pattern includes a plurality of separate scan lines, one scan line generated by each of said folding mirrors, a set of said plurality of scan lines being generated for each rotation of said central mirror.

19. A bar code reader mounted in a hand-held housing, comprising:

(a) a light source in said housing generating a light beam for directing along a path through an exit port in said housing toward a bar code symbol to be read;

(b) a scanner in said housing in the path of said light beam for generating a scan pattern which includes a plurality of intersecting scan lines traversing each said symbol to be read by directing said light beam through a rotating central mirror to a plurality of folding mirrors spaced about said central mirror, each folding mirror creating one of said plurality of scan lines, each scan line being formed at a working range of distances from the exit port, said central mirror being rotated by a drive about an axis; and

(c) means for changing the location of the working range of distances of at least one of the scan lines relative to the exit port, said changing means including means for radially moving at least one of the folding mirrors radially toward and away from the axis during scanning.

20. A bar code reader according to claim 19 wherein said folding mirrors are mounted in said housing in an annulus surrounding said central mirror.

21. A bar code reader according to claim 19 including a sensor mounted in said housing receiving light reflected from said bar code symbol and generating electrical signals in response thereto.

22. A bar code reader according to claim 19 wherein said central mirror and said folding mirrors are generally planar.

23. A bar code reader according to claim 22 including optical means in said housing in the path of said light beam to shape said light beam.

24. A bar code reader according to claim 19 wherein said light source is a laser.

25. A bar code reader according to claim 19 wherein said scanner generates one set of said plurality of scan lines for each rotation of said central mirror.

26. In a light scanning system for reading symbols, an arrangement comprising:

(a) a housing having an exit port;

(b) light means in the housing for generating a light beam;

(c) optical means in the housing for directing the light beam along an optical path through the exit port;

(d) scanning means in the housing for scanning the light beam in scans across successive symbols located exteriorly of the housing, said scanning means including a drive having an output shaft extending along a shaft axis;

(e) pattern means for generating an omni-directional scan pattern of intersecting scan lines extending across each symbol to be read, each scan line being formed by the optical means at a working range of distances from the exit port of the housing, said pattern means including a planar rotary mirror mounted on the shaft for rotation about the shaft axis by the drive during scanning, said rotary mirror having a light-reflecting coating on a major mirror surface which extends at an angle to the shaft axis, said pattern means further including a plurality of light-reflecting folding mirrors mounted on the housing and arranged relative to one another about the rotary mirror, said folding mirrors being mutually spaced apart at different angles about the rotary mirror; and

means for changing the location of the working range of distances of at least one of the scan lines relative to the exit port.

27. In a light scanning system for reading symbols, an arrangement comprising:

(a) a housing having an exit port;

(b) light means in the housing for generating a light beam;

(c) optical means in the housing for directing the light beam along an optical path through the exit port;

(d) scanning means in the housing for scanning the light beam in scans across successive symbols located exteriorly of the housing, said scanning means including a drive having an output shaft extending along a shaft axis;

(e) pattern means for generating an omni-directional scan pattern of intersecting scan lines extending across each symbol to be read, each scan line being formed by the optical means at a working range of distances from the exit port of the housing, said pattern means including a planar rotary mirror mounted on the shaft for rotation about the shaft axis by the drive during scanning, said rotary mirror having a light reflecting coating on a major mirror surface which extends at an angle to the shaft axis, said pattern means further including a plurality of light-reflecting folding mirrors mounted on the housing and arranged relative to one another about the rotary mirror, said folding mirrors being planar and having different lengths; and

(f) means for changing the location of the working range of distances of at least one of the scan lines relative to the exit port.