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Claims  |
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We claim:
1. An apparatus for controlling the output of a laser transmitted to a
closed delivery system, including means for detecting the presence of
radiation from the laser in the ambient light near the laser and
generating an alarm signal, and means for stopping the output of the laser
in response to said alarm signal.
2. A method for controlling the output of a laser coupled to a closed laser
delivery system, comprising the steps of monitoring the ambient light in
the area of the laser to detect laser wavelength radiation in the ambient
light, and shutting off the laser radiation is detected in the ambient
light.
3. A retrofit apparatus for use with an existing laser to modulate the
laser output in response to the temperature of a laser powered tool, the
laser including a remote interlock safety system containing a normally
closed circuit that stops laser operation upon change to an open circuit
condition, said apparatus including an apparatus housing external to the
laser, a first optical coupler secured to said housing and adapted to be
connected to the output of the existing laser, a second optical coupler
secured to said housing and adapted to be connected to the laser powered
tool, a beam path extending within said housing between said first and
second couplers, means within said housing for selectively and variably
attenuating the laser beam transmitted along said beam path, infrared
sensor means directed toward said second optical coupler to receive
infrared emissions from said laser powered tool and to generate a first
temperature signal in response to said infrared emissions, means for
periodically and briefly blocking said beam path to eliminate interference
by the laser beam with said infrared sensor means, control means for
receiving said first temperature signal and operating said means for
selectively and variably attenuating the laser beam in proportion to said
first temperature signal, and safety switch means adapted to be connected
to the remote interlock safety system to open said normally closed circuit
upon detecting an unsafe laser operating condition.
4. The apparatus of claim 3, further including means for electronically
comparing said first temperature signal with a first adjustable reference
signal and generating a drive signal conducted to said actuator means.
5. The apparatus of claim 3, further including a selectively reflective
mirrir interposed in said beam path to direct said laser beam toward said
second optical coupler, said selectively reflective mirror reflecting the
laser wavelength and passing said infrared emissions, said infrared sensor
being disposed to receive said infrared emissions through said selectively
reflective mirror.
6. The apparatus of claim 3, wherein said beam deflector comprises a
reflective member.
7. The apparatus of claim 6, further including an absorptive heat sink,
said reflective member being disposed to reflect a variable portion of the
laser beam toward said heat sink.
8. The apparatus of claim 7, further including second temperature sensing
means operatively associated with said heat sink for producing a second
temperature signal, and electronic means for comparing said second
temperature signal with a second adjustable reference level and generating
an alarm actuating signal.
9. The apparatus of claim 8, wherein the laser includes a remote interlock
safety circuit, and further including switch means connected to the remote
interlock safety circuit of the laser, said alarm actuating signal
connected to the actuating lead of said switch means to open said switch
means and said remote safety circuit and stop operation of the laser.
10. The apparatus of claim 9, further including maximum level detector
means connected to receive said first temperature signal and to actuate
said switch means when said first temperature signal exceeds a maximum
level.
11. An apparatus used in combination with an existing laser having a remote
interlock safety circuit, said apparatus for controlling the temperature
of a laser tool, comprising a first optical coupler adapted to be
connected to the output of the laser, a second optical coupler adapted to
be connected to the laser tool, a beam path extending between said first
and second couplers, first temperature sensing means for sensing the
temperature of the laser tool and generating a first temperature signal,
means for selectively and variably attenuating the laser beam transmitted
along said beam path in response to said temperature signal, switch means
connected to the remote interlock safety circuit of the laser to open said
remote safety circuit and stop operation of the laser, and means for
detecting the presence of radiation from the laser in the ambient light
near the laser and generating an alarm signal, said alarm signal connected
to said switch means to cause immediate laser shutoff.
12. The apparatus of claim 4, wherein said means for detecting the presence
of radiation from the laser in the ambient light includes a photosensor
tuned to the laser output band and directed to receive ambient light, said
photosensor generating a sensor signal, and electronic means for receiving
said sensor signal and discriminating laser radiation from background
light.
13. The apparatus of claim 12, wherein said electronic means for
discriminating laser light includes means for briefly and periodically
interrupting the laser beam and for generating a timing pulse
corresponding to each interruption.
14. The apparatus of claim 13, wherein said electronic means further
includes means for detecting an abrupt decrease in said sensor signal
coincident with a timing pulse, and for generating said alarm signal upon
detecting coincidence of said timing pulse and said abrupt decrease in
said sensor signal.
15. A method for controlling the output of a laser coupled to a laser
delivery system, comprising the steps of monitoring the temperature of the
delivery system and generating a temperature signal in response thereto,
and moving a laser beam deflector in and out of the laser beam path in
proportion to said temperature signal to deflect a portion of the laser
beam and control the temperature of the delivery system, further including
the step of periodically interrupting the laser beam to eliminate laser
interference during the step of monitoring the temperature of the delivery
system, and directing a laser wavelength-sensitive photosensor toward the
ambient light in the area of the laser, and shutting off the laser when
laser radiation is present in the ambient light.
16. The method of claim 15, further including the step of generating a
photosensor signal and connecting the photosensor signal to the remote
interlock safety system of the laser to shut off the laser.
17. The method of claim 16, further including the step of the photosensor
signal to detect an abrupt decrease in the amplitude of the signal
coincident with periodic interruption of the laser beam. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
In recent years the field of medicine has witnessed the application of
lasers for therapeutic treatment of a variety of diseases and conditions.
Laser energy conducted through a flexible waveguide such as an optical
fiber has been used successfully for hemostasis, photodynamic destruction
of some forms of tumors, removal of epidermal growths and abnormalities,
and the like.
Lasers have also been adapted for use in surgical procedures, and surgical
devices have been built, tested, and sold commercially. However, some
drawbacks in laser devices for surgical use have been noted in the prior
art. Surgical lasers are generally controlled grossly by presetting an
output power level which is deemed appropriate for a particular surgical
procedure and laser surgical tool, based on empirical knowledge. This
preset power approach achieves results that are far less than optimal for
many types of laser tools and procedures. For example, U.S. Pat. Nos.
4,693,244 and 4,736,743 discuss the use of a bare optical fiber connected
to a laser and used to cut tissue. It is noted that if the bare fiber end
contacts the tissue being cut, the fiber becomes fouled, the transmission
efficiency decreases, more heat is generated in the fiber, thermal runaway
ensues, and the fiber quickly heats to the point of material failure. One
attempted solution to this problem in the prior art is to use the fiber
end in a non-contact mode, thereby avoiding contamination of the fiber
output end. However, contamination is difficult to avoid in practice, due
to the fact that the fiber must be held very close to the tissue target,
and tissue contact is unavoidable. A single contact with tissue will often
result in fiber failure. Also, the smoke and vapor arising from the laser
beam impact site can contaminate the fiber end without any contact with
the tissue itself.
Another attempt to solve this problem has been the provision of a
transparent tip secured to the output end of the optical fiber, the tip
being formed of a material such as sapphire that is tolerant of extremely
high temperatures. If the tip becomes fouled or coated with carbonized
material, it will not be heated to the point of material failure. Several
manufacturers make available surgical optical tips having differing
cutting configurations. However, even sapphire can be fractured by the
high temperatures and temperature transitions experienced at the optical
fiber output end. Moreover, sapphire or any similar material is expensive
and difficult to manufacture, and the surgical tips can be reused only a
few times.
A surgical tip, as well as a bare optical fiber end, may be provided with a
constant flow of gas or liquid to prevent overheating and to remove some
of the inevitable contamination. However, in some procedures gas cooling
can create the risk of embolism in the patient; liquid cooling can cause
such problems as fluid distension, fluid absorption through the surgical
wound, and the like.
The simplest practical solution available in state of the art surgical
lasers is to limit the laser power to a level that cannot damage the
optical fiber. Ironically, this approach requires that a laser capable of
delivering high power; e.g., 120 watts of beam energy, must often be
limited to 30 or 40 watts output or less to preserve the optical fiber
integrity. Alternatively, the optical fiber output end must be constantly
immersed in a laser-transparent liquid, such as water, during operation,
or the tip must remain in contact with the tissue during operation so that
the tissue cools the fiber tip. These conditions are difficult to achieve
in practice.
It should be noted that there are thousands of surgical lasers installed in
hospitals and medical institutions, and that many of them are unable to
control the temperature of the delivery system which utilizes the laser
output. Furthermore, there are no devices available in the prior art that
could be easily retrofitted to existing surgical lasers to enhance their
effectiveness by adding a temperature control function to the lasers to
protect the delivery systems.
Another drawback to the use of lasers in general is that laser safety
eyewear (filter goggles and shielded filter spectacles) is required to
protect the eyes of all personnel in the operating area. Failure to use
such protection can result in permanent eye damage. However, goggles and
shielded spectacles often interfere with ophthalmic spectacles worn by
personnel, and severely narrow the field of vision. Moreover, in surgical
procedures, where sterile conditions must be maintained, the surgeon and
assistant cannot touch the unsterile laser safety eyewear to remove or put
them on, nor to adjust them when necessary. Because of this annoyance,
some surgeons abrogate the safety rules and refuse to wear the safety
eyewear. There is no laser safety feature available in the prior art to
alleviate the need for laser safety eyewear.
SUMMARY OF THE PRESENT INVENTION
The present invention generally comprises a method and apparatus for adding
a temperature control function to existing surgical lasers. A salient
feature of the invention is the provision of an external temperature
control device coupled between the output of the laser and the optical
fiber delivery system to monitor the temperature of the optical fiber
delivery system and attenuate the laser output power to achieve a desired
temperature level. The temperature control device may be used to prevent
heating of the optical fiber beyond its structural tolerance or a preset
limit. Thus the problems known in the prior art associated with
contamination of the optical fiber output end, and the resulting thermal
runaway, are obviated, and the use of expensive laser surgical cutting
tips is eliminated. The optical fiber output end may also be maintained at
a predetermined temperature level which is optimized for a particular
surgical or medical procedure. Moreover, most existing surgical lasers can
be retrofitted with the invention to realize the enhanced surgical cutting
effects that are provided by a temperature control system.
The temperature control device may comprise housing having an input
connector to receive the laser beam output, and an output connector to
secure an optical fiber delivery system. A beam path is established
between the input and output connectors, whereby substantially all of the
incident laser beam may be coupled into the output connector. The beam
path includes a selectively reflective element that reflects the laser
wavelength from the input connector toward the output connector, but
transmits infrared radiation from the delivery system and output connector
to an infrared sensing device, such as a photodiode or phototransistor.
Also placed in the beam path is an interrupter device that periodically
interrupts the laser beam transmission to the output connector. During the
interruption interval, the photodetector signal is monitored and processed
to detect the infrared radiation conducted retrograde in the delivery
system, from which the temperature of the delivery system is inferred.
It should be noted that the temperature level detected by the invention
represents the hottest portion of the optical fiber delivery system.
Generally speaking, the hottest portion usually comprises the distal
output end of the delivery system, whether a free beam or closed end
device. This is due to the fact that at the output end the light energy is
usually converted to heat, either by interaction with tissue or absorption
by the distal end. For free beam devices, the distal end usually becomes
contaminated during use, transmission efficiency decreases, and the
contaminants heat very quickly in the presence of the laser beam.
Also placed in the beam path is a beam deflector which is variably
positioned in the beam path to deflect a variable portion of the laser
beam toward a laser wavelength-absorbing heat sink. The beam deflector may
be driven by a piezoelectric actuator, stepper motor, voice coil actuator,
or the like. The invention includes electronic circuitry that processes
the photodetector signal to determine the temperature in the delivery
system, and which generates an actuator signal to position the beam
deflector so that beam deflection is increased or decreased to achieve a
predetermined, desirable temperature level in the delivery system.
For example, when the infrared radiation exceeds a predetermined threshold
indicative of an unacceptably high temperature within the beam delivery
path, the detector signal exceeds a threshold and causes the invention to
move the beam deflector partially into the beam path. The threshold
temperature may be set below the temperature at which the optical fiber
material is damaged. Thus, for example, if the optical fiber output end is
used to cut, ablate, or coagulate, and becomes coated with debris or
carbonized material, the contaminating material will cause absorption of
laser radiation at the fiber end and create a localized hot spot. When the
hot spot temperature approaches the threshold of thermal damage to the
optical fiber, the laser energy conducted to the delivery system is
reduced by the beam deflector before the fiber can be damaged. The
effective laser power is cut back to a level which continues operation but
does not damage the fiber. After a short time, the continued operation
usually causes the contaminants to burn away, the infrared signal
diminishes, the beam deflector is withdrawn from the beam path, and
operating power increases.
Alternatively, in a laser surgical apparatus having an optical fiber
delivery system with an output end that is heated by the laser beam
passing therethrough, the detector signal may be used to control the beam
deflector so that the output end is maintained at a preset temperature
that is optimum for the procedure being undertaken. In either case, the
laser is set to run at a fixed power level that is greater than the power
requirements anticipated for any procedure to be undertaken, and the beam
deflector selectively diverts excess laser energy from the beam path. The
excess energy is absorbed in the heat sink and transferred to the
surroundings by convection and radiation.
In another aspect of the invention, there is provided a laser safety system
than detects the presence of laser radiation in the area of the laser
operation, so that operating personnel may work without laser safety
eyewear. The system includes a photosensor tuned to the wavelength of the
laser and directed to receive ambient light in the area surrounding the
laser operation. The photosensor is connected to a time discrimination
circuit to detect a decreasing amplitude in the laser wavelength,
corresponding to the cessation of a laser pulse or initial blockage of the
laser beam by the beam interrupter described previously. The photosensor
signal is processed electronically so that only an abrupt negative change
in the amplitude of the narrow band of the laser output, occurring
coincidentally with the beam interrupter sensor signal, will cause an
output pulse. The output pulse is fed to the solid state switch connected
in series with the remote interlock system of the laser, so that the pulse
opens the remote interlock circuit and causes immediate shutoff of the
laser. Thus any laser light escaping into the area near the laser
operation will cause laser shutoff.
BRIEF DESCRIPTION OF THE DRAWING
FIG. 1 is a functional block diagram of the external laser controller of
the present invention.
FIG. 2 is a perspective view of the external laser controller of the
present invention, shown in use with a surgical laser and a laser surgical
tool.
FIG. 3 is a schematic diagram of the external laser controller of the
present invention.
FIG. 4 is a schematic view of the external laser controller, as in FIG. 3,
showing the device disposed to receive a temperature reading of the
surgical laser tool delivery system.
FIGS. 5 and 6 are adjacent segments of a schematic diagram of an electronic
circuit used in the external laser controller of the present invention.
FIG. 7 is a schematic diagram of a electronic circuit for a further safety
system of the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT
The present invention generally comprises an external laser controller
adapted to be retrofit to existing lasers, including surgical lasers. The
controller is designed to measure the temperature of the laser surgical
delivery system in real time, and to attenuate the laser energy
transmitted to the laser surgical delivery system in response to the
measured temperature and in accordance with the desired temperature. The
controller is designed to enhance the effectiveness of laser surgical
delivery systems by permitting the use of higher laser power levels while
alleviating the risk of damage to the delivery system due to the increased
power.
With regard to FIG. 1, the invention includes an external laser control
apparatus 11 adapted to be used with an existing laser 12. The laser 12
may generally comprise any laser having any known form of lasing medium,
such as gas, dye, optically pumped solid state, and the like. Generally
speaking, in the surgical field many prior art lasers provide controls
that permit the selection of output energy, pulse duration, continuous
mode, and the like. However, many lasers have no provision for modulating
the output energy level or power in accordance with the temperature of the
delivery system receiving the laser energy, either to achieve operation
within a desired temperature range, or to set a maximum temperature to
prevent thermal damage to the delivery system.
The laser output 13 is received by the apparatus 11 at an input port, and
an optical fiber delivery system is coupled to an output port 14 on the
apparatus. The laser output 13 passed through an optical pickup/actuator
16 within the apparatus, the device 16 including at least a photo
sensitive detector directed to receive optical radiation from the delivery
system. The detector may be selected to have increased sensitivity in the
infrared band, although this characteristic is not necessary. Currently
available commercial optical fibers attenuate infrared radiation from
materials heated to less than approximately 200.degree. C., so that
measurement of temperatures below that level is not available. However,
the future development of optical fibers having broader transmission
characteristics will alleviate this limitation. The device 16 is also
designed to selectively attenuate the transmission of laser energy to the
output port 14, so that the proportion of laser power conducted to the
delivery system may be decreased or increased as required.
The apparatus 11 further includes an electronic temperature
detector/controller circuit 17 coupled to the device 16. The circuit 17
includes the infrared detector and other detectors within the apparatus,
as well as signal processing circuitry and logic circuitry to operate the
actuator in the device 16 that selectively attenuates the laser energy
transmission through the apparatus.
It should be noted that the apparatus 11 is a stand-alone assembly designed
to be retrofitted to existing lasers, and may be designed to be easily
removable from operative association with a laser. The apparatus 11
comprises merely a small assembly that is connected optically only to the
laser output port and the delivery system input connector, and
electrically only to utility power and to the remote interlock system of
the existing laser.
With regard to FIG. 2, one embodiment of the present invention includes a
small enclosure 21 disposed to be supported on (or adjacent to) an
existing, prior art laser 22. The laser 22 may comprise a medical laser
used for surgical and other therapeutic purposes, with a typical output
power of 10-150 watts. The laser includes an output connector 20, such as
the industry standard SM or ST type connectors, which is provided by the
manufacturer to connect the laser output to an optical fiber delivery
system. An optically conductive guide 23 is connected from the output
connector 20 to an input port on the enclosure 21. An optical fiber
delivery system 24 is connected to the output port of the device of the
invention to conduct the laser energy to a surgical tool 26. The tool 26
generally includes a distal tip 27 that is shaped or otherwise adapted to
perform a therapeutic function on a patient, such as surgical cutting,
tissue ablation, coagulation, hemostatis, or the like. The apparatus
within the enclosure 21 is adapted selectively and variably to attenuate
the laser power conducted therethrough in order to protect the delivery
system 24-27 from thermal damage while permitting the delivery system to
operate at optimal power levels. The apparatus also permits operation of
the delivery system within a predetermined temperature range, according to
the requirements of the procedure and limitations of the delivery system.
These added control features enhance the effectiveness of most laser
surgical optical fiber delivery systems known in the prior art, by
increasing cutting rate while decreasing cutting force, permitting the use
of higher laser power for coagulation and ablation, and reducing fouling
of the distal tip portion of the surgical instrument.
With regard to FIG. 3, one embodiment of the optical pickup/actuator 16
shown in FIG. 1 includes an enclosure 31 similar to the enclosure 21
described with reference to FIG. 2. The apparatus includes an input
connector 32, such as a standard SMA or ST type connector common the prior
art, to which an optical fiber light guide 30 is secured. The light guide
30 is connected at its other end to the output port of an existing laser
light source. The apparatus further includes an output connector 33, also
a standardized optical connector, to which an optical fiber delivery
system 34 is connected. Alternatively, the connectors 32 and/or 33 may
comprise a unique bayonet connector, as described in copending U.S. patent
application Ser. No. 07/532,884, filed Jun. 4, 1990 by Dan Rink and
commonly assigned.
Within the enclosure 31, an optical path is defined between the connectors
32 and 33 for the purpose of transmitting the laser energy to the optical
fiber delivery system. The laser energy entering the enclosure 31 at the
connector 32 diverges according to the numerical aperture of the light
guide 30. The light energy impinges on collimating lens 36, which is
configured to form a collimated beam of laser light. The beam then passes
a beam attenuator 37. In the preferred embodiment the attenuator 37
comprises a reflective panel secured to an extendable actuator 38 and
oriented at a substantial angle with respect to the collimated beam. The
extendable actuator 38 may comprise any quick response mechanism that can
drive the reflective panel reciprocally in the panel plane to extend to a
variable amount into the collimated beam path. As the reflective panel
extends further into the beam path and eclipses an increasing portion of
the laser beam, more of the beam is reflected by the panel towards an
absorptive heat sink 40. Thus the portion of the beam that is transmitted
beyond the attenuator is decreased. Conversely, the attenuator 37 may be
withdrawn completely from the beam path to allow virtually uninterrupted
transmission of the laser energy.
Also interposed in the beam path is a beam interrupter device 39. In the
preferred embodiment the device 39 may comprise a mechanical shutter that
is closed briefly and periodically to block the laser beam. The shutter
may comprise a rotating arm or rotating transparent disk having a narrow
opaque portion disposed to block the entire beam path completely and
briefly. The mechanical shutter may be rotated through the beam path by a
motor 41, so that the beam is interrupted periodically for a short
interval, on the order of 5% of the time or less and at least once per
second. An optical transducer 42 or similar position sensor detects the
passing of the opaque portion of the shutter 39, and the signal from the
transducer is connected to the electronic circuit of the invention, as
will be described in the following description. The opaque portion of the
shutter 39 is preferably highly reflective, so that the laser beam blocked
by the shutter is also reflected toward the absorptive heat sink 40.
The mechanical shutter 39 may be rotated by a motor 41 at a generally
constant rate, and an optical position sensor 42 is disposed to detect the
passage of the opaque portion of the shutter through a predetermined
position with respect to the laser beam path. The signal from the sensor
42 is conducted to the electronic circuit of the invention, as described
below.
Another element interposed in the laser beam path is a selectively
reflecting mirror 43 which is disposed at 45.degree. to the beam path and
directs the laser beam toward the output connector 33. The mirror 43 is
constructed to reflect optical energy at the laser wavelength with an
efficiency greater than 99.9%, but to be far more transparent to infrared
wavelengths in the operating temperature range of the surgical tool. The
laser beam is reflected by mirror 43 toward condensing lens 44, which
focuses the laser beam into the output optical connector 33.
The apparatus includes a photodetector 46 disposed on the opposite side of
the mirror 43 with respect to the incident laser beam. It is significant
to note that the photodetector is directed through the mirror toward the
output connector 33, so that it may receive optical energy from the
delivery system 34 if the optical energy is not within the reflective
bandwidth of the mirror. Specifically, the photodetector is tuned to
receive infrared radiation from the delivery system in a portion of the
spectrum corresponding to the expected temperature range of the delivery
system; i.e. 200.degree. C. to greater than 1000.degree. C. The output
signal of the photodetector 46 is conducted to the electronic circuit of
the invention, as described below.
It may be appreciated that the selectively reflective mirror 43 may be
replaced by other optical devices for selecting the infrared emissions of
the delivery system. A filtering system combined with a beam splitter, as
is known in the prior art, could be used with equal effect.
With reference to FIG. 4, it may be appreciated that the shutter 39
periodically moves into the laser beam path and deflects the entire beam
toward the absorptive heat sink 40. In the brief interval in which the
laser beam is completely eclipsed, the photodetector receives an infrared
signal from the heated portions of the optical fiber delivery system and
does not receive any laser radiation either directly or indirectly. The
signal generated by the photodetector 46 is proportional to the received
infrared signal, and the photodetector signal is processed by the
electronic circuit of the invention. The circuit ascertains the
temperature of the optical fiber delivery system, and determines if the
temperature is within a preset range or within a preset maximum. Based on
these determinations, the circuit drives the actuator 38 to deflect more
or less of the laser beam. The laser beam is thus attenuated to achieve a
desired temperature condition in the optical fiber delivery system.
It may be appreciated that the laser light source must be required to
generate more power that would be required if the optical fiber delivery
system were connected directly to the laser. However, it is noted that
most laser systems known in the prior art are capable of generating far
more power than can be utilized safely by prior art optical fiber delivery
systems, and the amount of laser power purposely wasted by the present
invention is far less than the unused capacity of a typical prior art
laser light source.
The laser power deflected from the laser beam path by the attenuator 37 and
the interrupter 39 is converted to heat by the heat sink 40. The heat sink
may be provided with cooling fins 47 extending into a shroud 48, with a
fan system arranged to move air through the shroud 48. The heat from the
attenuated laser beam is thus thrown off to the ambient air; it may be
appreciated that the amount of heat generated is generally less than a
typical table lamp, and is easily dispersed to the environment.
With regard to FIGS. 5 and 6, the photodetector 46 of the electronic
circuit includes a pair of light sensitive diodes 50 and 52, each being
tuned by filtering or the like to be sensitive in the electromagnetic
spectrum generally corresponding to black body radiation in the operating
temperature range of laser surgical instruments. The light sensitive
diodes are arranged so that diode 50 receives the axial portion of the
emission beam from the delivery system, while the diode 52 receives the
peripheral portion of the emission beam. The signal from each diode is fed
to a respective buffering amplifier 51 and 60, and thence to the positive
and negative inputs of operational amplifier 53. The amplifier 53
subtracts the peripheral diode signal from the axial diode signal to
adjust for differing delivery system optical fiber diameters, producing a
temperature sensor signal that is accurate for a wide variety of optical
fiber delivery systems. An variable voltage reference 55 provides an
adjustable gain control for the amplifier 53 to permit selection of the
magnitude of the system response to the temperature sensor signal, as will
be explained in the following description. The output of the operational
amplifier 53 is conducted to one side of switch 54.
The position sensor 56 of the shutter 39 includes an LED 57 closely spaced
apart from a phototransistor 58, the gap therebetween receiving the
rotating shutter wheel or arm. When the opaque portion of the shutter
passes into the light path between the LED 57 and phototransistor 58, a
voltage spike is input into dual monostable multivibrator 59. The dual
monostable multivibrator 59 is actuated to produce to single pulse
outputs, Q.sub.1 and Q.sub.2, in response to the voltage spike input. The
pulse Q.sub.2 is conducted to the actuating lead of solid state switch 54,
so that the switch 54 is actuated whenever the shutter blocks the position
sensor, and the signal from the temperature sensor is conducted through
the switch 54.
With regard to FIG. 6, the temperature signal from switch 54 is fed through
an RC integrating network 61 to an operational amplifier 62, the output of
which is coupled to the base of drive transistor 63. Connected to the
emitter-collector circuit of the transistor 63 is the positioner device 38
of the beam deflector 37 described previously. It may be appreciated that
the component values are chosen so that the temperature control signal
from switch 54 varies the conductivity of transistor 63 in proportion to
the magnitude of the infrared temperature signal adjusted by the gain
control 55. Thus, if the temperature of the delivery system is too high,
the transistor 63 will be switched conductive to actuate the positioner 38
and extend the beam attenuator 37 farther into the beam path, reducing the
laser power transmitted to the delivery system and decreasing the
temperature. If the temperature signal is too low to switch on the
transistor 63, the beam attenuator 37 is urged out of the laser beam path
by built-in resilient means to allow the laser energy to be passed through
the device unattenuated.
The circuit of the present invention may also be provided with safety
features that interface with the existing laser to reduce the risk of
accident or malfunction. The signal from operational amplifier 62 is fed
to one input of operational amplifier 66, the other input being an
adjustable voltage reference 67. The amplifier 66 compares the temperature
control signal to the reference 67, and produces a signal if the
temperature signal exceeds the preset level indicative of an unacceptably
high temperature in the delivery system. The signal from amplifier 66 is
conducted to the actuating input of a normally closed solid state switch
68. The switch 68 is connected across the standard remote interlock plug
connection provided in virtually all laser systems, as for example by
cable 85 connected between the device 21 and the remote interlock
connector 86 of the laser (FIG. 2). Thus a signal from amplifier 66 will
open the remote interlock and stop the laser immediately, before the
overtemperature condition can cause damage.
The invention may also be provided with a further safety system, including
a solid state temperature sensor 71 connected in series between a positive
voltage and a resistor connected to ground (FIG. 5). The temperature
sensor 71 is placed in contact with the heat sink 40 to monitor the
temperature thereof. The signal from the temperature sensor 71 is
connected to one input of operational amplifier 72, the other input being
an adjustable reference voltage 73. The output signal of operational
amplifier 72, which represents a comparison of the temperature sensor
signal with a fixed reference, is conducted through blocking diode 74 to
the actuating input of solid state switch 68. As a result, whenever the
temperature of the heat sink exceeds a preset maximum level, the switch 68
is actuated to interrupt the remote interlock system and stop the laser
immediately. Thus the invention is protected from failure due to
overheating. Almost all lasers available commercially include some form of
warning system to alert the user when the remote interlock system is
interrupted.
As a further safety feature, the remote interlock may be provided with a
diode 76 interposed in one side of the remote interlock circuit, the other
side being connected to ground. The diode 76 produces a characteristic
voltage drop, e.g. 0.6 v, when the switch 68 is connected across the
remote interlock circuit of the laser and current is flowing therethrough.
The diode leg is connected through line 77 to one input of operational
amplifier 78, the other input being connected to a fixed voltage reference
79 that is slightly less than the diode voltage drop. Thus, whenever the
switch 68 is connected to the laser remote interlock system, the diode
voltage drop input is greater than the fixed reference input, and the
amplifier produces no output signal. When the remote interlock circuit is
disconnected from the invention, the fixed voltage input 79 causes the
amplifier to conduct, sending a signal to alarm 81. The alarm 81 may
comprise audio and/or visual alarm means to alert the laser user that the
proper connection to the remote interlock has not been made, and that the
remote interlock safety system cannot function.
The present invention may also incorporate a further laser safety system
that may obviate the need for laser safety eyewear in many laser
procedures. This system, the laser radiation area detector, includes a
photosensor 121 secured to the device 21 and directed obliquely toward a
wall or ceiling surface in the room in which the laser is being used. The
photosensor 121 may comprise a silicon photodiode or the equivalent, and
is provided with a primary filter 122 that has a narrow optical passband
in the range of the laser radiation. For example, commonly available
filters transmit approximately 40% of light energy in the Nd:YAG output
band, and only 1% of the remainder of the optical spectrum. Filters for
other laser output bands are readily available.
The output of the photosensor, a current signal having a magnitude which is
a function of the amount of laser light received by the sensor 121, is
connected across the inputs of op amp 123. The output of op amp 123 is fed
to differentiating capacitor 124, which in turn is connected to an input
of AND gate 126.
Also connected to the same input is a parallel network comprised of a
resistor and a diode extending to ground. The capacitor, in combination
with this network, determines that a signal C.sub.5 will appear on the
input of gate 126 only when an abrupt negative change occurs in the
amplitude of light in the narrow band of the laser output. The component
values are chosen so that the output signal C.sub.5 will comprise a brief
pulse, on the order of microseconds, in response to the photosensor 121
receiving a sudden negative change in the ambient light level in the laser
output band. Since virtually any broadband light source will emit some
light energy in the laser output band, and this output can vary, it is
important to distinguish sudden negative changes in the output band level
that are indicative of laser pulse energy escaping into the area
surrounding the laser itself.
Signal Q.sub.1 from dual monostable multivibrator 59 is also input to the
AND gate 126. When signals Q1 and C.sub.5 are coincident in time, AND gate
126 is actuated to produce an output signal during this signal
convergence. Thus the gate 126 produces an output only when the
photosensor 121 picks up an abruptly falling amplitude of area
illumination in the laser output band, and only when this negative change
occurs immediately after the cessation of a laser pulse, as the laser
output is rapidly decreasing. Such convergence is a reliable indication of
the escape of laser radiation into the area near the laser, and serves to
discriminate laser radiation from background | | |