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Dental prophylactic cup    
United States Patent5178538   
Link to this pagehttp://www.wikipatents.com/5178538.html
Inventor(s)Eckert; Ronald C. (4267 Sugar Maple La., Okemos, MI 48864)
AbstractAn improved prophylactic cup device (10, 100) comprised of a prophylactic cup (12, 102) mounted on a mounting screw (14, 104) is described. In the preferred embodiment, the prophylactic cup is molded from a silicone polymer containing a dental cleaning and polishing agent such as pumice and is mounted onto a circular cross-sectioned mounting screw comprised of a shaft (14a) with a threaded portion (14c) and a head (14b). The head provides for cylindrical inlet or channel portions (14g) and (14h), and retaining slots (14i) and (14j). Since silicone polymers are poorly adherent to any surface and because the strength of silicone polymers is greatly reduced by the addition of pumice, the channels and retaining slots increase the contact surface area between the prophylactic cup and the mounting screw. This allows the prophylactic cup device to be mounted on a dental handpiece and to be used to clean teeth and gingival crevices without a dental paste. A prophylactic cup device (110) and a dental handpiece (112) comprising a disposable unit are also shown.



 Title Information Submit all comments and votes
 
Patent Text Patent PDF Print Page Summary File History
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Drawing from US Patent 5178538
Dental prophylactic cup - US Patent 5178538 Drawing
Dental prophylactic cup
Inventor     Eckert; Ronald C. (4267 Sugar Maple La., Okemos, MI 48864)
Owner/Assignee    
Patent assignment
All assignments
Publication Date     January 12, 1993
Application Number     07/608,340
PAIR File History     Application Data   Transaction History
Image File Wrapper   Patent Term   Fees
Litigation
Filing Date     November 2, 1990
US Classification     433/166 433/125
Int'l Classification     A61C 003/06
Examiner     O'Connoir; Cary E.
Assistant Examiner     Lucchesi; Nicholas D.
Attorney/Law Firm     McLeod; Ian C.
Address
Parent Case    
Priority Data    
USPTO Field of Search     433/166 433/125 433/173 433/174 411/395 411/422
Patent Tags     dental prophylactic cup
   
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 References Submit all comments and votes
 
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 U.S. References
 
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Kawai
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Bailey
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Market Share
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75% - 100%
50% - 74.99%
25% - 49.99%
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5 - 9.99%
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< 1%
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Reasonable Royalty
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75% - 100%
50% - 74.99%
25% - 49.99%
10 - 24.99%
5 - 9.99%
2 - 4.99%
1 - 1.99%
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 Technical Review Submit all comments and votes
 Claims Submit all comments and votes
 


I claim:

1. In a flexible prophylactic cup for cleaning teeth comprised of an elastomeric material mounted on a holding member, the improvement in the holding member, which comprises:

(a) a holding portion having a longitudinal axis and having a proximal end which is rotated by a rotating means on a dental handpiece and having a distal end; and

(b) a head portion mounted on the distal end of the holding portion along the longitudinal axis with one end of the head portion mounted adjacent to the handpiece and an opposed end along the longitudinal axis, wherein the head portion is provided with an inlet portion that extends through the head portion intermediate the ends of the head portion and wherein the cup is mounted on the head portion with the material filled in the inlet portion to lock the prophylactic cup on the head portion of the holding member so that the cup remains on the head portion as the teeth are cleaned with the cup.

2. In a flexible prophylactic cup comprised of an elastomeric material mounted on a holding member, the improvement in the holding member, which comprises:

(a) a holding portion having a longitudinal axis and having a proximal end which is rotated by a rotating means on a dental handpiece and having a distal end; and

(b) a head portion mounted on the distal end of the holding portion along the longitudinal axis with one end of the head portion having a shoulder mounted adjacent to the handpiece and an opposed end along the axis, wherein the head portion is provided with at least two holes through the head portion which are across the axis and wherein the opposed end of the head portion has at least one slot across the opposed end and wherein the cup is mounted on the head portion with the elastomeric material filled in the holes and the slot.

3. The cup of claim 2 wherein the holding portion is part of a disposable attachment for the dental handpiece with mating angle gears and a housing supporting the holding portion and gears and wherein one of the gears is provided towards the proximal end of the holding portion of the holding member.

4. The attachment of claim 3 wherein the gears, housing and holding member are comprised of a plastic material.

5. In a flexible prophylactic cup comprised of an elastomeric material mounted over a threaded member, which removeably mounts on a dental handpiece for cleaning teeth, the improvement in the threaded member defined, which comprises:

(a) a threaded portion around and along a longitudinal axis of the threaded member having a proximal end which threads into a rotating member on the handpiece and a distal end; and

(b) a head portion provided on the distal end of the threaded member along the axis with one end of the head portion having a shoulder mounted adjacent to the rotating member of the handpiece and an opposed end along the axis, wherein the head portion is provided with at least two holes through the head portion which are across the axis and wherein the opposed end of the head portion has at least one slot across the opposed end and wherein the cup is mounted on the head portion with the material in the holes and the slot.

6. The cup of claim 5 wherein the threaded member has two holes that are spaced 90.degree. from each other around the axis and wherein the two holes intersect.

7. The cup of claim 6 wherein the slot intersects one of the holes along the axis.

8. The cup of claim 7 wherein the slot is parallel to one of the holes.

9. The cup of claim 5 wherein the cup is composed of a silicone polymer as the material.

10. The cup of claim 9 wherein the silicone polymer is filled with a finely divided abrasive having a particle size between about 10 and 250 microns.

11. The cup of claim 10 wherein the silicone polymer contains between about 20 and 50 percent by weight abrasive.

12. The cup of claim 11 wherein the abrasive is pumice.

13. The cup of claim 5 wherein the cup has an opening in the shape of a cone with an apex angle between about 75.degree. and 142.degree. so that the cup can be used without a dental paste for polishing teeth.

14. The cup of claim 5 wherein the head portion of the threaded member has a circular cross-section perpendicular to the axis and a radial groove around the head portion perpendicular to the axis which intersects one of the holes.

15. The cup of claim 5 wherein the head portion of the threaded member has a square cross-section perpendicular to the axis.

16. A threaded member for mounting a flexible prophylactic cup on a dental handpiece for cleaning teeth, the improvement in the threaded member, which comprises:

(a) a threaded portion around and along a longitudinal axis of the threaded member having a proximal end that removeably threads into a rotating member on the handpiece and a distal end; and

(b) a head portion having a circular cross-section perpendicular to the longitudinal axis provided on the distal end of the threaded member and having an outside sidewall along and around the longitudinal axis with one end of the head portion having a shoulder mounted adjacent to the rotating member of the handpiece and an opposed end along the longitudinal axis, wherein the head portion is provided with at least two intersecting openings with a circular cross-section that extend through the head portion and across the longitudinal axis and wherein each of the openings has spaced apart open ends on opposed portions of the outside sidewall of the head portion to provide an opening through the head portion, wherein the opposed end of the head portion has at least one slot across the opposed end, wherein a radial groove is provided around the head portion, perpendicular to the longitudinal axis with the groove intersecting at least one of the open ends of one of the openings extending through the outside sidewall of the head portion, and wherein the prophylactic cup is comprised of an elastomeric material that can be mounted on the head portion with the elastomeric material filled in the openings and the slot to form an integral interlock of the prophylactic cup on the head portion of the threaded member.

17. The threaded member of claim 16 wherein two openings in the head portion are spaced 90.degree. from each other around the longitudinal axis.

18. The threaded member of claim 16 wherein the slot intersects one of the openings along the longitudinal axis.

19. The threaded member of claim 16 wherein the slot is parallel to one of the openings.

20. A method for producing a prophylactic cup, which comprises:

(a) providing a holding member having a longitudinal axis with a holding portion of the holding member having a proximal end, which is rotated by a rotating means on a dental handpiece, and a distal end; and

(b) molding the prophylactic cup on a head portion of the holding member mounted on the distal end of the holding portion, opposite the proximal end, wherein the head portion has an outside sidewall along and around the longitudinal axis, with at least two holes providing openings that extend through the outside sidewall of the head portion across the longitudinal axis, wherein the holes have spaced apart ends on opposed portions of the outside sidewall of the head portion, wherein a radial groove is provided around the head portion, perpendicular to the longitudinal axis with the groove intersecting at least one of the open ends of one hole extending through the outside sidewall of the head portion, and wherein when the prophylactic cup is molded on the head portion, a portion of the prophylactic cup is filled in the holes in the head portion and groove to form an integral interlock of the prophylactic cup on the head portion of the holding member.

21. The method of claim 20 wherein the cup is molded of a silicone polymer as the material.

22. The method of claim 21 wherein the silicone polymer is filled with a finely divided abrasive having a particle size between about 10 and 250 microns so that the cup can be used without a dental paste for polishing teeth.

23. The method of claim 22 wherein the silicone polymer contains between about 20 and 50 percent by weight abrasive.

24. The method of claim 23 wherein the abrasive is pumice.

25. The method of claim 20 wherein the prophylactic cup has a proximal end and a distal end with a circular cross-sectioned outside sidewall along the longitudinal axis and between the ends and wherein the prophylactic cup has a molded opening in the shape of a cone with a base of the cone opening at the distal end of the cup having a first diameter smaller than the diameter of the distal end of the cup to thus form an annular shoulder at the distal end of the prophylactic cup, and wherein an apex angle of the cone opening is between about 75.degree. and 142.degree. so that the cup can be used without a dental paste for polishing teeth.

26. The method of claim 20 wherein the head portion of the threaded member has a square cross-section perpendicular to the axis.

27. A screw assembly for mounting a prophylactic cup on a dental handpiece, comprising:

(a) a shaft means having a cylindrical cross-section along a longitudinal axis with opposed ends wherein one of the ends is threaded for threadingly mounting the prophylactic cup on the dental handpiece and wherein the other end is unthreaded; and

(b) a head means extending from the unthreaded end of the shaft means, the head means having spaced apart ends and an outside sidewall along the longitudinal axis wherein one end of the head means is adjacent to the unthreaded end of the shaft means and the other end of the head means provides an enlarged section that extends from the one end of the head means, opposite the shaft means and wherein there are at least two intersecting holes across the axis providing channels through the head means, intermediate the spaced apart ends with the holes having spaced apart open ends provided on opposed portions of the outside sidewall of the head means, wherein there is at least one groove in the enlarged section of the head means, wherein the prophylactic cup has a shaped body molded from a resilient, abrasive, elastomeric material containing a dental cleaning and polishing agent uniformly dispersed therein and the head means serves for mounting the prophylactic cup on the screw assembly with the elastomeric material enveloping the head means and filling the holes in the head means to form an integral interlock of the prophylactic cup on the head means of the screw assembly.

28. The screw assembly of claim 27 wherein the channels are at right angles to each other and wherein a plane through the longitudinal axis of the shaft means bisects the channels.

29. The screw assembly of claim 27 wherein the enlarged section of the head means is provided with a first groove across the other end of the head means and has a circular cross-section along the longitudinal axis and wherein a second radial groove in the enlarged section has a second axis that is coaxial with the longitudinal axis of the shaft means with the second groove intersecting one of the channels at opposed ends of the channel.

30. The screw assembly of claim 27 wherein the enlarged section of the head means has a rectangular cross-section along an axis corresponding to the axis of the shaft means and wherein there is a groove in the enlarged section.

31. The screw assembly of claim 30 wherein the groove is diagonally across the rectangular cross-section of the enlarged section.

32. A method for cleaning teeth, which comprises:

(a) providing a flexible prophylactic cup comprised of an elastomeric material mounted over a holding member, the improvement in the holding member defined, which comprises: a holding portion having a longitudinal axis and having a proximal end which is rotated by a rotating means on a dental handpiece and a distal end; and a head portion provided on the distal end of the holding portion along the longitudinal axis with one end of the head portion having a shoulder mounted adjacent to the handpiece and an opposed end along the axis, wherein the head portion is provided with at least two holes through the head portion which are across the axis and wherein the opposed end of the head portion has at least one slot across the opposed end and wherein the cup is mounted on the head portion with the material in the holes and the slot; and

(b) cleaning the teeth with the prophylactic cup whole holding the dental handpiece.

33. The method of claim 32 wherein the cup is composed of a silicone polymer as the material filled with a finely divided abrasive having a particle size between about 10 and 250 microns and wherein the cup has an opening in the shape of a cone with an angle between about 75.degree. and 142.degree. so that the cup polishes the teeth.

34. The method of claim 33 wherein the silicone polymer contains between about 20 and 50 percent by weight abrasive.

35. The method of claim 34 wherein the abrasive is pumice.

36. A method for producing a prophylactic cup, which comprises:

(a) providing a holding member having a longitudinal axis with a holding portion of the holding member having a proximal end, which is rotated by a rotating means on a dental handpiece, and a distal end; and

(b) molding the prophylactic cup on a head portion of the holding member with the head portion mounted on the distal end of the holding portion, opposite the proximal end, wherein the head portion has a first end adjacent to the holding portion and an opposed second end along the longitudinal axis and a sidewall along and around the longitudinal axis, between the opposed ends of the head portion with at least two inlets that extend through the head portion intermediate the ends of the head portion, and wherein when the prophylactic cup is molded on the head portion, a portion of the prophylactic cup is filled in the inlets in the head portion to form an integral interlock of the prophylactic cup on the head portion of the holding member.
 Description Submit all comments and votes
 


BACKGROUND OF THE INVENTION

(1) Field of the Invention

The present invention relates to an improved flexible prophylactic cup particularly adapted for mounting onto a dental hand tool. In particular, the present invention relates to a screw assembly with an inletted head for mounting a molded prophylactic cup onto a dental hand tool and the shape of the working surface of the cup. The prophylactic cup is preferably molded from a silicone polymer, usually containing a dental cleaning and polishing agent such as pumice, uniformly dispersed throughout the polymer. Silicone polymers are poorly adherent to any surface. Therefore, when pumice is added to the silicone polymer, the strength of the silicone polymer is reduced. This strength reduction is often manifested at the point where the cup is molded to a mounting screw or mandrel. Because of the reduced strength, the torque stress causes the cup to become loose and separate from the mounting screw before the teeth cleaning procedure is completed. The present invention preferably overcomes these inherent drawbacks by providing a number of interconnected inlet portions comprised of channels and grooves through the head of the mounting screw. This greatly increases the bonding surface and the bonding strength between the molded silicone polymer and the mounting screw and provides for the bonding to be achieved by mechanical retention.

(2) Prior Art

The prior art has described various types of dental instruments for cleaning stains and plaque from teeth and gingival crevices Some of the prior art devices use a prophylactic cup or a polishing cup mounted on a dental handpiece. Prophylactic cup paste is usually repeatedly applied to the cup in use. The polishing cup can be supplied with a dental cleaning paste that is contained in the dental handpiece and pumped through a channel in the polishing cup to the teeth. U.S. Pat. Nos. 3,977,083 to Leslie et al and 3,977,084 to Sloan shows this type of device. The dental handpieces in these devices are not disposable as in the present invention and must be sterilized between patients.

U.S. Pat. No. 3,789,462 to Riech shows a prophylactic cup that is formed from an elastomeric urethane polymer filled with pumice or other abrasive agents. This device does not require a dental paste because the abrasive pumice is evenly dispensed throughout the elastomeric material. The polyurethane polymer bonds well to the screw; however, this device is used at the expense of the health and safety of the patient because of the toxic nature of urethane materials. Also the shape of the cup is not optimal for cleaning teeth.

The prior art has also shown rotatable disks with embedded abrasive material, rotatable brushes that require an abrasive to be added to the brushes and various shapes of rigid tools that are used for dental hygiene. Illustrative of these prior art devices are U.S. Pat. Nos. 1,451,993 to McLellan; 1,520,491 to Weissleder; 1,620,990 to Brothers; 2,093,007 to Chott; 3,091,033 to Ellman; 3,985,147 to Ricketts et al; 4,335,731 to Bora, Jr.; 4,381,792 to Busch, Jr. et al and 4,601,661 to Du Be et al.

OBJECTS

It is therefore an object of the present invention to provide an improved dental prophylactic cup formed of a non-toxic polymer impregnated with an abrasive that will not separate from a mounting screw or other holder member when the prophylactic cup is mounted into a dental hand tool and used to clean teeth. Further, it is an object of the present invention to provide a prophylactic cup formed of a non-toxic, abrasive impregnated polymer with a novel inletted mounting screw so that the cup can be mounted onto a dental hand tool for cleaning teeth. Further, it is an object of the present invention to provide a novel mounting screw for mounting a prophylactic cup onto a dental hand tool wherein a head of the mounting screw provides a unique interconnection of inletted portions providing a bonding surface such that the cup will not separate from the mounting screw when angular momentum is imparted to the cup by the dental hand tool. Still further, it is an object of the present invention to provide an improved dental prophylactic cup mounted onto a disposable dental hand tool that is relatively simple and inexpensive to manufacture. These and other objects will become increasingly apparent by reference to the following descriptions and to the drawings.

IN THE DRAWINGS

FIG. 1 is a perspective v