|
Claims  |
|
|
What is claimed is:
1. An ultrasonic pulse/echo transmitting and receiving instrument
comprising:
an ultrasonic transducer means for transmitting and receiving ultrasonic
mechanical acoustic pulses;
electrical power supply means providing a source of electrical power;
receiving circuit means for isolating and amplifying electrical signals
representing return echoes of the acoustic pulses;
timing and drive control circuit means for timing operations of the
instrument and driving the transducer means to transmit periodic bursts of
the acoustic pulses in a pulse mode;
first switch means operatively connected between the electrical power
supply means and the transducer means, controlled by the timing and drive
control circuit means to send electrical power in an electrical pathway to
the transducer means during a first time period;
second switch means operatively positioned between the transducer means and
ground, the second switch means providing a low impedance electrical
pathway from the transducer means during a second time period;
third switch means operatively positioned between the transducer means and
the receiving circuit means controlled by the timing and drive control
circuit means to allow the receiving circuit means to receive the
electrical signals representing return echoes of the acoustic pulses in an
echo mode of the transducer means during a third time period; and
the timing and drive circuit means including dual one shot triggering means
for creating timing pulses in a first portion of the circuitry, and power
MOSFET driver means for creating driving signals for the first, second,
and third switch means of the instrument.
2. An ultrasonic pulse/echo transmitting and receiving instrument
comprising:
an ultrasonic transducer means for transmitting and receiving ultrasonic
mechanical acoustic pulses;
electrical power supply means providing a source of electrical power;
receiving circuit means for isolating and amplifying electrical signals
representing return echoes of the acoustic pulses;
timing and drive control circuit means for timing operations of the
instrument and driving the transducer means to transmit periodic bursts of
the acoustic pulses in a pulse mode;
first switch means operatively connected between the electrical power
supply means and the transducer means, controlled by the timing and drive
control circuit means to send electrical power in an electrical pathway to
the transducer means during a first time period, the first switch means
including input from and adjustable direct current power supply, input
from the timing and drive circuit means, a first MOSFET means between the
input from the power supply and an outlet, and second MOSFET means between
the input of the timing and drive means and the first MOSFET means, so
that the operation of the second MOSFET means from the timing and drive
means controls opening and closing of an electrical pathway between the
power supply and the transducer means through the first MOSFET means;
second switch means operatively positioned between the transducer means and
ground, the second switch means providing a low impedance electrical
pathway from the transducer means during a second time period;
third switch means operatively positioned between the transducer means and
the receiving circuit means controlled by timing and drive control circuit
means to allow the receiving circuit means to receive the electrical
signals representing return echoes of the acoustic pulses in an echo mode
of the transducer means during a third time period.
3. The instrument of claim 2 wherein first and second diodes and a resistor
are connected in series between the first MOSFET means and the input from
the power supply.
4. An ultrasonic pulse/echo transmitting and receiving instrument
comprising:
an ultrasonic transducer means for transmitting and receiving ultrasonic
mechanical acoustic pulses;
electrical power supply means providing a source of electrical power;
receiving circuit means for isolating and amplifying electrical signals
representing return echoes of the acoustic pulses;
timing and drive control circuit means for timing operations of the
instrument and driving the transducer means to transmit periodic bursts of
the acoustic pulses in a pulse mode;
first switch means operatively connected between the electrical power
supply means and the transducer means, controlled by the timing and drive
control circuit means to send electrical power in an electrical pathway to
the transducer means during a first time period;
second switch means operatively positioned between the transducer means and
ground, the second switch means providing a low impedance electrical
pathway from the transducer means during a second time period; and
third switch means operatively positioned between the transducer means and
the receiving circuit means controlled by the timing and drive control
circuit means to allow the receiving circuit means to receive the
electrical signals representing return echoes of the acoustic pulses in an
echo mode of the transducer means during a third time period, the third
switch means including an input form the transducer means, an input from
the timing and drive means, and an output to the receiving means, and
including switching means to open and close an electrical pathway between
the input from the transducer means, and the output to the receiving
means, and further comprising a MOSFET and a buffer current amplifier in
series between the input from the transducer means and the output to the
receiving means, wherein the MOSFET has a voltage rating at least as large
as the power supply means to protect the buffer current amplifier.
5. A drive for transmitting and receiving unipolar ultrasonic energy for
sue in nondestructive evaluation comprising:
a housing to which components of the device can be installed;
first connection means on the housing to connect the device to an
ultrasonic transducer means;
second connection means on the housing to connect the device to an
electrical power source;
third connection means on the housing to connect the drive to a receiver
amplifier means for providing an amplified received signal to an output;
power conversion means connected to the second connection means to provide
one or more direct current voltages to the device;
control means for controlling timing and operation of the device according
to parameters;
manually adjustable controls connected to the control means for adjusting
the parameters related to the control means;
display means for displaying representations of one or more parameters;
first switch means for providing an electrical pathway for excitation
voltage to the first connection means, the first switch means being
controlled between non-conducting and conducting states by the control
means and being conducting during a first time period to charge the
transducer means;
second switch means for providing a low impedance electrical pathway to
quickly discharge electrical charge from the transducer means, the second
switch means being controlled by the control means to be conducting at a
time after the first switch means is conducting and then non-conducting;
and
third switch means for providing an electrical pathway to the third
connection means from the transducer means, the third switch means being
controlled by the control means and being in a conducting state when
ultrasonic energy is received through the third connection means, at a
time substantially after the second switch means is non-conducting after
being conducting.
6. The device of claim 5 wherein one of the direct current voltages used
for an excitation voltage is a variable voltage generated according to a
step function.
7. The device of claim 5 further comprising a housing means.
8. The device of claim 5 wherein the first, second and third switch means,
receiving means, control means, and power converting means are contained
on printed circuit boards installed in the housing.
9. The device of claim 8 wherein the printed circuit boards are constructed
according to ground plane construction, include a ground plane, for fast
pulse transition times and enhancement of noise immunity.
10. The device of claim 8 wherein the power conversion means and inputs
from the control means are referenced to a separate ground other than the
ground plane for eliminating ground loops which can degrade switching time
for the first, second, and third switch means.
11. The device of claim 5 wherein first switching means includes the
combination of five diodes and a band pass filter to decouple return
echoes at first and second MOSFET devices.
12. The device of claim 5 wherein the second switching means includes a
resistor and capacitor to decouple low frequency elements of return
ultrasonic pulses to ground through a MOSFET gate drive circuitry.
13. The device of claim 5 wherein the third switch means comprises a MOSFET
electrically connected to accept ultrasonic energy from said transducer
means and a buffer current amplifier of limited input voltage range
electrically connected to accept ultrasonic energy from said MOSFET.
14. The device of claim 5 wherein the first, second and third switching
means are active switching means.
15. A method for transmitting and receiving unipolar ultrasonic
nondestructive pulses comprising: cyclically triggering excitation voltage
to a piezoelectric ultrasonic transducer; connecting by first active
switch means the excitation voltage to the transducer at certain times and
providing a low impedance transmission of electrical energy to the
transducer to charge the transducer prior to creating a unipolar
ultrasonic pulse; connecting by second active switch means a low impedance
pathway to the transducer to discharge the transducer and propagate an
ultrasonic mechanical acoustic pulse, and eliminating the low impedance
pathway upon return echo of the ultrasonic pulse; and connecting by third
active switch means the transducer to an amplifying and receiving means at
a high impedance to communicate a return echo signal to the amplifying and
receiving means.
16. The method of claim 15 wherein the excitation voltage is provided by a
variable 0 to 1000 volts DC power supply.
17. The method of claim 15 further comprising the step of avoiding
parasitic capacitive elements int he first, second, and third active
switch means resulting in high impedance paths by decoupling the elements.
18. The method of claim 15 wherein the excitation voltage is created by a
step function to produce ultrasonic pulses on the order of 10 nanoseconds
or less at a magnitude over a range of 0 to 1000 volts.
19. The method of claim 15 wherein the first, second, and third active
switch means utilize MOSFETs.
20. The method of claim 19 wherein further MOSFET devices are used to drive
gate junctions of the MOSFETs of the first, second, and third active
switch means.
21. The method of claim 15 wherein separate grounds are utilized for the
excitation voltage means and for the first, second, and third active
switch means, eliminating ground loop currents to increase signal band
width. |
|
|
|
|
Claims  |
|
|
Description  |
|
|
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a means and method for transmitting and
receiving ultrasonic energy, and in particular, one which allows the use
of a single ultrasonic transducer in a pulse/echo mode to generate and
receive unipolar ultrasonic pulses over a wide frequency bandwidth.
2. Problems in the Art
Ultrasonic interrogation is a widely used and promising technique of
nondestructive evaluation. Nondestructive evaluation allows analysis of
the interior of materials or structures without physically opening up or
breaking into the interior. The advantages of this are obvious.
It has been firmly established that ultrasound can be propagated into a
material and that its returning echoes will contain information about the
structure of the interior of the material. For example, ultrasonic waves
directed into a solid, generally homogeneous material, should result in
reflected echoes which are unperturbed. If, however, the material contain
cracks, voids, discontinuities, or such things, the reflected echoes
should give an indication of the existence of these types of things. Major
problems exist, however, in obtaining reliable and pertinent information
from the echoes, and interpreting the echoes.
A co-pending, co-owned application filed Feb. 8, 1990, by inventors
Thompson and Hsu, entitled MEANS AND METHOD OF TRANSMITTING AND RECEIVING
BROADBAND, UNIPOLAR ULTRASONIC PULSES FOR ULTRASONIC INSPECTION, (which is
a continuation application from Ser. No. 181,094 filed Apr. 13, 1988)
discusses in some detail the differences in the types of ultrasonic pulses
that are used in ultrasonic nondestructive evaluation. It also discusses
why what are called "unipolar pulses" are believed to be better than
"bipolar pulses" in many cases of ultrasonic non-destructive inspection
and evaluation.
The above referenced application discusses the significant problems
encountered in generating and receiving unipolar ultrasonic pulses. It
discloses one structure and method for doing so. Circuitry was used
incorporating two what will be called "passive" switching elements to
"switch" the circuitry between the transmit (or pulse) and the receive (or
echo) portions of each cycle. These passive switches also ensure
appropriate impedances in the circuit to maintain the unipolar nature of
the ultrasonic pulses from their generation to their reception.
It has been found that there is room for improvement with regard to this
design. For example, it required utilization of and connection to a
discrete square wave generator device, which in actuality itself contained
a switch which was needed to maintain the unipolar nature of the pulses.
It would be advantageous to be able to incorporate the square wave
generator into the circuitry of an instrument to avoid the necessity of a
separate square wave generator.
Additionally, there is a need for a unitary instrument that has a quicker
transition time between transmit and receive states and maintains or
improves upon the excellent bandwidth and time resolution of the
co-pending application.
While the device described in the above mentioned application does present
a viable way of generating and receiving unipolar ultrasonic pulses, there
is a need in the art for improvement of the procedure and instrument used
for the procedure. It is therefore a primary object of the present
invention to provide an ultrasonic unipolar pulse/echo instrument and
method which improves over or solves the problems and deficiencies in the
art.
Another object of the present invention is to provide an instrument and
method as above described which maintains the unipolar nature of the
ultrasonic pulses in both the transmit (pulse) and receive (echo) portions
of each cycle.
A still further object of the present invention is to provide an instrument
and method as above described which has an improved bandwidth without
sacrificing time resolution.
A still further object of the present invention is to provide and
instrument and method as above described which results in improved return
echoes of the unipolar pulses.
A further object of the present invention is to provide an instrument and
method which utilizes active switches to accomplish improved unipolar
pulse/echo operation.
Another object of the present invention is to provide an instrument and
method as above described which results in improved output voltage during
transmission and fast transition between transmit and receive operations.
Another object of the present invention is to provide an instrument and
method as above described which can be operated from a single unitary
instrument.
Another object of the present invention is to provide an instrument and
method as above described which is reliable, efficient, and economical.
These and other objects, features, and advantages of the present invention
will become apparent with reference to the accompanying specification and
claims.
SUMMARY OF THE INVENTION
The present invention relates to an instrument and method for transmitting
and receiving ultrasonic pulses for nondestructive evaluation of
materials. The invention represents an improvement over co-pending and
co-owned U.S. Ser. No. 477,162, and parent application Ser. No. 181,094,
now abandoned, referenced above and which are incorporated by reference
with this disclosure.
The present invention utilizes a conventional ultrasonic transducer to
transmit and receive ultrasonic pulses. The transducer operates in what is
called a "pulse/echo" mode of both transmitting and receiving. The
circuitry connected to the transducer therefore must time and control
transmission and reception so that they do not overlap or conflict with
one another, because they must be performed by the same transducer. At the
same time, the present invention seeks to generate and maintain unipolar
ultrasonic pulses. This requires that certain differences in impedances be
set up in the circuitry at different times during the transmit and receive
cycles.
The instrument contains within a housing a timing and drive circuit,
several power supplies, a receive and amplify circuit, and three switch
means. The instrument is connectable to a standard service alternating
current power supply. The transducer element is contained with a holder
which is connectable by coaxial connectors and coaxial cable to a coaxial
connector on the instrument. The transducer can therefore be moved around
to a considerable extent without having to move the instrument.
The power supplies convert the standard AC line voltage to desired direct
current power supplies. One is a variable DC voltage supply that is used
as the variable excitation voltage for charging the transducer. Another DC
power supply is utilized by various components of the circuitry and is not
variable.
The timing and drive circuitry controls the operation of the instrument.
For example, it controls operation of a first switch means to allow the
excitation voltage to charge the transducer. It then opens the first
switch means and closes a second switch means which is connected to an
extremely low impedance pathway. This discharges the transducer very
quickly to produce the mechanical ultrasonic acoustic pulse. The third
switch means opens and closes the pathway to the receiving and amplifying
circuitry. This switch means closes after the ultrasonic pulse is
transmitted so that the transducer can receive the reflected echo of the
pulse, convert that mechanical energy into an electrical signal, and
communicate that signal to the reception and amplifying circuitry where it
can be prepared for output.
Each of the switch means is an "active" switch as compared to the "passive"
switches utilized in the application incorporated by reference. The timing
and drive circuitry gives the instructions to cause the actual switching
elements to open or close, as compared to the diode configuration in the
application incorporated by reference which served as passive switches
depending on the particular electrical pathway.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an electrical schematic of a passive-switched unipolar pulse/echo
circuitry.
FIG. 2 is a diagrammatical representation of the active switch pulse/echo
circuitry of the present invention.
FIG. 3 is a block diagram of a preferred embodiment of the present
invention depicting circuit cards or boards and elements for such a
unipolar pulse/echo instrument.
FIG. 4 is a perspective drawing of a preferred embodiment of the invention.
FIG. 5 is an electrical schematic of a portion of the power supply
according to the preferred embodiment of the present invention.
FIG. 6 is an electrical schematic of the timing and drive card shown in
FIG. 3.
FIG. 7 is an electrical schematic of the S1 card of FIG. 3, which
represents a first switching means of the invention.
FIG. 8 is an electrical schematic of the S2 card or second switching means
of FIG. 3.
FIG. 9 is an electrical schematic of the S3 card or third switching means
of FIG. 3.
FIG. 10 is an electrical schematic of the receiver card of FIG. 3.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
In order to assist in an understanding of the invention, a preferred
embodiment of the invention will now be described in detail. It is to be
understood that this is only a preferred embodiment of the invention, and
does not describe all the forms the invention can take.
In this description, reference will be taken to the drawings. Reference
numerals will be used to indicate parts and locations in the drawings. The
same reference numerals will be used for the same parts and locations in
all of the drawings, unless otherwise indicated.
It is important to an understanding of the invention to understand the
predecessor to this invention. As previously discussed, the application
incorporated by reference discloses and claims a unipolar pulse/echo means
and method. With reference to that application, it becomes apparent that
the circuitry is designed with what are called "passive switches", which
by their nature allow for the very quick cycling of the single ultrasonic
transducer between a transmit mode and a receive mode. Likewise, the
circuitry involved with the transducer must perform different functions
during those cycles, and those passive switches operate to allow these
functions while at the same time presenting the appropriate impedances in
the circuitry to create and maintain ultrasonic pulses which are unipolar
in nature.
For comparison purposes to the present invention, FIG. 1 is a schematic
representation of a circuit 10 representative of the unipolar pulse/echo
circuit of co-pending and co-owned U.S. Ser. No. 477,162 and parent
application Ser. No. 181,094. First, second, and third passive switches
12, 14, and 16 respectively, are indicated within dashed boxes. As can be
immediately seen, the unique diode configurations in passive switch 1
(reference #12) and switch 3 (reference #16) can be seen.
It is to be understood that circuit 10 was designed specifically for use
with a low output impedance commercial square wave generator. Circuit 10
could then be put into a package which could be directly connected to such
a generator. It was determined that switch means 2 (reference #14)
actually existed inside such square wave generator. A first, and
significant difference with the present invention is that the square wave
generator of the present invention is "built-in" to the circuitry, and no
external square wave unit and hook ups are required.
Circuit 10 of FIG. 1 operates as follows. During each transmit portion of
the pulse/echo of ultrasound from transducer 18, switch 1 (reference #12)
is "closed" as the output of the square wave generator is high (about 50
volts). An electrical pathway therefore exists to transducer 18 so that it
can be charged by permitting this high voltage to be applied to transducer
18.
In circuit 10, only one of the three switches is closed as any particular
time. Therefore, during the transmit portion of the cycle, switch 12 is
closed, whereas switches 2 and 3 are basically "open". For example, switch
3 is effectively open because any voltage above one diode drop (0.7 volts)
is shorted out by the clipping diodes in that switch.
The next portion of the cycle involves closing switch 2 inside of the
square wave generator which pulls down its output voltage in a very short
time (10-20 nanoseconds or ns). The output of the square wave generator
therefore quickly drops to 0. This causes transducer 18 to discharge
electrical energy stored in it which produces a mechanical acoustic
ultrasonic pulse which propagates away from transducer 18.
The immediate return echoes of the transmitted ultrasound are "received" by
transducer 18. Just as electrical energy stored and discharged from
transducer 18 produces a mechanical acoustical wave with certain
properties, reflected mechanical acoustical waves that return into
transducer 18 cause it to vibrate and produce an electrical signal. Such
operation is well known by those of ordinary skill in the art. However,
during this "receive" portion of the cycle, switch 1 is effectively open
because the magnitude of the return echoes is almost always less than one
diode drop in switch 1. This passive operation basically results in the
electrical signals from transducer 18 being allowed to travel through the
effectively "closed" switch 3 to receiving circuitry. The electrical
signals caused by the return echoes effectively do not "see" the low
impedance of the square wave generator, which are needed to drive the
transducer which has a very small input impedance. This is discussed in
detail in application Ser. No. 477,162. It was also pointed out that such
an arrangement is an essential requirement for generation and reception of
unipolar pulses. If this relationship did not exist, the return signal
picked up by the transducer, having an extremely high output impedance,
would be high-pass filtered by the low impedance elements of the square
wave generator.
It can therefore be seen how the three "passive switches" of circuit 10
would "passively" cooperate to achieve the transmit/receive (pulse/echo)
cycles while at the same time producing the unipolar pulses which are at
the heart of such an invention. Such a circuit, however, proved to have
some disadvantages and the need for improvements were recognized.
Therefore, the need was perceived for a total, unitary instrument which
could more effectively produce pulse/echo operation of a conventional
transducer while also generating maintaining, and receiving unipolar
pulses. By referring to FIG. 2, a general block-form electrical schematic
of circuit 20 according to the present invention is depicted. The primary
differences from circuit 10 are as follows. First of all, circuit 20
requires a timing and drive circuit 22. This circuit 22 is basically the
control center for operating three "active" switches 1, 2, and 3
(alternatively designated by reference nos. 24, 26, and 28 respectively).
The need for connection to a separate square wave generator has been
eliminated. A variable power supply 30 is incorporated into circuit 20.
Additionally, a receiver circuit (32) which includes an amplification
subcircuit is also present.
Transducer 18 (again a conventional piezoelectric transducer in the
preferred embodiment) is incorporated into the circuit so that switch 1 is
between it and power supply 30. Switch 1 functions to close the electrical
pathway and allow electrical power from power supply 30 to charge
transducer 18 during one portion of each pulse/echo cycle.
Switch 2 is positioned between transducer 18 and the receiver circuit 32.
Again, switch 2 closes, upon instruction of circuit 22, to discharge
electrical energy from transducer 18 to generate the ultrasonic pulse.
Finally, switch 3 is connected between transducer 18 and the receiver
circuit 32 and closes, upon instruction, circuit 22, during the portion of
the cycle where the reflected ultrasound is captured and converted into an
electrical signal by transducer 18, passing those signals to the receiver
circuit 32.
FIG. 2 also shows timing and device circuit 22 is directly connected to
each of switches 1, 2, and 3. As will be discussed later, circuit 22
controls the opening and closing of each of these switches. As is easily
understood, each of the switches therefore is an "active switch"; opening
and closing according to external instruction (by circuit 22), as opposed
to the "passive" nature of the switching described with respect to circuit
10.
FIG. 3 is a diagrammatic block layout of an instrument 34 according to the
present invention. It is to be understood, that this is only one
configuration the invention could take and is for illustrative purposes
only.
Instrument 34 is connectable to a standard 128 VAC (volts/alternating
current) external power supply (36). Internally, a first power supply 38
converts the line voltage (AC) to plus and minus 28 VDC (volts/direct
current). A second power supply 40 converts plus 28 VDC to a 0-1,000 VDC
variable power supply.
Both power supplies 38 and 40 are contained on the printed circuit boards
which in turn are fastenable to a mother board 42, all such as is well
known within the art.
A timing and drive printed circuit card 44 contains the timing and drive
circuit 22. It is connectable to first power supply 38 and operates off of
28 VDC.
What will be called a switch board 46 contains separate printed circuit
boards for each of active switches 1, 2, and 3 (reference nos. 24, 26, and
28). Additionally, switch board 46 is connectable to the first power of
supply 38 and utilizes plus or minus 28 VDC. Additionally, a jack mount 48
is included on switch board 46 to allow connection and communication such
as will be described later.
A fan 50, which can operate from the first power of supply 38, is included
on the mother board to provide cooling circulation of air into and out of
instrument 34, such as well know in the art.
FIG. 3 also diagrammatically depicts a receiver card 52 which would contain
the receiving and amplifying circuitry for instrument 34. The front panel
54 of instrument 34 can include an on-off switch 56, a voltage readout
display 58, a repetition rate control 60, an excitation voltage control
62, as well as an input jack for cable to transducer 18 (see reference
#64), and a signal-out jack 66 so that the received signal, amplified by
receiver circuit 32, can be communicated to additional equipment.
The arrangement depicted in FIG. 3 therefore shows a unitary unipolar
pulse/echo instrument containing all needed circuitry. Instrument 34 is
easily manufacturable and serviceable by nature of the design of all
subcircuits on the printed circuit cards or boards. As is well appreciated
in the art, the actual physical layout of circuit boards in instrument 34
has been carefully designed for optimal circuit performance in light of
the fact of the presence of high frequency circuits. In the preferred
embodiment, this layout has done away with problems such as slow switching
times and poor noise immunity, with the result being instrument 34 has a
signal to noise (S/N) ratio at least 20 dB higher than commercial units.
FIG. 4 depicts an example of how instrument 34 could look according to the
preferred embodiment. A housing 70 would enclose all of the circuitry.
Front panel 54 would contain display 58, on/off switch 56, repetition rate
control 60, excitation voltage control 62, as well as input jack 64 and
signal out jack 66. Also shown is an external trigger jack 72 and a sync
jack 74. A gain control 76 could also be incorporated to control the
amount of amplification of receiver circuit 32 on receiver card 52. An
offset control 78 could also be utilized.
FIG. 4 also shows electrical plug 80 used to access 128 VAC, a vent 82 in
the side of housing 70 for air circulation of fan 50, as well as labeling
of the various front panel items and calibration figures for the controls.
It is furthermore noted that there are two signal-out jacks 66 and 68 in
this particular embodiment. One is associated with gain control 76; the
other is not.
FIG. 4 also depicts cable 84 which can be used to connect transducer holder
86 (containing transducer 18) to the "T/R" or input jack 64 on the front
panel 54. Cable 84 can be of sufficient length to allow transducer 18 to
be positioned and moved during operation of instrument 34.
The basic makeup of instrument 34 has now been described. Specifics of the
circuitry, shown in block form in FIG. 3, will now be discussed.
FIG. 3 illsutrates that in the preferred embodiment, instrument 34 consists
of a mother board 42, a switchboard 46, four printed circuit boards 24,
26, 28, and 48 on switchboard 46, three printed circuit boards 38, 40, and
44 directly on mother board 42, a printed circuit board 52 attached to
front panel 54, and then readouts, switches, controls, and a fan. This is
all contained within or on housing 70. Instrument 34 also contains 10 to
1,000 VDC electrical power supply, and two 28 VDC electrical power
supplies.
Below will be individual descriptions of pertinent portions of the printed
circuit boards corresponding to those shown in FIG. 3, as well as how they
function within the system.
FIG. 5 is an electrical schematic of power supply card or printed circuit
board 38. The left side of the circuit provides inputs for plus and minus
28 VDC and a ground connection. The standard line 128 VAC is first
converted to plus or minus VDC, and then introduced at this point.
As can be seen, voltage regulator components 88, 90, 92, 94, and 96 receive
the plus or minus VDC and convert it into different output VDC usable by
other parts of instrument 34. For example, component 88 along with diode
D4 transform plus or minus VDC into 5 VDC which is available, for example,
for miscellaneous digital equipment or components associated with the
circuitry 34. Component 88 can be device identified by component part
number LM7805 and, like all other parts in these schematics, is available
under this number by a wide variety of electrical component manufacturers
and/or suppliers.
Component 90 (which can be a device identified by LM7905) cooperates with
diode D3 to produce an output of minus 5 VDC. Diode D3 is reversed from
diode D4 and is connected to minus 28 VDC input. In the preferred
embodiment, however, the minus 5 VDC is not used.
Component 92 (identified by #LM337) cooperates with diode D2, varistor P1,
and the other shown components to take a minus 28 VDC and output an
adjustable minus voltage DC (1.2-37 VDC). As can be seen, the output is
used as a supply for card of printed circuit board 28 which contains
active switch 3. As is further shown, connection can be made to a 3 pin
molex connector, such as is well known in the art.
Component 94 (LM317) utilizes diode D5 and varistor P2 to convert a plus 28
VDC into a variable output positive voltage DC (1.2 to 37 VDC). This
voltage is available through the indicated molex connectors to cards 26
and 28, containing active switches 2 and 3.
Finally, component 96 (also LM317) cooperates with diode D5 and varistor P3
to create a variable output voltage of a positive nature to fan 50.
FIG. 6 is an electrical schematic of timing and drive card or printed
circuit board 44. The circuitry is fairly conventional. Four 74LS123 (or
alternatively 7HC123) dual one shot trigger devices 98 (IC-TTL Low Power
Schottky, Dual Retriggerable Monostable Multivibrators) are powered by
regulated voltage through device 7805, which in turn is connected +28VDC
from the appropriate power supply in instrument 34. The dual one shots
cyclically self-trigger timing pulses which are output to 7TSC429CPA power
MOSFET drivers 100 (available from Teledyne).
It can also be seen that the dual one shots utilize plus 5 volts DC and are
connected to the repetition rate control potentiometer 60 on front panel
54 of instrument 34 which serves as a manual control for the rate of
timing pulses.
The MOSFET drivers 100 in turn are connectable through outputs from card 44
to cards 24, 26, and 28, which contain active switches 1, 2, and 3. As
will be further discussed, each of the active switches 1, 2, and 3 contain
power MOSFETs which are used in a switching capacity. The MOSFET drivers
100 drive the gate junctions of the MOSFETs in switches 1, 2, and 3.
It is to be understood that in timing and drive card 44, ground plane
construction, such as well known in the art, is required to maintain
extremely fast pulse transition times and to enhance noise immunity of the
circuit.
FIG. 7 depicts the electrical schematic of the preferred embodiment of card
24 containing active switch 1. Coaxial connector 102 is in electrical
communication from the 0-1,000 VDC power supply 40. Coaxial connector 104
is in electrical communication with the S1 output of timing and drive card
44. Each of these inputs are referenced to a separate ground other tha | | |