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Expanded polystyrene foam articles produced from used polystyrene materials
   
Document Number
US Patent 5266396
Issued Date
November 30, 1993
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Abstract
A method for recycling expanded polystyrene foam materials. Unexpanded virgin polystyrene beads having pentane gas contained therein are thermally expanded to produce a supply of expanded beads. Next, a supply of used expanded polystyrene foam is obtained and ground into small portions, preferably of the same size as the expanded beads. The used polystyrene foam pieces are then placed in contact with pentane gas. The expanded beads and the pentane-treated foam pieces are thereafter combined to form a mixture which preferably contains not less than about 50% by weight foam pieces. The mixture is then placed in a mold, followed by the application of heat and pressure thereto in order to produce a final product with a high degree of structural integrity. The pentane gas treatment of the foam pieces enables the fusion thereof to the expanded beads, resulting in a highly durable product.
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Number of Claims:
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Owner
Hewlett-Packard Company (Palo Alto, CA)
Published
November 30, 1993
Application Number
08/029,270
Filed
March 10, 1993
US Classification
428/306.6   264/45.4 264/DIG.7 428/308.4 428/316.6 521/149 521/54 521/55
Int'l Classification
B29C   67/20   (20060101)  
Assistant Examiner
Parent Case
CROSS REFERENCE TO RELATED APPLICATIONS This is a divisional of copending application Ser. No. 07/724,006 filed on Jul. 1, 1991, now U.S. Pat. No. 5,217,660.
USPTO Field of Search
428/306.6   428/308.4   428/316.6  
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