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Description  |
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BACKGROUND OF THE INVENTION
This invention relates generally to the transport of limp sheet material
between two sites and relates, more particularly, to means for lifting
single layers of limp sheet material from a lay-up of sheet material.
It is not uncommon in industrial applications that in order for individual
pieces of limp sheet material to be worked upon by an operator, each piece
must singularly be picked up manually by the operator from a stack of such
pieces. It is known, however, that the repetitious movements required on
the part of an operator to pick up such pieces may lead to physical
problems such as carpal tunnel syndrome or pinch cramps. As a measure to
prevent such physical problems and to save labor, it would be desirable to
provide means which obviates the need for the manual pick up of individual
pieces of limp sheet material from a stack thereof.
Accordingly, it is an object of the present invention to provide new and
improved means for automatically picking up individual pieces of limp
material from a lay-up of the material.
Another object of the present invention is to provide such means which,
after picking-up each piece of material, transports the piece to an
operator for handling.
Still another object of the present invention is to provide such means
which compensates for the reduction in height of the lay-up as the pieces
are singularly removed therefrom and which has an enhanced reliability for
picking up pieces.
Yet another object of the present invention is to provide such means which
is uncomplicated in construction and effective in operation.
SUMMARY OF THE INVENTION
This invention resides in a device for picking up a top layer of limp sheet
material from a lay-up of sheet material.
The device includes means for gripping the top layer of a lay-up of limp
sheet material and means for moving the gripping means toward the lay-up
along a generally downwardly-directed path and away from the lay-up along
a generally upwardly-directed path. The gripping means includes means for
frictionally engaging two spaced regions of the top layer of the lay-up
and means for moving the engaged regions relative to one another to form a
fold between the engaged regions and so that the fold is retainably held
by the engaging means. By moving the engaging means downwardly into
engagement with the top layer of the lay-up and moving the engaged regions
of the top layer relative to one another as aforesaid so that the top
layer is held by the engaging means and subsequently moving the gripping
means away from the lay-up, the top layer is lifted to an elevated
position above the remainder of the lay-up.
The means for moving the gripping means downwardly toward the lay-up is
adapted to exert an appreciable downwardly-directed force upon the lay-up
through the engaging means while the engaged regions of the top layer are
moved relative to one another to enhance the frictional gripping
engagement between the engaging means and the top layer.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view illustrating an embodiment of the device being
utilized in an environment of intended use.
FIG. 2 is a side elevational view of the base of the FIG. 1 device as seen
generally from the right in FIG. 1.
FIG. 3 is a plan view of the FIG. 2 base as seen generally from above in
FIG. 2.
FIG. 4 is a fragmentary elevational view of the FIG. 1 device as seen
generally from the front in FIG. 1 and illustrating the head assembly of
the device when positioned in a raised condition.
FIG. 5 is a view similar to that of FIG. 4 illustrating the head assembly
of the device when positioned in a lowered condition.
FIG. 6 is a fragmentary elevational view of the head assembly of the FIG. 1
device as seen generally from the front in FIG. 1.
FIG. 7 is a side elevational view of the head assembly of the FIG. 1 device
as seen generally from the right in FIG. 6.
FIG. 8 is a view similar to that of FIG. 6 illustrating schematically the
head assembly of the FIG. 1 device when positioned in engagement with the
underlying lay-up of sheet material.
FIG. 9 is a view similar to that of FIG. 8 illustrating the disposition of
the top layer of the lay-up when gripped by the head assembly of the FIG.
1 device.
FIG. 10 is a perspective view of an alternative embodiment of a device for
picking up limp sheet material and a schematic representation of the
controls for the illustrated device.
FIG. 11 is a side elevational view of the head assembly of the FIG. 10
device as seen generally from the right in FIG. 10.
FIG. 12 is a front elevational view of the FIG. 11 head assembly as seen
from the left in FIG. 11.
FIGS. 13-16 are perspective views illustrating sequential operations of the
FIG. 10 device.
FIG. 17 is a schematic view of still another embodiment of a device for
picking up limp sheet material.
DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
Turning now to the drawings in greater detail and considering first FIG. 1,
there is illustrated an embodiment, generally indicated 20, of a transport
device shown in an exemplary environment of intended use. Such an
environment includes a table 22 providing an upwardly-directed support
surface and a stack or lay-up 24 of similarly-cut pieces of relatively
limp material. Although the layers of the lay-up 24 may take any of a
number of forms such as thin plastic sheets or fabric sheets comprised of
natural or synthetic material, each layer of the depicted lay-up 24 is a
fabric piece intended for use in the assembly of a garment item. As will
be apparent herein, the device 20 grips each layer of the lay-up 24
one-at-a-time beginning with the top layer. A gripped layer is
subsequently lifted by the device 20 to a station alongside an operator 26
where the gripped layer is manually pulled from the device 20 and worked
upon by the operator 26.
The device 20 includes a base 28 adapted to rest upon the table 22 and a
head assembly 30 movably supported by the base 28 for movement generally
toward and away from the lay-up 24. As best shown in FIGS. 2 and 3, the
base 28 of the device 20 includes a pedestal section 32 which is
substantially plate-like in form and in L-shaped section 34 attached to so
as to extend upwardly from the pedestal section 32. The pedestal section
32 includes a plurality of holes 35 through which screws 36 (FIG. 1) can
be inserted for securement of the pedestal section 32 to the table 22. The
L-shaped section 34 includes two legs 37, 38 oriented at a right angle to
one another. One leg 37 is fixedly secured, as with welds, atop the
pedestal section 32 so as to extend substantially vertically therefrom,
and the other leg 38 extends substantially forwardly of the device 20.
With reference still to FIGS. 2 and 3, the base 28 includes a bracket 40
having two opposite end plates 42, 44 joined by a bridge 46. The bracket
40 is attached to the leg 38 of the L-shaped section 34 so that the leg 38
is disposed substantially midway between the end plates 42, 44, and each
of the plates 42, 44 is directed generally forwardly of the device 20. The
plates 42, 44 include two sets 48, 50 of aligned apertures, and each plate
42 or 44 include a central aperture 52, 54 whose purpose will become
apparent herein.
With reference again to FIG. 1, the device 20 includes means, generally
indicated 62, for moving the head assembly 30 between a raised position
above the lay-up 24 as shown in FIG. 4 and a lowered position upon the
lay-up 24 as shown in FIG. 5 so that the head assembly 30 moves generally
toward and away from the lay-up 24 as it is moved between the FIG. 4 and
FIG. 5 positions. In the depicted device 20, the moving means 62 includes
an air-actuated cylinder assembly 64 having an elongated housing 66 and a
movable piston (not shown) slidably mounted within the housing 66 for
movement therealong. The cylinder assembly 64 is double-acting in that the
introduction of pressurized air from a pressurized air source 68 (FIG. 1)
such as a tank containing compressed air into one end of the housing 66,
i.e., the upper end as viewed in FIGS. 4 and 5, urges the piston
downwardly while the introduction of pressurized air into the opposite end
of the housing 66, i.e., the lower end as viewed in FIGS. 4 and 5, urges
the piston upwardly. A ram 70 (best shown in FIG. 5) is joined at one end
to the piston and joined at the other end to the head assembly 30 for
moving the head assembly 30 between the FIG. 4 and FIG. 5 positions as the
piston is moved upwardly or downwardly along the cylinder assembly housing
66.
In this connection, the cylinder assembly 64 includes a pair of internal
chambers for urging the ram 70 under the influence of air pressure, toward
either of its raised FIG. 4 or lowered FIG. 5 positions. With reference
again to FIG. 1, air from the pressurized air source 68 is routed to the
internal chambers of the cylinder assembly 64 by way of air hoses 76, 78,
and an electrically-operated solenoid valve 80 mounted within a controller
82 is appropriately connected to the hoses 76, 78 for control of the
actuation of the cylinder assembly 64. In the depicted device 20, the
solenoid 80 is connected to the hoses 76, 78 so that until the valve 80 is
actuated, a first of the internal chambers of the assembly 64 remains
pressurized and so that the ram 70 is maintained in its raised FIG. 4
position. Upon actuation of the valve 80, the air in the first internal
chamber of the assembly 64 is vented and the second internal chamber is
pressurized so that the ram 70 is moved downwardly from its raised FIG. 4
position toward its FIG. 5 lowered position upon the lay-up 24. Upon
de-actuation of the valve 80, the second chamber is vented and the first
chamber is re-pressurized to return the ram 70 from its lowered FIG. 5
position to its raised FIG. 4 position. Power for the solenoid valve 80 is
supplied from an electric power source through a cord 86.
With reference still to FIGS. 4-7, the head assembly 30 includes a body in
the form of an L-shaped member 56 having an upper plate portion 58 and a
front plate portion 60 joined at a right angle to one another. A pair of
parallel guide rods 72, 74 are attached at one end to the L-shaped member
56 of the head 30 and are loosely received by the sets of aligned
apertures 48, 50 in the base plates 42, 44 for sliding movement
therealong. More specifically, one guide rod 72 extends through the
apertures of one aperture set 48 and the other guide rod 74 extends
through the apertures of the other aperture set 50. As the head assembly
30 is moved toward and away from the lay-up 24 between the raised position
of FIG. 4 and the lowered position of FIG. 5, the guide rods 72, 74
slidably move along the aligned sets 48, 50 of apertures to stabilize and
guide the movement of the head assembly 30 toward and away from the lay-up
24.
As best shown in FIGS. 6 and 7, the head assembly 30 also includes means,
generally indicated 90, for frictionally engaging two spaced regions on
the upper surf ace of the top layer of the lay-up 24 and means, generally
indicated 88, for moving the engaged regions of the top layer toward one
another to form a fold therebetween which is nipped by the frictionally
engaging means 90. In the depicted device 20, the engaging means 90
includes a pair of rollers 92, 94 mounted upon the L-shaped member 56 for
rotation relative thereto about parallel axes. Each roller 92 or 94 of the
depicted device 20 is about 1.5 inches in diameter and includes a central
section 96 and an outer section 98 extending about the central section 96.
The central section 96 is fixed upon a shank 100 having a head 102 and a
nut 104 threaded upon the shank 100 so that the central section 96 is
tightly held between the head 102 and the nut 104 and so that rotation of
the shank 100 effects rotation of the corresponding roller 92 or 94. As
best shown in FIG. 7, each shank 100 extends through a bore 106 provided
within the front plate 60 to accommodate rotation of the shank 100 about
an axis of rotation corresponding generally with the longitudinal axis of
the shank 100. The shank 100 associated with the roller 92 is secured
within its corresponding bore 106 with a nut secured about the end of the
shank 100 opposite the head 102.
The outer section 98 of each roller 92 or 94 provides the roller with a
substantially cylindrical peripheral surface 93 or 95, and each peripheral
surface 93 or 95 is defined by a relatively high-friction material.
Although the material of the outer sections 98 may take any of a number of
suitable materials, the outer sections 98 of the depicted rollers 92, 94
are comprised of a relatively soft rubber of a type commonly used for
advancing paper in paper-feeding apparatus. In the head assembly 30, the
rollers 92, 94 are arranged in a side-by-side relationship so that the
peripheral surfaces 93, 95 thereof are in engagement with one another as
shown in FIG. 6. With the peripheral surfaces 93, 95 in engagement with
one another in this manner, the rotation of one roller 92 or 94 in one
rotational direction effects the rotation of the other roller 94 or 92 in
the opposite rotational direction.
With reference still to FIG. 7, the moving means 88 for moving the
frictionally-engaged regions of the top layer toward one another includes
an air-powered rotary actuator 110 having a housing 112 which is fixedly
secured to the front plate 60 on the side thereof opposite the rollers 92
and 94 and a shaft 114 which is fixedly secured in registry with the shank
100 associated with the roller 94 to effect rotation of both of the
rollers 92, 94 upon actuation of the actuator 110. The actuator 110 is a
double-acting type of device having a pair of internal chambers for urging
the shaft 114, under the influence of air pressure, in one rotational
direction or the other rotational direction through a predetermined number
of angular degrees. Air from the pressurized air source 68 (FIG. 1) is
routed to the internal chambers of the actuator housing 112 by way of air
hoses 116, 118 routed to the controller 82. An electrically-operated
solenoid valve 120 is mounted within the controller 82 and appropriately
connected to the hoses 116, 118 for controlling the actuation of the
actuator 110.
Until actuation of the solenoid valve 120, a first of the internal chambers
of the actuator 110 remains pressurized so that the shaft 114 is
maintained in a first position at which the roller 94 is oriented in a
first, or home, rotational position. Upon actuation of the valve 120, the
air in the first internal chamber of the actuator 110 is vented and the
second of the internal chambers is pressurized so that the shaft 114 is
suddenly rotated from the first rotational position through a preselected
number of angular degrees to a second rotational position. Upon subsequent
de-actuation of the valve 120, the second chamber is vented and the first
chamber is re-pressurized to return the shaft 114 from the second
rotational position to the first rotational position. An example of an
actuator suitable for use as the rotary actuator 110 is available from SMC
Corporation of Japan under the designation Series CRB.
In preparation of the device 20 for use and with reference again to FIGS. 1
and 4, the device 20 is situated adjacent a work station at which the
operator 26 is positioned and the lay-up 24 of limp sheet material is
positioned directly beneath the head assembly 30. Upon initiation of one
cycle of the device 20, the solenoid valve 80 is actuated so that the air
cylinder assembly 64 forces the head assembly 30 downwardly upon the
lay-up 24 so that the peripheral surfaces of the rollers 92, 94 engage two
spaced regions of the top layer, indicated 25 in FIG. 8. The rotary
actuator 110 is then actuated by means of the valve 120 so that each
roller 92 or 94 is rotated from its home position in the direction
indicated by the corresponding arrow 122 or 124 (FIG. 8) through a
preselected number of degrees, i.e., about 90 degrees, to a second
rotational position. As the rollers 92, 94 are rotated in the
aforedescribed manner, the engaged regions of the layer 25 are pulled
toward one another to form a fold, indicated 123 in FIG. 9, and so that
the resultant fold 123 is nipped and retainably held between the rollers
92, 94 as illustrated in FIG. 9.
The solenoid valve 80 associated with the cylinder assembly 64 is
subsequently de-actuated so that the head assembly 30 and the layer 25
held thereby are raised to the initial, raised position of the head
assembly 30 illustrated in FIG. 1. The operator 26 then removes the layer
25 from between the rollers 92, 94 by simply grasping and pulling the
layer 25 downwardly from the rollers 92, 94. Upon the passage of a
prescribed period of time, e.g., a period sufficient to permit the
operator 26 to remove the layer 25 from the rollers 92, 94, the actuator
110 is de-actuated to return the rollers 92, 94 to the original, or home,
position thereby completing one cycle of operation of the device 20. The
head assembly 30 is subsequently lowered and raised with respect to the
lay-up 24 and the rollers 92, 94 are rotated between the first, or home,
rotational position and the second rotational position in the
aforedescribed sequence to lift each layer of the lay-up 24 one-at-at-time
to a desired level at which the operator 26 can easily grasp the gripped
layer. The sequencing of the actuation and de-actuation of the solenoid
valves 80, 120 for control of the operation of the device 20 is controlled
by an appropriate timing circuit, e.g. a programmable microprocessor,
associated with the controller 82 and suitably wired to the valves 80,
120.
An advantage provided by the device 20 relates to the Movement of the
rollers 92, 94 downwardly into engagement with the lay-up 24, even though
the height of the lay-up 24 is constantly reduced as the layers are
singularly removed from the lay-up 24. Because the cylinder assembly 64 is
air-actuated, the head assembly 30 is urged downwardly upon the lay-up 24
until the downwardly-directed pressure of the head assembly 30 upon the
lay-up 24 equals the upwardly-directed pressure of the lay-up 24 upon the
head assembly 30. Therefore, even though the lay-up 24 is reduced as the
layers are singularly removed, the head assembly 30 is urged downward into
engagement with the lay-up 24 by the air cylinder assembly 64 during each
cycle of operation of the device 20. Furthermore, the downwardly-directed
pressure exerted by the cylinder assembly 64 is maintained by the cylinder
assembly 64 while the engaged regions of the top layer 25 are moved to the
position between the rollers 92, 94 at which the layer 25 is held by the
head assembly 30 to increase the likelihood that a layer is picked up
between the rollers 92, 94 during each cycle of operation of the head
assembly 30.
With reference to FIG. 10, there is schematically illustrated another
embodiment, generally indicated 130, of a device within which features of
the present invention are embodied. The device 130 includes a base 132 and
a head assembly 134 supported by the base 132 for movement upwardly and
downwardly with respect thereto and in an arcuate path, as described
herein, between two angular positions. In the depicted device 130, the
base 132 includes a pedestal 136 and a rotary actuator 138 having a
housing 140 and a shaft 142. The actuator housing 140 is mounted upon the
pedestal 136 in a stationary condition therewith and so that the shaft 142
is oriented substantially vertically.
The base 132 also includes an air cylinder assembly 144 having an elongated
housing 146 oriented substantially vertically and mounted in a relatively
stationary condition upon the shaft 142 of the actuator 138 so that as the
actuator shaft 142 is rotated about a vertical axis, the cylinder assembly
144 is rotated by the shaft 142 by a corresponding amount. The rotary
actuator 138 is a double-acting air cylinder similar in structure and
operation to the actuator 110 of the device 20 of FIGS. 1-8. Air is
delivered to the actuator 138 by means of a pair of hoses 148, 150 joined
between the actuator 138 and a source 152 of pressurized air. A controller
154 including a solenoid 178 is suitably joined to the hoses 148, 150 for
controlling the actuation of the actuator 138. As will be apparent, the
actuator 138 of the depicted device 130 is adapted to rotate the cylinder
assembly 144 about a vertical axis between two angular positions and
through about 90 degrees of movement between the two angular positions.
The air cylinder assembly 144 is similar in structure to that of the
cylinder assembly 64 of the device 20 of FIGS. 1-9 in that a piston is
slidably positioned within the cylinder housing 146 for movement
therealong between two internal variable-volume chambers. Connected to
opposite ends of the piston through the ends of the housing 146 is a cord
156 having a portion 158 positioned along the exterior of the housing 146.
As will be apparent herein, as the piston of the cylinder assembly 144 is
moved upwardly and downwardly along the interior of the housing 146, the
cord portion 158 is moved downwardly and upwardly along the exterior of
the housing 146. The head assembly 134 is fixedly secured to the cord
portion 158 so that movement of the cord portion 158 downwardly and
upwardly along the housing 146 moves the head assembly 134 downwardly and
upwardly along the housing 146 by a corresponding amount. An example of a
cylinder assembly suitable for use as the cylinder assembly 144 is
available under the trade designation Standard Cable Cylinder (e.g. Model
No. 5100-3/4) from Tol-O-Matic, Inc. of Minneapolis, Minn.
Air is supplied to the cylinder assembly 144 by a pair of hoses 160, 162
joined between the cylinder assembly 144 and the pressurized air source
152 by way of the controller 154 having a solenoid 180 associated with the
hoses 160, 162. By actuating and de-actuating the solenoid 180 so that the
two internal chambers of the housing 146 are pressurized and vented in an
alternating fashion, the cord portion 156 and the head 134 attached
thereto are moved upwardly or downwardly along the exterior of the housing
140.
As best shown in FIGS. 11 and 12, the head assembly 134 includes a body 164
comprised of a pair of parallel plates 166 maintained in a stationary and
spaced relationship with one another by means of a pair of end plates 168
secured across each of the ends of the plates 166. One plate 166 of the
head assembly 134 is provided with an eyelet 165, and the cord portion 156
is attached to the eyelet 165 to ensure movement of the head assembly 134
with the cord portion 156 along the exterior of the hosing 146. The plates
166 are provided with two sets of aligned openings 168 formed therethrough
for a purpose which will be apparent herein.
The head assembly 134 also includes a pair of arm members 172, 174 each
having one end which is positioned between and pivotally attached to the
plates 166. To this end, the portion of each arm member 172 or 174
positioned between the plates 166 is provided with a through-hole which is
aligned with one of the sets of aligned openings 168, and a pin 176 is
positioned and secured through each set of aligned openings 168 and
through-hole to effect the pivotal attachment of the corresponding arm
member 172 or 174. The opposite, or lower end as viewed in FIGS. 11 and
12, of each arm member 172 or 174 is bifurcated so as to provide two
downwardly-extending forks 182, and a roller 184 is positioned and secured
between each pair of forks 182. An axle 186 extends through aligned
openings provided in the forks 182 and the roller 184 and is tightened
against the forks 182 so that the forks 182 pressingly engage the
corresponding roller 184 or opposite sides thereof so that the roller 184
is prevented from rotating relative to its corresponding arm member 172 or
174. The outer portion of each roller 184 is comprised of a material,
e.g., soft rubber, which provides its periphery with a high-friction
surface.
The head assembly 134 also includes means, generally indicated 188, for
moving the rollers 184 toward and away from one another. In this
connection, the arm members 172, 174 are pivotally suspended from the body
164 of the head assembly 134 so that are roller 184 is spaced a distance
from its corresponding pin 176 which is equal to the distance which the
other roller 184 is spaced from its corresponding pin 176, and the moving
means 188 includes a double-acting air cylinder assembly 190 joined
between the arm members 172, 174. As best shown in FIG. 12, the cylinder
assembly 190 includes a cylinder 192 and a ram 194 mounted within the
cylinder 192 for movement relative thereto between extended and retracted
positions. The cylinder 192 is secured, by means of a pin 196, to the arm
member 172, and the ram 194 is secured, by means of a pin 198, to the arm
member 174. Air is conducted to the cylinder assembly 190 by a pair of
hoses 200, 202 (FIG. 10) extending from the cylinder assembly 190 and
joined in flow communication with air from the pressurized air source 152
through the controller 154. A solenoid 204 is mounted within the
controller 154 and controllably joined to the hoses 200, 202 so that
actuation of the cylinder assembly 190 moves the ram 194 from an extended
position of which the rollers 184 are spaced from one another, as
illustrated in solid lines in FIG. 12, to a retracted position at which
the rollers 184 engage one another as illustrated in phantom in FIG. 12.
Conversely, de-actuation of the cylinder assembly 190 moves the ram 194
from its retracted position to its extended position so that the rollers
184 are moved from the engaged, FIG. 12 phantom-line position to the
spaced, FIG. 12 solid-line position.
With reference to FIGS. 10 and 13-16, there are shown various positions of
the head assembly 134 during sequential steps of the operation of the
device 130. At the beginning of a cycle of operation with the device 130,
the head assembly 134 is positioned in an elevated position above a
lay-up, indicated 206, of limp sheet material and the rollers 184 are
positioned in spaced relationship. Upon initiation of the operation of the
device 130, the solenoid 180 is actuated so that the head assembly 134 is
lowered by the cylinder assembly 144 to the position as shown in FIG. 13
at which the peripheral surface of the rollers 184 are positioned in
engagement with the top layer, indicated 208, of the lay-up 206.
The solenoid 204 is subsequently actuated so that the cylinder assembly 190
moves the rollers 184 toward and into engagement with one another. As the
rollers 184 are moved toward one another, the air cylinder assembly 144
maintains a downwardly-directed pressure upon the head assembly 134 so
that the rollers 184 maintain a frictional gripping relationship with the
top layer 208 and so that the frictionally-engaged regions of the top
layer 208 are pulled toward one another to form a fold therebetween and so
that the resulting fold is nipped so as to be retainably held between the
rollers 184 as shown in FIG. 14. With the top layer 208 held between the
rollers 184, the cylinder assembly 144 is de-actuated so that the head
assembly 134 is raised to the elevated position as shown in FIG. 15.
With the top layer 208 gripped by the head assembly 134 in the
aforedescribed manner, the solenoid 178 is actuated to actuate the rotary
actuator 138 so that the carriage assembly 144 is rotated by a
predetermined number of degrees, i.e., 90 degrees in the direction of the
arrow 210 of FIG. 15 so that the head assembly 134 is moved from the
position illustrated in solid lines in FIG. 15 to the position illustrated
in phantom in FIG. 15. With the head assembly 134 moved in this manner,
the layer 208 held between the rollers 184 is moved to one side of the
device 130 at which the layer 204 is better accessible to an operator
stationed to the one side of the device 130. The layer 208 is then removed
from between the rollers 184 as the operator grasps and pulls the layer
208 downwardly from the rollers 184. The cylinder assembly 190 is
subsequently de-actuated to return the rollers 184 to the spaced condition
as illustrated in FIG. 16, and the actuated 140 is de-actuated to return
the head assembly 134 to the original, home position of FIG. 10. The
sequencing of the various components of the device 130, as well as the
time involved at each step of the operation, is controlled by a
microprocessor 212 mounted within the controller 154.
It will be understood that numerous modifications and substitutions can be
had to the aforedescribed embodiment without departing from the spirit of
the invention. For example, although the head assembly of each of the
aforedescribed devices 20 and 130 have been shown and described as movable
along vertical and/or rotary paths, the head assembly of a device in
accordance with the broader aspects of this invention could be mounted for
movement along paths of alternative directions. For example, for movement
of a head assembly along a horizontal path, the head assembly may be
supported for movement along a horizontally-disposed guideway.
Furthermore, although the aforedescribed embodiments 20 and 130 have been
shown and described as utilizing an air-actuated cylinder for moving the
corresponding head assembly downwardly into engagement with a lay-up of
limp sheet material, a device in accordance with the broader aspects of
this invention may utilize alternative means for urging the head assembly
into engagement with the lay-up. For example, there is illustrated in FIG.
10 an embodiment, indicated 220, of the device including a base 222 and a
head assembly 224 which is movable along a vertical path relative to the
base 222 by means of a hydraulic cylinder assembly 226. A lay-up,
indicated 228, of limp sheet material is disposed generally below the head
assembly 224. In the depicted device 220, the downwardly-directed pressure
of the head assembly 224 upon the lay-up 228 is controlled by means of a
pressure sensor 230 mounted to one side of the head assembly 224 and an
associated controller 232 associated with the device 220. As the head
assembly 224 is moved downwardly upon the lay-up 228 by the cylinder
assembly 226, the pressure sensor 230 monitors the pressure exerted upon
the lay-up 228 by the head assembly 224 and ceases, by way of the
controller 232, the continued downward movement of the head assembly 224
upon the lay-up 228 when the pressure sensed by the sensor 230 exceeds a
predetermined limit. Therefore, the pressure sensor 230 acts as a safety
switch which prevents the lay-up (comprised, for example, of delicate
material) from being harmed by excessive forces exerted downwardly upon
the lay-up by the cylinder 226 and the head assembly 224.
Accordingly, the aforedescribed embodiments are intended for the purpose of
illustration and not as limitation.
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