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Boost switching power conversion    
United States Patent5321348   
Link to this pagehttp://www.wikipatents.com/5321348.html
Inventor(s)Vinciarelli; Patrizio (Boston, MA); Prager; Jay M. (Tyngsboro, MA)
AbstractBoost switching power conversion involves an apparatus for controlling transfer of power from an input voltage source to an output voltage sink. The apparatus includes a switch for controllably permitting or inhibiting delivery of current from the source to the output sink when the switch is off or on, respectively. Circuit elements of the apparatus define a characteristic time scale for time variation of the flow of current in the switch after the switch is turned on, and a switch controller is provided for turning the switch on and off at times when the current in the switch is zero. The rate at which the switch is turned on is controlled to regulate the ratio of the voltage across the output voltage sink to the average value of voltage across the input source such that the ratio is greater than or equal to one. A uni-directional conducting device is provided to permit current flow to the voltage sink after the switch has opened and to prevent reverse current flow from the voltage sink back toward the input source.
   














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Patent Text Patent PDF Print Page Summary File History
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Inventor     Vinciarelli; Patrizio (Boston, MA); Prager; Jay M. (Tyngsboro, MA)
Owner/Assignee     VLT Corporation (San Antonio, TX)
Patent assignment
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Publication Date     June 14, 1994
Application Number     07/722,537
PAIR File History     Application Data   Transaction History
Image File Wrapper   Patent Term   Fees
Litigation
Filing Date     June 27, 1991
US Classification     323/222 323/285 363/21.12
Int'l Classification     H02M 003/335 G05F 001/56 G05F 001/62
Examiner     Stephan; Steven L.
Assistant Examiner     Davidson; B.
Attorney/Law Firm     Fish & Richardson
Address
Parent Case     This application is a continuation in part of U.S. patent application Ser. No. 07/666,878, filed Mar. 8, 1991, now abandoned.
Priority Data    
USPTO Field of Search     323/222 323/282 323/285 323/286 363/16 363/20 363/21 363/97
Patent Tags     boost switching power conversion
   
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 U.S. References
 
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ReferenceRelevancyCommentsReferenceRelevancyComments
4959764
Bassett
363/16
Sep,1990

[0 after 0 votes]
4940929
Williams
323/222
Jul,1990

[0 after 0 votes]
4841220
Tabisz
323/282
Jun,1989

[0 after 0 votes]
4829232
Erickson, Jr.
323/290
May,1989

[0 after 0 votes]
4720667
Lee
323/271
Jan,1988

[0 after 0 votes]
4677366
Wilkinson
323/222
Jun,1987

[0 after 0 votes]
4648020
Vinciarelli
363/71
Mar,1987

[0 after 0 votes]
4415959
Vinciarelli
363/21.04
Nov,1983

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What is claimed is:

1. A boost power converter apparatus for transferring power form an input voltage source to a load at a load voltage of magnitude greater than the magnitude of the voltage of said input voltage source, comprising

a magnetic circuit,

a switch connected in series with said input source and a portion of said magnetic circuit,

a first capacitor connected between said magnetic circuit and the junction of said switch and said input source, a portion of said magnetic circuit thereby being connected in series with said capacitor and said switch, said capacitor cooperating with said magnetic circuit to define a characteristic time constant for the time variation of the sinusoidal component of the switch current which flows after said switch is closed,

a switch controller for turning said switch on and off at times when the current in said switch is zero, said turn on times being controlled to regulate the ratio of the voltage across said load to the average value of voltage across said input source, said ratio being greater than or equal to one, and

a first unidirectional conducting device connected between said magnetic circuit and said load, said unidirectional conducting device being poled to permit current to flow in the direction of said load,

wherein said magnetic circuit comprises an input terminal, an output terminal an a shunt terminal, said input source being connected to said input terminal, said switch being connected to said shunt terminal and said first capacitor and said first unidirectional conducting device being connected to said output terminal, and

wherein said magnetic circuit comprises a non-saturating coupled inductor having a first winding and a second winding, said first winding being connected between said input terminal and said shunt terminal, said second winding being connected between said shunt terminal and said output terminal, the polarity of said windings being arranged so that imposition of a positive voltage between said input terminal and said shunt terminal induces a positive voltage to appear between said output terminal and said shunt terminal.

2. A boost power converter apparatus for transferring power form an input voltage source to a load at a load voltage of magnitude greater than the magnitude of the voltage of said input voltage source, comprising

a magnetic circuit,

a switch connected in series with said input source and a portion of said magnetic circuit,

a first capacitor connected between said magnetic circuit and the junction of said switch and said input source, a portion of said magnetic circuit thereby being connected in series with said capacitor and said switch, said capacitor cooperating with said magnetic circuit to define a characteristic time constant for the time variation of the sinusoidal component of the switch current which flows after said switch is closed,

a switch controller for turning said switch on and off at times when the current in said switch is zero, said turn on times being controlled to regulate the traction of the voltage across said load to the average value of voltage across said input source, said ration being grater than or equal to one, and

a first unidirectional conducting device connected between said magnetic circuit and said load, said unidirectional conducting device being poled to permit current to flow int eh direction of said load,

wherein said magnetic circuit comprises an input terminal, an output terminal and a shunt terminals, and input source being connected to said input terminal, said switch being connected to said shunt terminal and said first capacitor and said first unidirectional conducting device being connected to said output terminal, and

wherein said magnetic circuit comprises a non-saturating coupled inductor having a first winding and a second winding, said first winding being connected between said input terminal and said output terminal, said second winding being connected between said shunt terminal and said output terminal, the polarity of said windings being arranged so that imposition of a positive voltage between said input terminal and said output terminal induces a positive voltage to appear between said output terminal and said shunt terminal.

3. The apparatus of claim 1 wherein said magnetic circuit further comprises a discrete inductor connected in series with said first winding.

4. The apparatus of claim 1 wherein said magnetic circuit further comprises a discrete inductor connected in series with said second winding.

5. The apparatus of claim 2 wherein said magnetic circuit further comprises a discrete inductor connected in series with said first winding.

6. The apparatus of claim 2 wherein said magnetic circuit further comprises a discrete inductor connected in series with said second winding.

7. The apparatus of claim 2 wherein said magnetic circuit further comprises a second coupled inductor having a third winding and a fourth winding, said third winding connected to said input terminal and in series with said first winding and said fourth winding connected between the junction of said first and second windings and said output terminal.

8. The apparatus of claim 7 wherein said magnetic circuit further comprises a discrete inductor connected in series with said third winding.

9. The apparatus of claim 7 wherein said magnetic circuit further comprises a discrete inductor connected in series with said fourth winding.

10. The apparatus of claim 7 wherein said magnetic circuit further comprises a discrete inductor connected in series with said second winding.

11. A boost power converter apparatus for transferring power from an input voltage source to a voltage-sinking load at a load voltage of magnitude greater than the magnitude of the voltage of said input voltage source, comprising

a switch

a non-saturating coupled inductor comprising a first winding, having N1 turns, connected to and in series with a second winding, having N2 turns, the polarities of said first and said second windings being arranged so that a voltage across said first winding will induce a voltage across said second winding which adds to said voltage across said first winding, said first winding being connected to said input source, both of said windings of said coupled inductor being connected in series with said input source and said switch, said coupled inductor being characterized by a turns ratio, a=N1/N2; a total first winding inductance, Lpri; a total second winding inductance, Lsec; first and second winding leakage inductances, Ll1 and Ll2, respectively; and a magnetizing inductance, Lm, where Lpri=Lm+Ll1 and Lsec=Ll2+Lm/a.sup.2,

a first capacitor, of value C, connected between the junction of said first winding and said second winding and the junction of said input source and said switch,

a first unidirectional conducting device connected between said load and the junction of said first winding and said second winding, said unidirectional conducting device being poled to conduct current from said input source to said load after said switch is opened,

a switch controller for turning said switch on and off at times when the current in said switch is zero,

said coupled inductor and said first capacitor defining a characteristic time scale, ##EQU16## for the time variation of the sinusoidal component of the switch current which flows after turning said switch on, the ratio of the voltage across said load to the average value of voltage across said input source being varied by varying the rate at which said turn on times are initiated, said ratio being greater than or equal to one.

12. A boost power converter apparatus for transferring power from an input voltage source to a voltage-sinking load at a load voltage of magnitude greater than the magnitude of the voltage of said input voltage source, comprising

a first capacitor, of value C,

a non-saturation coupled inductor comprising a first winding, having N1 turns, connected to and in series with a second winding, having N2 turns, the polarities of said first and said second windings being arranged so that a voltage across said first winding will induce a voltage across said second winding which is in opposition to said voltage across said first winding, said first winding being connected to said input source, both of said windings of said coupled inductor being connected in series with said input source and said first capacitor, said coupled inductor being characterized by a turns ratio, a=N1/N2; a total first winding inductance, Lpri; a total second winding inductance, Lsec; first and second winding leakage inductances, Ll1 and Ll2, respectively; and a magnetizing inductance, Lm, where Lpri=Lm+Ll1 and Lsec=Ll2+Lm/a.sup.2,

a switch connected between the junction of said first winding and said second winding and the junction of said input source and said first capacitor,

a first unidirectional conducting device connected between said load and the junction of said second winding and said first capacitor, said unidirectional conducting device being poled to conduct current from said input source to said load after said switch is opened,

a switch controller for turning said switch on and off at times when the current in said switch is zero,

said first inductance and said first capacitor defining a characteristic time scale, ##EQU17## for the time variation of the sinusoidal component of the switch current which flows after turning said switch on, the ratio of the voltage across said load to the average value of voltage across said input source being varied by varying the rate at which said turn on times are initiated, said ratio being greater than or equal to one.

13. The boost power converter apparatus of any one of claims 1 through 10, 11, or 12 further comprising a second unidirectional conducting device connected in series between said input source and said boost power converter apparatus.

14. The boost power converter apparatus of any one of claims 1 through 10, 11, or 12 wherein said input source is an AC source and further comprising a full-wave rectifier connected between said AC source and said boost power converter apparatus.

15. The apparatus of claim 13 further comprising a third unidirectional conducting device connected between the input of said boost power converter and said load, said third unidirectional conducting device being poled so that current flowing back toward said input source which is blocked by said second unidirectional conducting device can flow through said third unidirectional conducting device in the direction of said load.

16. The apparatus of claim 14 further comprising a third unidirectional conducting device connected between the input of said boost power converter and said load, said third unidirectional conducting device being poled so that current which flows back form the input of said boost power converter in the direction of said input source, and which is inhibited from flowing back into said input source by said second unidirectional conducting device, can flow through said third unidirectional conducting device int eh direction of said load.

17. The apparatus of any one of claim 1 through 10, 11, or 12 wherein said controller is arranged to turn said switch off at essentially the first instant in time, following the time when said switch is turned on, when the current in said switch returns to zero

18. The apparatus of any one of claim 1 through 10, 11, or 12 wherein said controller is arranged to turn said switch off at essentially the second instant in time, following the time when said switch is turned on, when the current in said switch returns to zero.

19. The apparatus of any one of claim 1 through 10, 11, or 12 further comprising an output capacitor in parallel with said load, the capacitance of said output capacitor being large enough so that it smooths the effect of time variations int eh output current delivered to said load so that the output voltage of the converter is an essentially DC value.

20. The apparatus of any one of claim 1 through 10, 11, or 12 further comprising an output voltage controller which varies the frequency of the switch turn-on times in response to the output voltage at the load.

21. The apparatus of claim 14 further comprising an output voltage controller which varies the frequency of the switch turn-on times in response to the output voltage at the load.

22. The apparatus of claim 20 wherein said output voltage controller comprises

a reference signal, indicative of a desired value of output voltage of said converter apparatus,

a divider which delivers a second signal, indicative of the actual output voltage of said converter apparatus,

an error amplifier which compares said reference signal to said second signal and which delivers an output indicative of the difference between said desired value of converter output voltage and said actual converter output voltage, and

a variable frequency control circuit which accepts the output of said error amplifier and delivers a third signal to said switch controller, said third signal being indicative of the rate at which switch turn-on ties are to be initiated so as to maintain said actual converter output voltage essentially equal to said desired value of converter output voltage.

23. The apparatus of claim 21 wherein said output voltage controller is a power factor preregulating controller, said power factor preregulating controller maintaining said output voltage at or above both the peak value of the voltage delivered by said AC source and the minimum operating voltage of said load while simultaneously forcing the input current drawn by said boost power converter to follow the time varying waveform of said AC source.

24. The apparatus of claim 11 or 12 wherein said switch comprises a bidirect two-terminal switch capable of carrying bipolar current when on and capable of withstanding a unipolar voltage when off, said bidirectional two-terminal switch comprising

a unipolar switch capable of withstanding a unipolar voltage when turned off, the polarity of said unipolar voltage defining positive and negative poles on said switch, and capable of carrying a unipolar current, when turned on, between said positive and negative poles, and

a first unidirectional conducting device connected in parallel with said unipolar switch, said first unidirectional conducting device being poled so that it conducts current in a direction opposite of that which can be carried by said unipolar switch.

25. The apparatus of claim 11 or 12 wherein said switch comprises a bidirectional two-terminal switch capable of carrying unipolar current when on and capable of withstanding a bipolar voltage when off, said bidirectional two-terminal switch comprising

a unipolar switch capable of withstanding a unipolar voltage when turned off, the polarity of said unipolar voltage defining positive and negative poles on said switch, and capable of carrying a unipolar current, when turned on, between said positive and negative poles, and

a first unidirectional conducting device connected in series with said unipolar switch, said first unidirectional conducting device being poled so that it conducts current in the same direction as said unipolar switch.

26. The apparatus of claim 24 wherein said unipolar switch comprises a bipolar transistor.

27. The apparatus of claim 25 wherein said unipolar switch comprises a bipolar transistor.

28. The apparatus of claim 24 wherein said unipolar switch comprises a field effect transistor.

29. The apparatus of claim 25 wherein said unipolar switch comprises a field effect transistor.

30. The apparatus of claim 24 wherein said unipolar switch comprises an insulated gate bipolar transistor.

31. The apparatus of claim 25 wherein said unipolar switch comprises an insulated gate bipolar transistor.

32. The apparatus of claim 24 wherein said unipolar switch comprises a field effect transistor in series with a second unidirectional conducting device, said second unidirectional conducting device being poled so that it carries current in the same direction as said field effect transistor.
 Description Submit all comments and votes
 


BACKGROUND OF THE INVENTION

This invention relates to boost switching power converters.

Boost switching power converters accept power from an input voltage source and deliver power to a load at a controllable load voltage value which is greater than the voltage delivered by the input source. Such converters are useful in applications where a load must be supplied with a voltage greater in magnitude than the available source voltage, or where the magnitude of the voltage delivered by an input source may, under either steady-state or transient conditions, drop below the minimum value of operating voltage required by the load. In one increasingly important application, a boost switching converter forms the core element of a power factor correcting AC to DC preregulator. In such preregulators, an AC voltage source is rectified and delivered to the input of a boost switching power converter. The boost switching power converter is controlled so as to maintain the load voltage at or above both the peak value of the AC source voltage and the minimum operating voltage of the load, while simultaneously forcing the boost converter input current to follow the time varying periodic waveform of the AC source. In this way, the voltage delivered by the boost switching converter is controlled to be within the operating voltage range of the load, while the power factor presented to the AC source is kept at essentially unity. Examples of preregulators of this type are described in Wilkerson, U.S. Pat. No. 4,677,366, Williams, U.S. Pat. No. 4,940,929, and Vinciarelli, U.S. patent application Ser. No. 07/642,232, filed Jan. 16, 1991. One such prior art boost switching converter is shown in FIG. 1. In the Figure, an input inductor 12 is connected in series with an input voltage source 14, of magnitude Vin, and a switch 16. A diode 18, connected between the junction of the input inductor and the switch, is poled to carry current towards an output capacitor 20 and a load 22. In operation, the frequency at which the switch 16 is turned on and off during a converter operating cycle is fixed, and the duty cycle of the switch (i.e., the fraction, D, of the time that the switch is on during an operating cycle) is varied as a means of controlling the converter output voltage, Vo. The inductor smooths the input current, I1, keeping it essentially constant throughout the operating cycle, and the output capacitor smooths the effect of variations in the current Io so that the converter delivers an essentially DC output voltage. When the switch is on, the voltage across the switch is zero (assuming ideal circuit elements) and all of the input current flows losslessly in the switch; when the switch is off all of the input current flows through the diode toward the capacitor and the load and the voltage across the switch is equal to the output voltage Vo. Under steady state conditions, the average voltage across the input inductor must be zero, else the average value, Iin, of the input current, I1, will vary. Thus, the average value of the voltage across the switch, (1-D).multidot.Vo, must equal Vin, hence Vo=Vin/(1-D). Since D must be between zero and one, Vo>Vin. In prior art boost switching converters of the kind illustrated in FIG. 1, neither the switch nor the diode is ideal, and both elements contribute to converter losses. When the switch is turned on it is exposed to both the current flowing in the input inductor and to a reverse current which flows from the output capacitor back through the diode during the diode reverse recovery time. Switch turn-off occurs when the switch is carrying the full converter input current. Since both the rise and fall time of the switch are finite, the presence of switch voltage and current during the switch transition times will cause power to be dissipated in the switch, and, all other conditions being equal, these switching losses will increase directly with converter operating frequency. Thus, although increased operating frequency is desirable in that it allows reducing the size of the input inductor and the output capacitor (and hence the size of the converter), prior art converters inherently must trade power density against operating efficiency. As a practical matter, as the operating frequency of a prior art boost switching power converter is raised much beyond 100 KHz, efficiency declines rapidly and the thermal and electrical stresses on the switch become unmanageable. Another characteristic of prior art boost switching converters is that two or more units connected to a common input source and load will not inherently share load power if operated synchronously. Current sharing between units connected in this way is first-order dependent on second-order effects (e.g., diode voltage drops, switch impedance).

SUMMARY OF THE INVENTION

A zero-current switching boost converter according to the present invention offers improved performance over prior art converters. By essentially eliminating switching losses, a zero-current switching boost converter reduces losses in, and stresses on, the switching elements included within the converter and overcomes the operating frequency barrier exhibited by prior art converters. As a result, a zero-current switching boost converter can be operated at higher converter operating frequencies than a prior art converter with a corresponding improvement in converter power density. A zero-current switching boost switching converter incorporates the natural power sharing mechanism inherent to quantized power converters (note Vinciarelli, U.S. Pat. No. 4,648,020), thereby allowing two or more such converters to simultaneously supply power to a common load, with each converter carrying an essentially fixed share of the total load power.

Thus, in general, in one aspect, the invention features apparatus for controlling transfer of power from an input current source to an output voltage sink. The apparatus includes a switch for controllably permitting or inhibiting delivery of current from the source to the output sink when the switch is, respectively, off or on; circuit elements defining a characteristic time scale for the time variation of the flow of current in the switch after the switch is turned on; a switch controller for turning the switch on and off at times when the current in the switch is zero, the turn on times being controlled to regulate the ratio of the voltage across the output voltage sink to the average value of voltage across the input source, the ratio being greater than or equal to one, and a unidirectional conducting device poled to permit current flow into the output voltage sink after the switch is opened and to prevent current flow in reverse from the output voltage sink back toward the input source.

The invention includes the following preferred embodiments.

The circuit elements which define the characteristic time scale are an inductor and a capacitor. In some embodiments, the inductor and the switch form a series circuit and the capacitor is connected in parallel with the series circuit. In other embodiments, the inductor and the capacitor form a series leg connected in parallel with the switch. The first inductance and the first capacitor define the characteristic time scale as Tc=pi.sqrt(L1.C), for the sinusoidal component of the switch current which flows after turning the switch on.

In some embodiments, the controller is arranged to turn the switch off at essentially the first instant in time, following the time when the switch is turned on, when the current in the switch returns to zero. In other embodiments, the switch is turned off at essentially the second instant in time when the current in the switch returns to zero.

In general, in another aspect, the invention features a boost power converter apparatus in which a switch is connected in series with the input source and with a portion of a magnetic circuit, a first capacitor is connected between the magnetic circuit and the junction of the switch and the input source, a portion of the magnetic circuit thereby being connected in series with the capacitor and the switch. The capacitor and the magnetic circuit cooperate with the magnetic circuit to define a characteristic time constant for the time variation of the sinusoidal component of the switch current which flows after the switch is closed.

Preferred embodiments of the invention include the following features. The magnetic circuit comprises an input terminal, an output terminal and a shunt terminal, the input source being connected to the input terminal, the switch being connected to the shunt terminal and the first capacitor and the first unidirectional conducting device being connected to the output terminal. In some embodiments, the magnetic circuit comprises a first discrete inductor connected between the input terminal and the shunt terminal, and a second discrete inductor connected between the shunt terminal and the output terminal. In other embodiments, the magnetic circuit comprises a first discrete inductor connected between the input terminal and the output terminal, and a second discrete inductor connected between the shunt terminal and the output terminal.

In some embodiments, the magnetic circuit comprises a coupled inductor having a first winding and a second winding, the first winding being connected between the input terminal and the shunt terminal, the second winding being connected between the shunt terminal and the output terminal, the polarity of the windings being arranged so that imposition of a positive voltage between the input terminal and the shunt terminal induces a positive voltage to appear between the output terminal and the shunt terminal. In other embodiments, the magnetic circuit comprises a coupled inductor having a first winding and a second winding, the first winding being connected between the input terminal and the output terminal, the second winding being connected between the shunt terminal and the output terminal, the polarity of the windings being arranged so that imposition of a positive voltage between the input terminal and the output terminal induces a positive voltage to appear between the output terminal and the shunt terminal. The magnetic circuit may also include a discrete inductor connected in series with the first winding, or in series with the second winding. The magnetic circuit may include a second coupled inductor having a third winding and a fourth winding, the third winding connected to the input terminal and in series with the first winding and the fourth winding connected between the junction of the first and second windings and the output terminal. A discrete inductor may be connected in series with the third winding or with the fourth winding.

In some embodiments, the switch comprises a bidirectional two-terminal switch capable of carrying bipolar current when on and capable of withstanding a unipolar voltage when off, the bidirectional two-terminal switch comprising a unipolar switch capable of withstanding a unipolar voltage when turned off, the polarity of the unipolar voltage defining positive and negative poles on the switch, and capable of carrying a unipolar current, when turned on, between the positive and negative poles; and a first unidirectional conducting device connected in parallel with the unipolar switch, the first unidirectional conducting device being poled so that it conducts current in a direction opposite of that which can be carried by the unipolar switch.

In other embodiments of the bidirectional two-terminal switch, the first unidirectional conducting device is connected in series with the unipolar switch, the first unidirectional conducting device being poled so that it conducts current in the same direction as the unipolar switch.

The unipolar switch may comprise a bipolar transistor, a field effect transistor, an insulated gate bipolar transistor, or (in the case of a parallel connection between the unidirectional conducting device and the unipolar switch) a field effect transistor in series with a second unidirectional conducting device, the second unidirectional conducting device being poled so that it carries current in the same direction as the field effect transistor.

In general, in another aspect, the invention features a boost power converter apparatus for transferring power from an input voltage source to a load at a load voltage of magnitude greater than the magnitude of the voltage of the input voltage source. An input inductance and a switching circuit (of the kind referred to above) are connected in series with the input voltage source.

In some embodiments, the converter includes an input inductance, of value L2, and the switching circuit connected in series with the input voltage source; and the first inductance, the input inductance, and the first capacitor define a characteristic time scale, Tc=pi.sqrt(Lp.C), where Lp=(L1.L2)/(L1+L2), for the sinusoidal component of the switch current which flows after turning the switch on.

In other embodiments, the first inductance and the first capacitor define a characteristic time scale, Tc=pi.sqrt(L1.C), for the sinusoidal component of the switch current which flows after turning the switch on.

In preferred embodiments, a unidirectional conduction device is connected to the source; e.g., a full-wave rectifier may be connected between an AC input source and the switching circuit. An output capacitor may be connected in parallel with the load, the capacitance of the output capacitor being large enough so that it smooths the effect of time variations in the output current delivered to the load so that the output voltage of the converter is an essentially DC value. An output voltage controller may be used to control the frequency of the switch turn-on times in response to the output voltage at the load. The output voltage controller may include a reference signal, indicative of a desired value of output voltage of the converter apparatus; a divider which delivers a second signal, indicative of actual output voltage of the converter apparatus; an error amplifier which compares the reference signal to the second signal and which delivers an output indicative of the difference between the desired value of converter output voltage and the actual converter output voltage; and a variable frequency control circuit which accepts the output of the error amplifier and delivers a third signal to the switch controller, the third signal being indicative of the rate at which switch turn-on times are to be initiated so as to maintain the actual converter output voltage essentially equal to the desired value of converter output voltage.

In some embodiments, the output voltage controller is a power factor preregulating controller which maintains the output voltage at or above both the peak value of the voltage delivered by the AC source and the minimum operating voltage of the load while simultaneously forcing the input current drawn by the boost power converter to follow the time varying waveform of the AC source.

In general, in other aspects, the invention includes methods for controlling transfer of power.

Other advantages and features will become apparent from the following description of the preferred embodiment and from the claims.

DESCRIPTION

We first briefly describe the drawings:

FIG. 1 shows a prior art boost switching power converter.

FIG. 2 shows a prior art current-commutating switch.

FIGS. 3A, 3B, and 3C show operating waveforms for the current-commutating switch of FIG. 2.

FIGS. 4A and 4B show two embodiments of a zero-current-switching current-commutating switch.

FIGS. 5A through 5F show operating waveforms for either of the switches of FIG. 4A or FIG. 4B in an operating mode called the short cycle mode.

FIGS. 6A through 6F show operating waveforms for either of the switches of FIG. 4A or FIG. 4B in an operating mode called the long cycle mode.

FIG. 7 is a zero-current-switching boost switching power converter which includes a zero-current-switching current-commutating switch of the kind shown in FIG. 4A.

FIG. 8 is a zero-current-switching boost switching power converter which includes a zero-current-switching current-commutating switch of the kind shown in FIG. 4B.

FIG. 9 shows an array of zero-current-switching boost switching power converters.

FIGS. 10A through 10F show waveforms for a converter of the kind shown in FIG. 7, operating in the short cycle operating mode, wherein the ratio of the inductance values, L1 and L2, is finite.

FIGS. 11A through 11F show waveforms for a converter of the kind shown in FIG. 7, operating int he long cycle operating mode, wherein the ratio of the inductance values, L1 and L2, is finite.

FIGS. 12A through 12F show waveforms for a converter of the kind shown in FIG. 8, operating in the short cycle operating mode, wherein the ratio of the inductance values, L1 and L2, is finite.

FIGS. 13A through 13F show waveforms for a converter of the kind shown in FIG. 8, operating in the long cycle operating mode, wherein the ratio of the inductance values, L1 and L2, is finite.

FIG. 14 is a generalized circuit model, illustrating a general magnetic circuit structure, for a zero-current switching boost converter.

FIG. 15A through 15E illustrate embodiments of zero-current switching boost converters which include coupled inductors.

FIG. 16 is a circuit model for a coupled inductor.

FIG. 17 shows the converter of FIG. 15A with the coupled inductor replaced with the circuit model of FIG. 16.

FIG. 18 shows the converter of FIG. 15B with the coupled inductor replaced with the circuit model of FIG. 16.

FIG. 19 is a table of equations for the switch voltage, just prior to closure of the switch, for the converter of FIG. 17, for different coupling conditions.

FIG. 20 is a table of equations for the switch voltage, just prior to closure of the switch, for the converter of FIG. 18, for different coupling conditions.

FIGS. 21 and 21A are a Thevenin's equivalent circuit model (and associated equations) which combines the circuit effects of the input source and the coupled inductor, with the switch closed, for the converter of FIG. 17.

FIGS. 22 and 22A are a Thevenin's equivalent circuit model (and associated equations) which combines the circuit effects of the input source and the coupled inductor, with the switch closed, for the converter of FIG. 18.

FIG. 23 is a table of equations for the current flowing in the switch in the converter of FIG. 17 during the energy transfer phase.

FIG. 24 is a table of equations for the current flowing in the switch in the converter of FIG. 18 during the energy transfer phase.

FIGS. 25 and 25A illustrate use of a unidirectional conducting device at the input of a zero-current-switching boost switching power converter.

FIGS. 26A through 26C show waveforms which illustrate the change in characteristic time constant associated with discontinuous flow of input current during the active portion of an operating cycle.

FIG. 27A through 27D show embodiments of zero-current switching boost converters which incorporate a forward diode.

FIGS. 28A through 28E show waveforms for the converter of FIG. 27B.

FIGS. 29A and 29B show other embodiments of a zero-current switching boost converter.

FIGS. 30A through 30C embodiments of a two-terminal switch for use in a zero-current-switching boost switching power converter which operates in the long cycle operating mode.

FIGS. 31A through 32C show embodiments of a two-terminal switch for use in a zero-current-switching boost switching power converter which operates in the short cycle operating mode.

FIG. 32 shows a zero-current-switching boost switching power converter and a controller for maintaining the output voltage of the converter at some desired value as the converter input voltage and load vary.

FIG. 33 shows an implementation of a switch controller suitable for operating a ZCB converter in the short cycle mode.

FIG. 34 shows another implementation of a switch controller for operating a ZCB converter in the long cycle mode.

Structure and Operation

FIG. 1 shows a circuit model of one kind of prior art boost switching converter 10 which delivers power from an input voltage source 14, of value Vin, to a load 22, at a load voltage Vo, where Vo>Vin. The converter includes a current-commutating switch 17, an input inductor 12, and an output capacitor 20. The current commutating switch 17 consists of a two-terminal switch 16 and a diode 18. A switch control signal 19, delivered to the current commutating switch at a switch control input, turns the two-terminal switch 16 on and off. When the two-terminal switch is on, the current, I1, flowing into the input terminal 24 of the current-commutating switch 17, flows out of the shunt terminal 21 (i.e., Is=I1) and the switched voltage, Vs, is zero. When the two-terminal switch 16 is turned off, the current, I1, flowing into the input terminal of the current-commutating switch, flows through the diode 18 and out of the output terminal 25 (i.e., Io=I1), and the switched voltage, Vs, is equal to the output voltage, Vo. Assuming ideal components, there is no switch loss associated with the flow of currents Is and Io. Both the basic operating principles and the performance limitations of the prior art converter may be illustrated, without loss of generality, by assuming that the rate at which the two-terminal switch is turned on and off (i.e., the converter operating frequency) is fixed; that the switch is operated at a fixed duty cycle, D (where D is the fraction of the time that the switch is on during a converter operating cycle); that the average value of the current, I1, flowing in the input inductor is Iin; that the value, L1, of the input inductor is large enough so that the flow of I1 is maintained in the direction indicated in the Figure throughout the operating cycle; and that the value, Co, of the output capacitor is also large enough so that, by smoothing the effects of variations of the current Io during an operating cycle, the converter delivers an essentially DC output voltage, Vo. It should be apparent that the size of both the input inductor and the output capacitor (and hence the size of the converter) can be reduced as the converter operating frequency is increased. Under these conditions, the average value of the current Io will be (1-D).multidot.Iin, the average value of the current Is will be D.multidot.Iin, and the average value of the switched voltage, Vs, will be (1-D).multidot.Vo. Under steady-state conditions the average voltage across the input inductor, Vin-(1-D).multidot.Vo, must be zero, else the average value of the input current, Iin, will increase or decrease until this condition is met. Therefore, the steady-state DC output voltage will be Vo=Vin/(1-D)=Rv.multidot.Vin, and the ratio of converter output voltage to converter input voltage, Rv, will be maintained independent of converter loading. This property inherent to the converter, where development of nonzero average voltage across the converter input inductor causes the converter input current to self-adjust until a ratio of output to input voltage is achieved which returns the average input inductor voltage back to zero, will be referred to as "volt-second" regulation. Thus, under steady state conditions, Pin=Vin.multidot.In=Pout=Vo.multidot.Iload, and the average values of the currents and voltages are: Iin=Pin/Vin; Io=Iin/Rv; Is=D.multidot.Iin; Vs=Vin; and Vo=Rv.multidot.Vin. Since 1>D>0, Vo must be