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Immobilization of biologically active protein on a support with a 7-18 carbon spacer and a bifunctional phospholipid    

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United States Patent5405766   
Link to this pagehttp://www.wikipatents.com/5405766.html
Inventor(s)Kallury; Krishna M. R. (Scarborough, CA); Thompson; Michael (Mississauga, CA); Lee; William E. (Medicine Hat, CA)
AbstractEnzymes and certain other bioactive substances are immobilized on solid substrates which have sufficient functional groups such as hydroxyl or carboxyl. The bioactive substances are linked to the substrates through spacer compounds having a long open alkyl chain with 7-18 carbon atoms and also through phospholipid intermediates. The spacer compound is chemically linked to the substrate. The phospholipid is covalently linked to the spacer compound. Immobilized bioactive substances of the invention exhibit a marked increase in activity and stability. In a preferred embodiment, immobilized enzymes having a high degree of resistance to thermal inactivation are prepared.
   














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Inventor     Kallury; Krishna M. R. (Scarborough, CA); Thompson; Michael (Mississauga, CA); Lee; William E. (Medicine Hat, CA)
Owner/Assignee     Her Majesty the Queen in right of Canada, as represented by the Minister (Ottawa, CA)
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Publication Date     April 11, 1995
Application Number     08/036,867
PAIR File History     Application Data   Transaction History
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Filing Date     March 25, 1993
US Classification     435/174 435/176 435/181 436/518 436/524 436/532 530/810 530/811 530/816
Int'l Classification     C12N 011/00 C12N 011/06 C12N 011/14 G01N 033/549
Examiner     Naff; David M.
Assistant Examiner    
Attorney/Law Firm     Szereszewski; Juliusz
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Priority Data     Mar 26, 1992[CA]2064683
USPTO Field of Search     435/176 435/177 435/180 435/181 435/182 436/518 436/524 436/532 530/810 530/811 530/816
Patent Tags     immobilization biologically active protein support 7-18 carbon spacer bifunctional phospholipid
   
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5102798
Guiseppi-Elie
435/177
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Jun,1990

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Pidgeon
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Thompson
205/778
Apr,1989

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We claim:

1. A preparation comprising

a solid support

a monolayer forming spacer compound having an alkyl chain containing 7-18 carbon atoms, said spacer compound covalently bound to said support,

a monolayer forming bifunctional phospholipid with two dissimilar functional groups, said phospholipid covalently bound to said spacer compound with one of said functional groups, and

a biologically active protein covalently bound to said phospholipid through the other functional group of the latter.

2. A preparation of claim 1 wherein the spacer compound is a non-polymerizable alkoxyalkylsilane with an alkyl chain containing 7 to 18 carbon atoms, including a terminal carbon atom, free of substituents on the alkyl chain, said alkoxyalkylsilane carrying an added function on the terminal carbon atom of said chain.

3. The preparation of claim 2 wherein the added function on the alkoxyalkylsilane is a carboxylic moiety.

4. The preparation of claim 1 wherein the spacer compound is an aliphatic dicarboxylic acid.

5. The preparation of claim 2 where the alkoxysilane is an omega-carboxyacylaminopropylalkoxysilane.

6. The preparation of claim 1 wherein the spacer compound is a diamine.

7. The preparation according to claim 1 wherein the biologically active protein is an enzyme.

8. A preparation of claim 1 wherein the solid support is selected from the group consisting of metals, metal oxide composites, silicon-based semiconductors, ceramics, and natural or synthetic polymers having, prior to the linkage with the spacer compound, hydroxyl groups or functional groups that can be converted into hydroxyls.

9. The preparation according to claim 1 wherein said biologically active substance is an antibody.

10. The preparation according to claim 1 wherein said biologically active substance is an antigen.

11. The preparation according to claim 1 wherein said phospholipid has two constituent sn chains and each of said functional groups is located at terminal carbon atoms of the two constituent sn chains.

12. A method of making a preparation comprising a biologically active protein immobilized on a solid support, the method comprising the steps of:

a) providing a solid support with hydroxyl groups

b) covalently linking to said support a monolayer-forming spacer compound having an alkyl chain containing 7-18 carbon atoms,

c) covalently bonding to said spacer compound a monolayer-forming bifunctional phospholipid having two dissimilar functional groups through one of said functional groups, and

d) covalently bonding to said bifunctional phospholipid a biologically active protein through the other functional group of said phospholipid.

13. The method of claim 12 wherein the biologically active protein is an enzyme.

14. The method of claim 12 wherein the spacer compound of step b) is an alkoxysilane having a straight alkyl chain with 7-18 carbon atoms and carrying a masked terminal carboxylic function that is capable of liberating the free carboxyl upon hydrolysis.

15. The method of claim 12 wherein the bifunctional phospholipid is a modified bifunctional phosphatidylcholine.

16. The method of claim 12 wherein the bifunctional phospholipid is a modified monofunctional phosphatidylethanolamine.

17. The method according to claim 12 wherein the spacer compound is linked to said support through a siloxane bond.

18. The method according to claim 12 comprising the step of forming in step b) a carboxyalkylsilyl structure of the spacer compound on said support.

19. The method according to claim 15 wherein the bifunctional phosphatidylcholine prior to its bonding to the spacer compound is prepared by the steps of:

a) providing a glycerophosphorylcholine having an sn-1 hydroxyl group

b) protecting the sn-1 hydroxyl group of the choline of step a),

c) treating the choline of step b) with omega-protected aminocarboxylic acid,

d) deprotecting the sn-1 protection of the choline of step c), and

e) introducing an omega-protected hydroxyacyl chain onto the sn-1 carbon by reacting the choline of step d) with omega-protected hydroxycarboxylic acid.

20. The method of claim 12 wherein the phospholipid before bonding to said spacer compound has protective moieties on said two functionalities, the method comprising the steps of selectively removing one of said protective moieties of the phospholipid for bonding with the spacer compound and subsequently removing the other protective moiety for bonding with the biologically active protein.
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This invention relates to the preparation of immobilized enzymes with a high degree of resistance to thermal inactivation through covalent attachment to phospholipid layers, which are already covalently linked to solid supports through long chain spacer molecules. Also included in the invention are processes for the synthesis of appropriately functionalized phospholipids suitable for the dual role of binding to bioactive substances as well as to modified solid supports.

BACKGROUND OF THE INVENTION

Enzymes find extensive applicability in diverse areas such as food processing, enantioselective organic synthesis, production of pharmaceuticals, clinical diagnosis/treatment, extracorporeal affinity chromatography, waste management, environmental analysis/pollution control and biosensors. As industrial catalysts, they offer a number of advantages over conventional chemical catalysts due to their high catalytic activity, substrate specificity, the mild conditions involved in their use, minimal by-product formation and no environmental pollution risk. However the two main disadvantages relating to their utility are their instability and the economic factor. The practical use of enzymes often requires elevated temperatures to increase productivity, prevent microbial contamination, improve the solubility of substrates and reduce the viscosity of the reaction medium. On the other hand, the stability of enzymes is affected by conditions such as heat, contact with chemicals and organic solvents, all of which cause denaturation. Amongst these, heat is by far the most important factor for the loss of the biological activity of enzymes and some correlation exists between thermal stability and other kinds of stabilization such as resistance to proteolysis. Thermal inactivation of enzymes is initiated by the partial reversible unfolding of their native structure which is followed by irreversible configurational/conformational changes. Processes such as aggregation, formation of "scrambled structures", cleavage of disulfide bridges, peptide bond hydrolysis, racemization of amino acid residues, deamidation, dissociation of prosthetic groups, isopeptide bond formation and oxidation of thiol/indole groups have been implicated during heat mediated denaturing of enzymes.

Enhancement of the thermal stability could alleviate most, if not all, of the problems associated with the use of native enzymes for various applications. Thermostabilization strategies followed during the past three decades consist of (i) addition of substances, (ii) chemical modification, (iii) cross-linking, (iv) use of anhydrous solvents (non-aqueous media), (v) protein engineering and (vi) immobilization. Of these, the immobilization technique is the most extensively used one for imparting thermal stability to enzymes. Enzymes immobilized on suitable substrates possess considerable advantages over those used in the soluble phase. They often show marked increase in stability and may be used in bioreactors for continuous processing, thereby cutting down on the costs in comparison with reactors utilizing these biocatalysts in solution. For example, using immobilized aminoacylase, the cost of amino acid production is reduced by 40% as against the soluble enzyme. In addition, immobilized biocatalysts are easily removable from reaction mixtures and have enhanced shelf life.

By definition, an immobilized enzyme is a protein physically localized in a certain region of space or converted from a water-soluble mobile state to a water-insoluble immobile condition. Protocols used for immobilizing enzymes can be categorized according to whether the protein becomes immobile by chemical binding or by physical retention. These consist of (i) binding of enzyme molecules to carriers through covalent bonds, (ii) by adsorptive interactions (physisorption), (iii) entrapment into gels, beads or fibres, (iv) cross-linking or co-crosslinking with bifunctional reagents and (v) encapsulation in microcapsules or membranes. Of these, the adsorptive procedures have become more or less obsolete due to the fact that the surfaces produced are too unstable to withstand mechanical stresses and chemical treatments involved in industrial processes. Immobilization through cross-linking has met with limited success because of the large amounts of enzyme required, the uncontrollable nature of the reaction which may lead to inactivation and the unsuitable mechanical properties of the resulting surfaces. The main disadvantages of the microencapsulation technique are that the molecular weight of the substrate has to be very low to allow diffusion across the membranous barrier and the capsules are very prone to enzyme leakage as they are relatively fragile. Furthermore, the polysaccharide-based polymeric materials used for entrapping enzymes into gels or beads suffer from the fact that strict sterile operating conditions must be maintained to prevent the growth of bacteria and fungii. With acrylamide monomers used for entrapment purposes, the conditions of photopolymerization may generate localized temperatures up to 60.degree. C. causing denaturing of the enzyme. With other polymeric systems, problems of enzyme loading, viability and stability have to be overcome for industrial applications.

Several reviews have appeared in the scientific and patent literature on the available choices of substrates and the protocols for covalently binding enzymes on them. The substrates in vogue range from inorganic materials such as porous glass, ceramics, silica and metal/metal oxides to organic materials such as the natural polymers cellulose, chitin and agarose and synthetic products like acrylates, polyamides, derivatized polystyrene and redox systems like polypyrrole. Biomolecules like the avidin-biotin system or bovine serum albumin are also being utilized. However, because of the problems of microbial growth on organic supports, and the consequent loss of activity, collapse of the structure and product contamination, there has been an increasing interest in the use of inorganic support materials, especially silica, controlled pore glass and ceramics.

The two factors to be considered in the selection of a method for the covalent linkage of an enzyme to a support are: the type of functional groups on the protein through which binding to the support is to be accomplished (and consequently the type of chemical reactions to the employed) and the physical/chemical characteristics of the support material with appropriate reactive functionalities grafted onto their surface. The functional groups on the enzymes which are available for covalent bonding are (1) amino (eta-amino groups of lysine and arginine and the N-terminal amino moieties of the polypeptide chains), (2) carboxyl groups of aspartic and glutamic acid and the C-terminal moieties, (3) phenol rings of tyrosine, (4) sulfhydryl groups of cysteine, (5) hydroxyls of serine, threonine and tyrosine, (6) the imidazole groups of histidine and (7) the indole groups of tryptophan. In practice, most of the covalent coupling reactions involve the amino, carboxy and mercapto moieties on the amino acids in the protein structure. The solid supports, in turn, must carry functional groups such as carboxyl, amino, formyl, epoxy, halo (chloro or bromo) and hydroxyl. A majority of solid supports either carry hydroxyls on their surfaces or can be easily modified by chemical or electrochemical means to introduce such hydroxylic groups.

Chemical reactions most commonly used for the interaction of the functionalities in the enzyme with those on the support materials consist of (1) the nucleophilic displacement of the surface hydroxyls on the supports activated with a sulphonyl chloride, 2-fluoro pyridinium tosylate or cyanuric chloride by the amino group on the protein, (2) nucleophilic addition of the protein amino group to a surface hydroxyl on the support which is activated with cyanogen bromide or carbonyldiimidazole or a chloroformate; or an analogous nucleophilic addition of the protein amino group to a carboxyl on the support surface which is activated as its N-hydroxysuccinimide ester, azide or with a diimide, (3) electrophilic addition of a diazonium functionality formed from an aromatic amino moiety on the support to the tyrosine residues on the enzyme, (4) electrophilic addition of the mercapto group on the cysteine moiety of the enzyme to a maleimide function introduced onto the surface of the support, and (5) cross-linking a surface amino group on the support to an amino group on the enzyme with a bifunctional reagent such as glutaraldehyde.

The thermal stability of enzymes covalently attached to support materials is significantly enhanced in comparison with the native enzyme. For example, Hayashi et al. (J. Appl. Polym. Sci. 1992, 44, 143) have observed that papain immobilized on polymethyl L-glutamate exhibited an activity up to three times higher than the native enzyme when maintained at 70.degree. C. in buffer solution for one hour. The free papain loses 90% of its initial activity at 75.degree. C. within 45 minutes. Raghunath and coworkers (Biotechnol. Bioeng. 1984, 26, 104) have demonstrated that urease immobilized on collagen-poly(glycidyl methacrylate) graft copolymer support was thermally stable up to 70.degree. C. and 40 days when stored at 4.degree. C. in a buffer solution. Davidenko et al. (Chem. Abstr. 1985, 102, 127894) have reported that urease adsorbed on carbon fibres is stable up to 65.degree. C. and retained 90% of its activity when stored for a month at 4.degree.-5.degree. C. Thermal stabilization up to 70.degree. C. in buffer solutions was also reported for chymotripsin by multi-point covalent attachment to aldehyde-agarose gels (Guisen et al. Biotechnol. Bioeng. 1991, 38, 1144) and for glucoamylase on periodate oxidized dextran (Lenders and Chricton, Biotechnol. Bioeng. 1988, 31,267). Asakura et al. (Polym.-Plast. Technol. Eng. 1989, 28, 453) immobilized alkaline phosphatase on Bombyx mori silk fibroin by cyanogen bromide and diazo coupling methods and have shown that while the free enzyme was totally deactivated at 65.degree. C., the enzyme coupled by the diazonium procedure retained 30% of its activity, in comparison with 10% for the cyanogen bromide-modified product. Yabushita and coworkers (Chem. Pharm. Bull. 1988, 36, 954) have shown that urokinase immobilized on an ethylene-vinyl acetate copolymer matrix retained more than 50% of its initial activity when kept for 8 hours at 45.degree. C., while the soluble enzyme lost almost all of its activity in 3 hours.

Margolin and coworkers (Eur. J. Biochem. 1985, 146, 625) effected a comparative evaluation of the stability and activity of enzymes immobilized on water-soluble and water-insoluble supports. Employing poly (N-ethyl-4-vinyl pyridinium bromide) (a polycationic support) and poly (methylacrylic acid) (a polyanionic support) for immobilizing a series of enzymes, these authors showed that pronounced thermal stabilization of penicillin amidase and urease could be achieved only if these enzymes are on the precipitated supports (in the insoluble form) and covalently attached to the polyelectrolyte nucleus. Thus, the thermal stability of polyelectrolyte complex-bound penicillin amidase increased seven-fold at pH 5.7, 60.degree. C. and three hundred-fold at pH 3.1, 25.degree. C., compared to the native enzyme. For urease, the thermal stabilization increases twenty-fold at pH 5, 70.degree. C.

The role of phospholipids as protective agents for maintaining the activity of antibodies, enzymes and receptors is well-documented. There is considerable evidence concerning the requirement of a lipid environment for sustaining the activity of enzymes. For example, it has been shown that a lipid-modified glucose oxidase enzyme electrode offers greater selectivity and stability for the analysis of glucose. Phospholipids may act as modulators of enzymatic reactions in addition to their role as obligatory cofactors for some membrane enzymes. Thus, it was shown (Niedzwiecka et al., Acta Biochim. Biophys. Hung., 1990, 25,47), that the purified lymphocyte 5'-nucleotidase reconstituted into lipid bilayer demonstrates remarkable stability on storage at 4.degree. C. The liposome incorporated enzyme from chicken gizzard is five times more stable at 56.degree. C. than the enzyme in the detergent solution, indicating that the phospholipids play a role in preventing the denaturing process.

Rosenberg, Jones and Vadgama (Biochim. Biophys. Acta 1992, 1115, 157) encapsulated glucose oxidase in liposomes and found that electrodes coated with a nitro-cellulose membrane carrying these liposome-enzyme formulations exhibited extended linear range of response. The enzyme activity was found to be partially dictated by the liposomal bilayer permeability, and therefore, the enzyme affinity for its substrate could be regulated by using liposomes prepared from different lipids such as dimyristoyl, dipalmitoyl and distearoyl-phosphatidylcholine. It has also been shown by Kotowski and Tien (Bioelectrochem. Bioenerg. 1988, 19, 277) that glucose oxidase could be covalently immobilized on a polypyrrole-supported bilayer lipid membrane surface and the enzyme-substrate reaction could be followed by cyclic voltammetry. The phospholipid functions as an electric switch during this analysis, besides supplying the natural biomembrane-type environment to the enzyme.

Besides thermal inactivation, the extent of activity exhibited by an immobilized enzyme is also dependent upon aspects such as the chemical procedure used to effect immobilization, the spacer chain length and the pH of the buffering medium in which the enzyme-substrate reactions are carried out. For example, Comfort et al. (Biotechnol. Bioeng. 1988, 32, 554) evaluated the immobilization yields of heparinase and bilurubin oxidase on agarose and acrylic beads activated by four different reagents, viz. cyanogen bromide, carbonyldiimidazole, oxirane and tresyl chloride, respectively. They found that while heparinase was bound in 90% yield (with 50% active enzyme) by the cyanogen bromide method, bilurubin oxidase was preferentially linked. (50-55% maximum yield, with 25-30% active enzyme) by the tresyl chloride and oxirane displacement. However, in both cases, nearly 40-50% of the immobilized enzymes were leached out when allowed to stand in buffer for a short time. Przybyt and Sugier (Anal. Chim. Acta 1990, 239, 269) investigated the activity of urease immobilized on oxidized tungsten electrodes by electrochemistry. The covalent binding protocol followed by these authors consisted of initially silanizing the metal oxide surface with gamma-aminopropyltriethoxysilane and then cross-linking the enzyme with either cyanuric chloride or hexamethylene diisocyanate or glutaraldehyde. They found that the lifetime of the enzyme electrodes with the cyanuric chloride linker was only one day. In comparison, the lifetimes of electrodes prepared by employing glutaraldehyde and the diisocyanate cross-linkers were 29 and 22 days, respectively. The life-time of the enzyme electrode, obtained by the direct cross-linking of the metal oxide surface with the enzyme through hexamethylene diisocyanate (without prior silanization) was 19 days. Furthermore, these authors noted profound effects on the electrode response due to factors such a the nature of the buffer, its concentration and ionic strength.

The importance of the spacer chain length towards the retention of the activity of an immobilized enzyme on a given surface has been demonstrated by several groups of workers. For instance, Kennedy and Cabral (in Methods in Enzymology, Vol. 135, pp. 117-130, Academic Press, San Diego, 1987) examined the linking of glucoamylase to control pore glass activated with titanium tetrachloride. The substrates were initially treated with ammonia (no carbon spacer), 1,2-diaminoethane (a two-carbon spacer) and hexamethylene diamine (a 6-carbon spacer) and then cross-linked with the enzyme through glutaraldehyde. The six carbon spacer-carrying substrate exhibited an activity retention of 12% relative to the activity of the soluble enzyme, while the figures were 1.5% and 3.2% for the no carbon and two carbon spacer, respectively. Jayakumari and Pillai (J. Appl. Polym. Sci. 1991, 42, 583) observed that the direct coupling of papain to carboxylated polystyrene yielded only 5% active enzyme, while binding of the same enzyme to the same support through glutaric anhydride cross-linker produced 30% of active enzyme. However, the maximum activity retention (54%) was obtained when papain was linked to hydroxymethyl polystyrene through polyethylene glycol (PEG 600) cross-linker. These authors also demonstrated that increasing cross-link densities decreased the total immobilization yields as well as the amount of active enzyme. Furthermore, rigid supports lowered total/active enzyme yields in comparison with flexible supports. Schuhmann et al. (J. Amer. Chem. Soc. 1991, 113, 1394) showed that the electrical communication between the redox centres of glucose oxidase and vitreous carbon electrodes is more effective when a long chain diamine was used to cross-link the aldehyde functionalities of ferrocene and those of glucose oxidase obtained by the oxidation with periodate. Reduction of electron-transfer distances between the redox centre of the enzyme and the peripherally bound ferrocene relay and between the relay and the electrode due to penetration of the relay to a sufficient depth by the enzyme was postulated to be responsible for their observations. Kobayashi et al. (J. Colloid Interface Sci. 1991, 141, 505) have reacted microfine magnetic particles of magnetite with APTES and then cross-linked the surface with a protease; thermolysin, with glutaraldehyde. They also utilized omega-aminohexylaminopropyltrimethoxysilane, 4-aminobutylaminopropyltrimethoxysilane and 2-aminoethyl-aminopropyltrimethoxysilane and showed that maximum enzymatic activity was exhibited by the hexyl-silane (50% higher than with APTES).

The report of Williamson et al. (Anal. Letters 1989, 22, 803), however, contradicts the above findings on the spacer length, when an antibody, rather than an enzyme, is immobilized to a support. These authors covalently attached anti-T.sub.2 mycotoxin monoclonal antibodies on quartz fibres by three techniques. The first two consist of the activation of the surface hydroxyls of quartz with p-toluene sulphonyl chloride or p-nitrophenylchloroformate, followed by the direct attachment of the antibody. The third method involves initial silanization of quartz with APTES followed by cross-linking of the antibody with glutaraldehyde. Almost the same amount of activity was found to be exhibited by the antibody on all of the above three surfaces. However, the thermal stability of the antibody on the APTES-modified surface at 50.degree. C. was considerably better than the antibody surfaces prepared with the other two reagents. Significantly, treatment of the sulphonyl chloride or chloroformate activated quartz with hexamethylene diamine, prior to the immobilization of the antibody with glutaraldehyde, did not improve the activity of the bound antibody, in spite of the six-carbon spacer.

The above brief summary of the thermal and a thermal factors responsible for the deactivation of enzymes indicates that even immobilized enzymes are not stable above 60.degree.-70.degree. C. In a number of instances, nearly 50% of the immobilized enzyme is leached out by washing with a buffer or detergent. Use of cross-linkers during the immobilization of the enzymes also has a detrimental effect on the retention of the activity by the immobilized biomolecules. Recent advances in the isolation of thermostable enzymes utilize thermophilic bacteria and considerable thermal stability has been claimed for the enzymes made by this route. However, a recent report by Brosnan and coworkers (Eur. J. Biochem. 1992, 203, 225) demonstrates that alpha-amylase isolated from Bacillus stearothermophilus is irreversibly deactivated at 90.degree. C. in 1.9 minutes at pH 5.0.

Although a large number of publications in documented literature have clearly indicated that phospholipids exert a stabilizing effect on the activity of enzymes, enzyme preparations so far known have only utilized encapsulations in phospholipid liposomes. In two earlier patents (U.S. Pat. No. 4,824,529 {1989] and U.S. Pat. No. 4,637,861 [1987]), as well as in a recent publication (Anal. Chim. Acta 1989, 225, 369), we have demonstrated that phospholipids can be covalently attached to different kinds of supports. As analogues of natural biomembranes, these phospholipids are expected to impart greater stability than hitherto known to enzymes, if the two bio-entities could be covalently linked. It is envisaged that the combination of a suitable spacer chain and immobilization to a support through a phospholipid would enable the formation of thermally very stable enzyme systems with extended operational and storage stabilities in the solid state (without any buffers), for a variety of applications.

It is therefore an object of the present invention to provide new compounds suitable as spacers as well as linkers for the covalent immobilization of enzymes and other biologically active substances either directly or through an intermediate compound, onto a substrate.

It is a further object of the present invention to provide new phospholipids suitable for covalent binding to the substrate through a spacer compound and to the bioactive molecule.

It is another object of the present invention to provide preparations comprising immobilized biologically active substances, e.g. enzymes, bound to the substrate through the spacer compounds and optionally also through the phospholipids.

It is still another object of the present invention to provide methods for the preparation of the spacers and phospholipids utilized in the present invention.

SUMMARY OF THE INVENTION

According to the invention, it is proposed to link enzymes (or other biologically active molecules) to selected substrates through certain spacer compounds, for example alkoxysilanes and preferably also through phospholipid intermediates which are bound to the silanized substrate and to the biologically active substance.

Preferably, the substrate is a solid material having sufficient functional groups selected from hydroxyl, carboxylic, amino, mercapto and aldehyde groups to enable the spacer compound (alkoxysilane or a diamine or a dicarboxylic acid) to be attached to the substrate.

The substrate may be an inorganic material such as a metal, semiconductor (silica or quartz) or ceramic (e.g. alumina); an organic polymer (either a naturally occurring material such as cellulose or chitin or agarose, or a synthetic product, like modified teflon) and a biomolecule, e.g. protein or whole cell, provided that the above-defined functional groups are present or can be incorporated onto the surface of this substrate. On metallic substrates, hydroxyl groups can be incorporated by oxidation and subsequent hydration.

The biologically active substances, referred to herein also as bioactive substances, suitable for the purpose of the present invention, are enzymes, antibodies, antigens and other proteins, i.e. compounds with polypeptide structure. Certain other molecules such as DNA or hormones (with polypeptide structure) are also suitable.

The enzyme or another bioactive substance is covalently linked to the phospholipid as opposed to encapsulation in liposomes proposed in the prior art.

Accordingly, this invention relates, in one aspect, to new preparations comprising, in general terms, a solid substrate and a biologically active substance linked covalently to the substrate through a spacer compound having 7-18 carbon atoms in its alkyl chain.

The spacer compound may be an alkoxysilane, a dicarboxylic acid or a diamine.

In another aspect, the invention relates to new preparations comprising a substrate, a phospholipid covalently linked to the substrate through a spacer compound having 7-18 carbon atoms in its alkyl chain, and a bioactive substance covalently linked to the phospholipid.

In yet another aspect, the present invention proposes a new method of making the above-defined structures, the method comprising:

(a) providing a selected solid substrate having sufficient functional groups selected from hydroxyl, carboxyl, amino, mercapto and aldehyde on its surface,

(b) binding an alkoxysilane (or a long chain dicarboxylic acid or a long chain diamine) to the functional groups of the substrate, and,

(c) binding the biologically active substance to said alkoxysilane (or other spacer).

Alternatively, the method comprises the following steps:

(a) providing a selected solid substrate having the required functional groups selected from carboxyl, hydroxyl, amino, mercapto or aldehyde on its surface,

(b) binding a spacer compound to the functional groups of the substrate,

(c) binding a phospholipid to the spacer molecule, and

(d) binding a biologically active substance to the phospholipid.

In a preferred embodiment of the invention, the bioactive substance is an enzyme. Urease was selected for laboratory tests, but the invention is not limited thereto.

Where a phospholipid is a part of the immobilized structure of the invention, a number of spacer compounds may be utilized for bonding the phospholipid to the support. Alkoxysilanes with an open chain having from 7 to 18 carbons atoms, aliphatic dicarboxylic acids and diamines with similar alkyl chains can be used as the spacer compounds.

BRIEF DESCRIPTION OF THE DRAWINGS

In the drawings which illustrate the invention in more detail,

FIG. 1 is a representation of chemical reactions leading to the generation of silanized surfaces,

FIG. 2 illustrates the immobilization of an enzyme, urease, on silanized surfaces of FIG. 1, by: a) direct coupling, b) activation by N-hydroxysuccinimide, and c) activation by carbonyldiimidazole,

FIG. 3 illustrates the synthesis of bifunctional phospholipids and their coupling to support and to the enzyme,

FIG. 4 illustrates the preparation and use of bifunctional phosphatidylethanolamines

DETAILED DESCRIPTION OF THE INVENTION

Experimental

Silicon wafers were used as substrates. The wafers (10 cm in diameter, p-doped, natural oxide grown) were purchased from Avrel Colo., Santa Clara, Calif. Silica gel Davisil (trademark), Grade 645, 60-100 mesh, 150 .ANG. (angstrom), 99+% purity) was obtained from Aldrich.

All solvents were reagent grade samples further purified by drying with an appropriate drying agent and distilled prior to use. The following products: glutaric anhydride, 10-undecylenic acid, 11-aminoundecanoic acid, chloroplatinic acid, t-butyldimethylsilylchloride, triethoxysilane, dimethylaminopyridine, N-hydroxysuccinimide, carbonyldiimidazole, dicyclohexylcarbodiimide, di-t-butylcarbonate, sebacoyl chloride, aminopropyltriethoxysilane and trifluoroacetic anhydride were purchased from Aldrich.

Glycerophosphoryl choline cadmium chloride complex, ethyldimethylaminopropyl carbodiimide, Urease (U2000) were purchased from Sigma.

Lyso 1-palmitoyl phosphatidylethanolamine was supplied by Avanti, Urease (URE3) was supplied by Biozyme, Urease substrate solution by J. D. Biologicals and aminopropyldimethylethoxysilane by Petrarch.

Synthesis of Omega-Functional Alkyl Triethoxysilanes

1. Preparation of 11-triethoxysilylundecanoic acid methyl ester:

a) 10-Undecylenic acid (20 mmoles) was dissolved in methanol (25 ml) and concentrated hydrochloric acid (0.5 ml) added. The mixture was reflexed for five hours, the excess methanol distilled off and the residue treated with cold sodium bicarbonate solution (5% aq., 200 ml). The crude methyl ester was extracted with ether, the ether layer washed with water, dried with magnesium sulphate and concentrated on a rotary evaporator to yield a colorless liquid (yield almost quantitative). Distillation of this product under vacuum gave the pure ester, b.p. 104.degree.-5.degree. C./0.1 mm.

b) Hydrosilylation--The pure methyl ester (2 g) was treated with triethoxysilane (3 ml) under nitrogen with the addition of chloroplatinic acid (10 mg). After stirring at room temperature for 12 hours, the mixture was refluxed for 2 hours. The excess silane reagent was removed under vacuum and the residue extracted with pentane under nitrogen. The extract was filtered and the filtrate concentrated under vacuum to yield the desired product as a colorless liquid Yield 3.5 g). FABMS: MH.sup.+, m/z 363, [MH-EtOH].sup.+, m/z 318 (100%); FTIR: .sup..nu. C=O 1731 cm.sup.-1, .sup..nu. Si-O 1102, 1081 cm.sup.-1.

2. Preparation of 11-triethoxysilyl undecylenic acid t-butyldimethysilyl ester:

a) 10-Undecylenic acid (20 mmoles) was dissolved in DMF (20 ml) to which t-butyldimethylsilyl chloride (4.5 g) and imidazole (100 mg) were added. The mixture was stirred at room temperature under nitrogen for 24 hours. Excess solvent and silane reagent were removed under vacuum and the residue extracted with pentane. The pentane extract was dried and concentrated on a rotary evaporator to yield the crude ester, which was purified by distillation under vacuum, b.p. 110.degree.-112.degree. C./0.1 mm, yield quantitative. FTIR: .sup..nu. C=O 1716 cm.sup.-1.

b) Hydrosilylation--This reaction was carried out under the same conditions as described under 1b. The product was characterized by FABMS: MH.sup.+, m/z 449 (10%), [MH-EtOH].sup.+, m/z 403 (100%); FTIR: .sup..nu. C=O 1716 cm.sup.-1, .sup..nu. Si-O 1102 and 1088 cm.sup.-1.

Generation of the Omega-Carboxylic Silylated Surfaces 1 and 2

1. Formation of the carboxylic surface 1 (see FIG. 1)

a) Silanization of silica surfaces by 3-dimethylethoxysilyl 1 propanamine was carried out by treating the cleaned surfaces with a solution of gamma-aminopropyldimethylethoxysilane 3 (2% in toluene, 20 ml) and refluxing for six hours under nitrogen. The substrates were then removed and washed with chloroform, methanol and acetone in that order. Surface characterization was effected by XPS and ellipsometry.

b) Treatment of the silanized surface with glutaric anhydride--the above substrate 3a was suspended in THF (25 ml) and glutaric anhydride 4 (500 mg) was added. The mixture was refluxed under nitrogen for 12 hours, the substrate removed from the solution and washed extensively with alcohol. The resulting surface was characterized by XPS and ellipsometry.

2. Formation of the carboxydecyl dimethylsilylated surface 2

A. From 11-triethoxysilyl undecanoic acid methyl ester 8 (FIG. 1)

a) Silanization of silica substrates with the methyl ester 8

The substrate was suspended in toluene containing the methyl ester 8 (2% solution) at room temperature under nitrogen overnight. It was then removed and washed thoroughly with dichloromethane and dried under vacuum for several hours.

b) Hydrolysis of the methyl ester function--after sodium hydroxide, sodium carbonate, potassium t-butoxide were found to cleave the surface-to-silane siloxane bond, it was attempted to use a non-basic approach. The methyl ester-containing substrates were refluxed for 24 hours with lithium iodide (200 mg) in DMF (20 ml). The substrates were recovered and washed thoroughly with distilled water and vacuum dried before XPS and ellipsometric analysis. Alternatively, the methyl ester moiety can be removed by refluxing with trimethylchlorosilane (5 ml) and sodium iodide (500 mg) for six hours.

B. From 11-triethoxysilyl undecanoic acid t-butyldimethylsilyl ester (9a):

a) silanization of silica substrates with the ester 9a--this reaction was carried out at room temperature under nitrogen in toluene solution as described under the methyl ester 8. Surface analysis was done by ellipsometry and XPS.

b) hydrolysis of the t-butyldimethylsilyl ester moiety--the hydrolysis of the silyl ester was accomplished by suspending the substrate from reaction a) in aqueous methanolic hydrochloric acid (1:1, 10%, 10 ml) for three hours. The substrate was washed copiously with water and dried. Surface analysis was done by the usual techniques.

Immobilization of Urease on the Carboxyl-Functionalized silanized surfaces 1 & 2

A. Direct Immobilization

The carboxylic surface 1 or 2 (100 mg) was suspended in distilled water and treated with EDC (5 mg) for 12 hours, the supernatant liquid decanted off and the substrate treated with urease (1 mg) in distilled water (1 ml) for a period of 48 hours at 5.degree. C. The supernatant liquid was carefully drawn off and its enzymatic activity determined by spectrophotometry after dilution to 10 ml. The substrate was thoroughly washed with distilled water and kept u