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Multi-purpose dome structure and the method of construction thereof    
United States Patent5408793   
Link to this pagehttp://www.wikipatents.com/5408793.html
Inventor(s)Dykmans; Max J. (1214 Pioneer Way, El Cajon, CA 92022-0696)
AbstractAn improved dome structure on a base is disclosed comprising, in the preferred embodiment, of a membrane sandwiched between layers of rigidifying material such as shotcrete or reinforced composite which also serve to embed radial wires and circumferential tensioned prestressing. Various types of circumferential tensioned prestressing can be applied to minimize bursting stresses and can consist of steel wire as well as fiber or steel-reinforced tape. Further layers of rigidifying material can then be applied over the circumferential prestressing as a final protection and cover. The radial wires can contain spacers or hooks to preclude the circumferential prestressing from riding up on the structure. The lower portion of the dome can include a reverse curvature to minimize stresses and stabilize the structure. The rigidifying material may be composite which can be hardened by light curing. A second outer membrane can also be used for weather protection.
   














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Drawing from US Patent 5408793
Multi-purpose dome structure and the method of construction thereof - US Patent 5408793 Drawing
Multi-purpose dome structure and the method of construction thereof
Inventor     Dykmans; Max J. (1214 Pioneer Way, El Cajon, CA 92022-0696)
Owner/Assignee    
Patent assignment
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Publication Date     April 25, 1995
Application Number     08/012,986
PAIR File History     Application Data   Transaction History
Image File Wrapper   Patent Term   Fees
Litigation
Filing Date     January 29, 1993
US Classification     52/81.6 52/2.15 52/80.1 52/223.2 52/223.4 52/741.1 52/745.07 156/143 264/32 264/34
Int'l Classification     E04B 001/32
Examiner     Friedman; Carl D.
Assistant Examiner     Canfield; Robert J.
Attorney/Law Firm     Lyon & Lyon
Address
Parent Case     This is a continuation of application Ser. No. 07/782,436, filed on Oct. 25, 1991, now abandoned, which is a division of application Ser. No. 07/477,715, filed Feb. 9, 1990, now U.S. Pat. No. 5,094,044, which is a continuation-in-part of a Divisional application (Ser. No. 206,849, filed Jun. 15, 1988, abandoned) to application Ser. No. 559,911, filed Dec. 9, 1983, now U.S. Pat. No. 4,776,145, which issued on Oct. 11, 1988.
Priority Data    
USPTO Field of Search     52/2.15 52/81.6 52/223.2 52/223.3 52/DIG. 12 52/741.1 52/745.07 52/80.1 264/32 264/34 264/228 220/319 220/566 220/453 156/143 156/295
Patent Tags     multi-purpose dome construction
   
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 Technical Review Submit all comments and votes
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I claim:

1. A process for constructing a prestressed composite structure comprising the steps of:

a) preparing an inner base;

b) preparing an outer base;

c) locating on said inner base an inner membrane tailored to form a desired shape;

d) locating on said outer base an outer membrane tailored to form a desired shape;

e) inflating said outer membrane;

f) inflating said inner membrane;

g) covering said inner membrane with rigidifying material;

h) compressing said rigidifying material by circumferentially wrapping tensioned flexible prestressing material around said rigidifying material.

2. A process for constructing a prestressed composite structure comprising the steps of:

a) preparing a base;

b) locating on said base a membrane tailored to form a desired shape;

c) inflating said membrane to said desired shape;

d) covering said membrane with rigidifying material;

e) compressing said rigidifying material by circumferentially wrapping flexible prestressing material, around said rigidifying material.

3. The process in claim 2 including the additional step of preventing said prestressing material from sliding transversely to the direction of said prestressing material.

4. The process in claim 2 comprising the additional step of deploying radial prestressing material to strengthen or shape said membrane.

5. A process for constructing a structure of composite construction comprising the steps of:

a. preparing an inner and outer base;

b. locating on said inner base an inner membrane tailored to form a desired shape;

c. locating on said outer base an outer membrane tailored to a desired shape;

d. inflating said inner and outer membranes;

e. covering said inner membrane with rigidifying material;

f. compressing said rigidifying material by circumferentially wrapping prestressing material around said rigidifying material.

6. The process in claim 5 including the additional step of adding radial prestressing material to strengthen or shape said membranes.

7. The process in claim 5 including the additional step of radially prestressing said rigidifying material.

8. The process in claim 5 wherein said desired shape of inner or outer membrane includes a radially diminishing dimension starting at a point above the base moving towards said base.

9. The process in claim 5 wherein said rigidifying material consists at least in part of resin.

10. The process in claim 9 wherein said resin is light curable.

11. The process in claim 5 wherein said rigidifying material at least in part is fiber reinforced.

12. The process of claim 5 wherein said desired shape of inner or outer membrane is a surface of revolution around a substantially vertical axis.

13. The process of claim 12 wherein said surface of revolution is in part dome shaped.

14. The process in claim 5 wherein said rigidifying material is in part shotcrete.

15. The process of claim 5 wherein said circumferentially wrapped prestressing material is restrained from riding up the structure towards areas of decreasing radii.

16. The process of claim 5 wherein said rigidifying material is applied on either side or on both sides of said inner membrane.

17. The process of claim 5 wherein said inner membrane becomes a permanent part of said composite structure.

18. The process of claim 5 wherein said inner and outer membranes are in part reinforced with multi-directional prestressing materials.

19. A process for constructing a structure of composite construction comprising the steps of:

a. preparing an inner and outer base;

b. locating on said inner base an inner membrane tailored to form a desired shape;

c. locating on said outer base an outer membrane tailored to a desired shape;

d. inflating said inner and outer membranes;

e. covering said inner membrane with rigidifying material;

f. compressing said rigidifying material by circumferentially wrapping prestressing material around said rigidifying material;

g. wherein said prestressing material consists in part of fiber reinforced tape.

20. A process for constructing a structure of composite construction comprising the steps of:

a. preparing an inner and outer base;

b. locating on said inner base an inner membrane tailored to form a desired shape;

c. locating on said outer base an outer membrane tailored to a desired shape;

d. inflating said inner and outer membranes;

e. covering said inner membrane with rigidifying material;

f. compressing said rigidifying material by circumferentially wrapping prestressing material around said rigidifying material;

g. wherein said prestressing material consists in part of fiber reinforced tape; and

h. wherein said fiber reinforced tape has an adhesive on the surface thereof.

21. A process for constructing a structure of composite construction comprising the steps of:

a. preparing an inner and outer base,

b. locating on said inner base an inner membrane tailored to form a desired shape,

c. locating on said outer base an outer membrane tailored to a desired shape,

d. inflating said inner and outer membranes,

e. covering said inner membrane with rigidifying material,

f. compressing said rigidifying material by circumferentially wrapping prestressing material around said rigidifying material,

g. whe