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| United States Patent | 5411384 |
| Link to this page | http://www.wikipatents.com/5411384.html |
| Inventor(s) | Bass; Mark (Sidney, OH);
Caillat; Jean-Luc (Dayton, OH);
Anderson; Gary J. (Sidney, OH) |
| Abstract | A scroll type machine is disclosed which is designed to enable it to be
fully assembled prior to being installed in a hermetic shell and
incorporates an improved mounting arrangement for the non-orbiting scroll
member. This design enables the compressor to be tested without the need
to first install it in the outer shell. This feature in combination with
the mounting arrangement greatly facilitates manufacturing, assembly,
testing, effectively prevents radial displacement of the non-orbiting
scroll member, and offers the advantages of axial compliance. In one
embodiment, the non-orbiting scroll is axially movably secured to a
bearing housing by means of a plurality of bolts or bolts and sleeves. In
another embodiment a rigid annular ring serves to axially movably secure
the non-orbiting scroll to the bearing housing while in a third embodiment
a stamped ring is secured to both the non-orbiting scroll and the bearing
housing. In another embodiment a two piece main bearing housing includes
an integral ring for radially positioning the non-orbiting scroll member
and means for securing anti-rotation and axial stop means thereto. A
method of assembling and/or testing the compressor is also disclosed. |
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Title Information  |
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Drawing from US Patent 5411384 |
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Scroll compressor having upper and lower bearing housings and a method
of testing and assembling the compressor |
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| Publication Date |
May 2, 1995 |
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| Parent Case |
CROSS REFERENCE TO RELATED APPLICATION
This is a continuation of U.S. patent application Ser. No. 08/007,613,
filed Jan. 22, 1993, (now abandoned) which is a continuation-in-part of
Ser. No. 07/863,949, filed Apr. 6, 1992 (now abandoned), which is a
continuation-in-part of Ser. No. 07/591,444, filed Oct. 1, 1990 (now U.S.
Pat. No. 5,102,316), which is a continuation-in-part of Ser. No.
07/387,699, filed Jul. 31, 1989 (now U.S. Pat. No. 4,992,033) which is a
division of Ser. No. 07/189,485, filed May 2, 1988 (now U.S. Pat. No.
4,877,382), which is a division of Ser. No. 06/899,003, filed Aug. 22,
1986 (now U.S. Pat. No. 4,767,293). |
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Title Information  |
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Claims  |
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We claim:
1. A method of testing a hermetic scroll-type compressor prior to final
assembly of said compressor in said shell, said method comprising:
assembling a scroll-type compressor including a driving motor,
connecting said driving motor to a power source,
energizing said motor to operate said compressor, and
thereafter installing said compressor in a hermetically sealed shell.
2. A method of testing a hermetic scroll-type compressor as set forth in
claim 1 further comprising providing means to supply lubricant to said
compressor prior to energizing said motor.
3. A method of testing a hermetic scroll-type compressor as set forth in
claim 1 wherein said compressor is placed in a support stand prior to
energizing said motor.
4. A method of testing a hermetic scroll-type compressor as set forth in
claim 1 wherein said scroll-type compressor is installed in said hermetic
shell by pressfitting.
5. A method of testing a hermetic scroll-type compressor as set forth in
claim 4 wherein said drive motor includes a stator and said scroll-type
compressor includes a lower housing member surrounding said stator, said
lower housing member including peripheral wall portions being pressfitted
into said shell and operating to support said motor and compressor within
said shell.
6. A scroll-type machine comprising:
a first scroll member including a first end plate having a first spiral
wrap disposed on said first end plate;
a second scroll member including a second end plate having a second spiral
wrap disposed on said second end plate;
a drive shaft drivingly coupled to said second scroll member for effecting
orbital movement of said second scroll member relative to said first
scroll member;
motor means including a rotor secured to said drive shaft and a stator
surrounding said rotor;
a stationary body, said stationary body including
a first member supporting said first and second scroll members for relative
orbital movement,
a second member for supporting said stator in a surrounding position
relative to said rotor,
said first and second members including interengaging locating means for
accurately radially and axially positioning said first and second members
relative to each other; and
fastening means for securing said first and second members together.
7. A scroll-type machine as set forth in claim 6 wherein said first member
includes first bearing means for rotatably supporting said drive shaft and
said second member includes second bearing means for rotatably supporting
said drive shaft.
8. A scroll-type machine as set forth in claim 7 wherein said motor means
is positioned between said first and second bearing means,
9. A scroll-type machine as set forth in claim 6 further comprising a
hermetically sealed outer shell, one of said first and second members
being pressfitted within said shell and being operative to support said
compressor therein.
10. A scroll-type machine as set forth in claim 9 wherein the other of said
first and second members is positioned in spaced relationship to said
shell.
11. A scroll-type machine as set forth in claim 10 wherein said one of said
first and second members and said shell include interengaging portions for
axially locating said compressor within said shell.
12. A scroll-type machine as set forth in claim 6 wherein said first member
includes axially compliant mounting means for positioning said first
scroll member with respect to said second scroll member.
13. A scroll-type machine as set forth in claim 6 wherein said first member
comprises a two piece assembly including a first piece operative to
position said first scroll member and a second piece operative to position
said second scroll member.
14. A scroll-type machine as set forth in claim 13 wherein said second
piece includes bearing means for rotatably supporting said drive shaft.
15. A scroll-type machine as set forth in claim 13 wherein said first and
second pieces include interengaging means for accurately positioning said
first and second pieces relative to each other.
16. A scroll-type machine as set forth in claim 15 wherein said fastening
means secure said first and second pieces together.
17. A scroll-type machine as set forth in claim 13 wherein said first and
second pieces define a cavity, said drive shaft extending into said
cavity, and counterweight means rotatably supported within said cavity.
18. A method of assembling a scroll-type compressor comprising:
fitting a motor stator into a lower bearing housing;
fitting one end of a drive shaft having a rotor secured thereto into
bearing means provided in said lower bearing housing;
assembling an upper bearing housing assembly to said lower bearing housing
with said shaft extending therethrough;
assembling a first scroll member having first scroll wrap thereon to the
other end of said drive shaft, said first scroll member being supported by
said upper bearing housing;
assembling a second scroll member having second wrap thereon to said first
scroll member with said second wraps being in intermeshing relationship
with said first scroll wraps; and
installing fastening means for securing said upper bearing housing to said
lower bearing housing.
19. A method of assembling a scroll-type compressor as set forth in claim
18 wherein said assembling of said upper bearing housing assembly includes
assembling a first member of said upper bearing housing to said drive
shaft and assembling a second member of said upper bearing housing to said
first member, said second member being operative to support said first
scroll member and position said second scroll member.
20. A method of assembling a scroll-type compressor as set forth in claim
19 wherein installing said fastening means also secures said first and
second members of said upper bearing assembly together.
21. A method of assembling a scroll-type compressor as set forth in claim
18 further comprising pressfitting said lower bearing housing into a
hermetically sealed shell with said compressor assembled thereto.
22. A method of assembling a scroll-type compressor as set forth in claim
21 further comprising operationally testing said compressor before
pressfitting said lower bearing housing into said shell.
23. A scroll-type machine comprising:
a first scroll member including a first end plate having a first spiral
wrap disposed on said end plate;
a second scroll member including a second end plate having a second spiral
wrap disposed on said end plate;
a drive shaft drivenly connected to said second scroll member;
motor means including a rotor secured to said drive shaft and a stator
positioned in surrounding relationship to said rotor;
a lower bearing housing supporting said stator, said lower bearing housing
including lower bearing means rotatably supporting one end of said drive
shaft;
an upper bearing assembly engageable with said lower bearing housing, said
upper bearing assembly including bearing means for rotatably supporting
said drive shaft, said upper bearing assembly including a first surface
for axially supporting said second scroll member and a second surface
spaced from said first surface for radially positioning said first scroll
member; and
fastening means extending between said upper bearing assembly and said
lower bearing housing for securing said lower bearing housing and said
upper bearing assembly in assembled relationship and thereby positioning
said first and second scroll members with respect thereto and with one of
said first and second scroll members being axially movable with respect to
the other of said first and second scroll members.
24. A scroll-type machine as set forth in claim 23 wherein said fastening
means further include stop means, said fastening means being operative to
retain said stop means on said upper bearing housing and to secure said
upper bearing housing to said lower bearing housing.
25. A scroll-type machine as set forth in claim 24 wherein said stop means
operates to retain said first scroll member in assembled relationship to
said second scroll member.
26. A scroll-type machine comprising:
a hermetically sealed shell;
a first scroll member including a first end plate having a first spiral
wrap disposed on said end plate;
a second scroll member including a second end plate having a second spiral
wrap disposed on said end plate;
a drive shaft drivenly connected to said second scroll member;
motor means including a rotor secured to said drive shaft and a stator
positioned in surrounding relationship to said rotor;
a lower bearing housing supporting said stator, said lower bearing housing
including lower bearing means rotatably supporting one end of said drive
shaft;
an upper bearing assembly secured to said lower bearing housing said upper
bearing assembly including bearing means for rotatably supporting said
drive shaft, said upper bearing assembly including a first surface for
axially supporting said second scroll member and a second surface spaced
from said first surface for radially positioning said first scroll member;
means for securing said first scroll member, said second scroll member,
said lower bearing housing and said upper bearing housing in assembled
relationship with one of said first and second scroll members being
axially movable with respect to the other of said first and second scroll
members;
said lower bearing housing cooperating with said shell to provide the sole
support for said compressor within said shell.
27. A scroll-type machine as set forth in claim 26 wherein said lower
bearing housing is pressfitted within said shell.
28. A scroll-type machine as set forth in claim 27 wherein said upper
bearing assembly is positioned in spaced relationship to said shell. |
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Claims  |
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Description  |
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BACKGROUND AND SUMMARY OF THE INVENTION
The present invention relates generally to scroll machines and more
specifically to an improved axially compliant mounting arrangement for
scroll type compressors and arrangement for assembling the components
thereof together which greatly facilitates the assembly thereof as well as
enables testing of the compressor prior to installation of the compressor
in the outer shell.
A unique axially compliant mounting arrangement is disclosed in the above
referenced parent application Ser. No. 899,003, now U.S. Pat. No.
4,767,293. One embodiment of this mounting arrangement utilizes an
elongated leaf spring strap having opposite ends secured to a flange
portion provided on the non-orbiting scroll member. The center portion of
this strap is secured to a pair of upstanding spaced posts provided on the
main bearing housing. A stop flange is provided on the non-orbiting scroll
which engages the lower surface of the strap to limit axial movement of
the non-orbiting scroll member away from the orbiting scroll. A retainer
overlies the center portion of the strap and serves as a backup to aid in
limiting this axial separating movement of the non-rotating scroll. While
this mounting arrangement offers excellent performance and durability
characteristics, it requires a substantial number of components which
render it rather costly in terms of both manufacturing and assembly time
and material.
Accordingly, the present invention seeks to provide an improved mounting
arrangement which offers all of the advantages provided by the above
described mounting system but additionally requires fewer components and
hence offers substantial cost savings in both manufacturing and assembly.
In one embodiment, the non-orbiting scroll member is secured to the main
bearing housing by means of a plurality of bolts extending therebetween
which allow limited relative axial movement between the bearing housing
and the non-orbiting scroll member. In another embodiment, a separate
annular ring is fixedly secured to the bearing housing in surrounding
relationship to the non-orbiting scroll member and includes abutment
surfaces operative to allow limited relative axial movement of the
non-orbiting scroll. A third embodiment is disclosed which is similar to
the second embodiment except that the annular ring is integrally formed
with a portion of a two piece main bearing housing and separate axial stop
means and anti-rotation means are provided. In this embodiment, the two
piece main bearing housing is designed to be secured to a lower bearing
housing into which the motor stator is fitted. Thus, the entire compressor
may be assembled and tested if desired prior to installation of the
compressor assembly in the outer hermetic shell. Additionally, this
arrangement eliminates the reliance on the outer shell for relative
positioning and/or alignment of the components. In a fourth embodiment, an
annular stamped ring is pressfitted or otherwise fixedly secured to the
non-orbiting scroll and bolted to the bearing housing. The stamped ring
offers sufficient flexibility to allow limited axial movement of the
non-orbiting scroll.
Each of these embodiments offer distinct advantages with respect to
overcoming the often conflicting problems of minimizing the amount of high
precision machining required, the need for accurately positioning the
non-orbiting scroll member relative to the orbiting scroll member,
minimizing the number of components required and hence the complexity and
time required for assembly as well as minimizing costs without loss of
durability and/or reliability of the resulting scroll compressor.
Additional advantages and features of the present invention will become
apparent from the subsequent description and the appended claims taken in
conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a vertical section view of a scroll compressor incorporating a
non-orbiting scroll mounting arrangement in accordance with the present
invention;
FIG. 2 is a section view of the compressor of FIG. 1, the section being
taken along line 2--2 thereof;
FIG. 3 is an enlarged fragmentary section view of the mounting arrangement
shown in FIG. 1;
FIGS. 4-6 are views similar to that of FIG. 3 but showing other embodiments
of the present invention, all in accordance with the present invention;
FIG. 7 is a fragmentary section view of a portion of a scroll compressor
showing another embodiment of a non-orbiting scroll mounting arrangement
in accordance with the present invention;
FIG. 8 is a section view of the embodiment shown in FIG. 7, the section
being taken along line 8--8 thereof;
FIG. 9 is a section view of a slider block assembly for use in preventing
rotation of the non-orbiting scroll in the embodiment of FIGS. 7 and 8;
FIG. 10 is a perspective view of the slider block shown in FIG. 9;
FIG. 11 is a perspective view of an alternative slider block for use in the
embodiment of FIG. 9;
FIG. 12 is a section view of an alternative rotation limiting assembly for
use in the embodiment of FIG. 7;
FIG. 13 is a perspective view of another arrangement for mounting of a
non-orbiting scroll member in accordance with the present invention,
portions thereof being broken away;
FIG. 14 is an enlarged fragmentary view of a portion of the mounting
arrangement shown in FIG. 13;
FIG. 15 is an enlarged fragmentary section view of a modified version of
the mounting arrangement shown in FIGS. 13 and 14, all in accordance with
the present invention;
FIG. 16 is a fragmentary somewhat diagrammatic horizontal sectional view
illustrating a different technique for mounting the non-orbiting scroll
for limited axial compliance;
FIG. 17 is a sectional view taken substantially along line 17--17 in FIG.
16;
FIG. 18 is a sectional view similar to FIG. 17 but showing a further
technique for mounting the non-orbiting scroll for limited axial
compliance;
FIGS. 19 and 20 are views similar to FIG. 17 illustrating two additional
somewhat similar techniques for mounting the non-orbiting scroll for
limited axial compliance;
FIG. 21 is similar to FIG. 16 and illustrates yet a further technique for
mounting the non-orbiting scroll for limited axial compliance;
FIG. 22 is a sectional view taken substantially along line 22--22 in FIG.
21;
FIG. 23 is similar to FIG. 16 and illustrates yet another technique for
mounting the non-orbiting scroll for limited axial compliance;
FIG. 24 is a sectional view taken substantially along line 24--24 in FIG.
23;
FIG. 25 is similar to FIG. 16 and illustrates yet a further technique for
mounting the non-orbiting scroll for limited axial compliance;
FIG. 26 is a sectional view taken substantially along line 26--26 in FIG.
25;
FIG. 27 is a view similar to FIG. 21 illustrating diagrammatically yet
another technique for mounting the non-orbiting scroll for limited axial
compliance.
FIG. 28 is a view similar to that of FIG. 1 but illustrating another
embodiment of the present invention;
FIG. 29 is an exploded perspective view of the scroll assembly incorporated
in the embodiment of FIG. 1;
FIG. 30 is a plan view of the embodiment of FIG. 28, showing the securement
for the anti-rotation strap;
FIG. 31 is a section view of the compressor of FIG. 28, the section being
taken along line 31--31 thereof;
FIG. 32 is a vertical section view of the scroll compressor of FIG. 28
supported in a test stand prior to installation in the outer shell; and
FIG. 33 is a view similar to FIG. 28 but showing another alternative
embodiment of the main bearing assembly in accordance with the present
invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the drawings and in particular to FIG. 1, a compressor 10
is shown which comprises a generally cylindrical hermetic shell 12 having
welded at the upper end thereof a cap 14 and at the lower end thereof a
base 16 having a plurality of mounting feet (not shown) integrally formed
therewith. Cap 14 is provided with a refrigerant discharge fitting which
may have the usual discharge valve therein (not shown). Other major
elements affixed to the shell include a transversely extending partition
22 which is welded about its periphery at the same point that cap 14 is
welded to shell 12, a stationary main bearing housing or body 24 which is
suitably secured to shell 12 and a lower bearing housing 26 also having a
plurality of radially outwardly extending legs each of which is also
suitably secured to shell 12. A motor stator 28 which is generally square
in cross section but with the corners rounded off is pressfitted into
shell 12. The flats between the rounded corners on the stator provide
passageways between the stator and shell, which facilitate the flow of
lubricant from the top of the shell to the bottom.
A drive shaft or crankshaft 30 having an eccentric crank pin 32 at the
upper end thereof is rotatably journaled in a bearing 34 in main bearing
housing 24 and a second bearing 36 in lower bearing housing 26. Crankshaft
30 has at the lower end a relatively large diameter concentric bore 38
which communicates with a radially outwardly inclined smaller diameter
bore 40 extending upwardly therefrom to the top of the crankshaft.
Disposed within bore 38 is a stirrer 42. The lower portion of the interior
shell 12 is filled with lubricating oil, and bore 38 acts as a pump to
pump lubricating fluid up the crankshaft 30 and into passageway 40 and
ultimately to all of the various portions of the compressor which require
lubrication.
Crankshaft 30 is rotatively driven by an electric motor including stator
28, windings 44 passing therethrough and a rotor 46 pressfitted on the
crankshaft 30 and having upper and lower counterweights 48 and 50
respectively. A counterweight shield 52 may be provided to reduce the work
loss caused by counterweight 50 spinning in the oil in the sump.
Counterweight shield 52 is more fully disclosed in assignee's U.S. Pat.
No. 5,064,356 entitled "Counterweight Shield For Scroll Compressor", the
disclosure of which is hereby incorporated by reference.
The upper surface of main bearing housing 24 is provided with a flat thrust
bearing surface 53 on which is disposed an orbiting scroll 54 having the
usual spiral vane or wrap 56 on the upper surface thereof. Projecting
downwardly from the lower surface of orbiting scroll 54 is a cylindrical
hub having a journal bearing 58 therein and in which is rotatively
disposed a drive bushing 60 having an inner bore 62 in which crank pin 32
is drivingly disposed. Crank pin 32 has a flat on one surface which
drivingly engages a flat surface (not shown) formed in a portion of bore
62 to provide a radially compliant driving arrangement, such as shown in
assignee's aforementioned U.S. Pat. No. 4,877,382, the disclosure of which
is herein incorporated by reference. An Oldham coupling 63 is also
provided positioned between and keyed to orbiting scroll 54 and bearing
housing 24 to prevent rotational movement of orbiting scroll member 54.
Oldham coupling 63 is preferably of the type disclosed in the above
referenced U.S. Pat. No. 4,877,382, however, the coupling disclosed in
assignee's copending application Ser. No. 591,443 entitled "Oldham
Coupling For Scroll Compressor" filed Oct. 1, 1990, the disclosure of
which is hereby incorporated by reference, may be used in place thereof.
A non-orbiting scroll member 64 is also provided having a wrap 66
positioned in meshing engagement with wrap 56 of scroll 54. Non-orbiting
scroll 64 has a centrally disposed discharge passage 75 communicating with
an upwardly open recess 77 which is in fluid communication with a
discharge muffler chamber 79 defined by cap 14 and partition 22. An
annular recess 81 is also formed in non-orbiting scroll 64 within which is
disposed a seal assembly 83. Recesses 77 and 81 and seal assembly 83
cooperate to define axial pressure biasing chambers which receive
pressurized fluid being compressed by wraps 56 and 66 so as to exert an
axial biasing force on non-orbiting scroll member 64 to thereby urge the
tips of respective wraps 56, 66 into sealing engagement with the opposed
end plate surfaces. Seal assembly 83 is preferably of the type described
in greater detail in assignee's copending application Ser. No. 591,454
filed Oct. 1, 1990, now U.S. Pat. No. 5,156,539 and entitled "Scroll
Machine With Floating Seal", the disclosure of which is hereby
incorporated by reference. Scroll member 64 is designed to be mounted to
bearing housing 24 and to this end has a plurality of radially outwardly
projecting flange portions 68, 70, 72, 74 circumferentially spaced around
the periphery thereof as shown in FIG. 2.
As best seen with reference to FIG. 3, flange portion 68 of non-orbiting
scroll member 64 has an opening 76 provided therein within which is fitted
an elongated cylindrical bushing 78, the lower end 80 of which is seated
on bearing housing 24. A bolt 82 having a head 84 and washer 85 extends
through an axially extending bore 86 provided in bushing 78 and into a
threaded opening 88 provided in bearing housing 24. As shown, bore 86 of
bushing 78 is of a diameter greater than the diameter of bolt 82 so as to
accommodate some relative movement therebetween to enable final precise
positioning of non-orbiting scroll member 64. Once scroll member 64 and
hence bushing 78 have been precisely positioned, bolt 82 may be suitably
torqued thereby securely and fixedly clamping bushing 78 between bearing
housing 24 and washer 85. Washer 85 serves to insure uniform
circumferential loading on bushing 78 as well as to provide a bearing
surface for head 84 thereby avoiding any potential shifting of bushing 78
during the final torquing of bolt 82. It should be noted that as shown in
FIG. 3, the axial length of bushing 78 will be sufficient to allow
non-orbiting scroll 64 to slidably move axially along bushing 78 in a
direction away from the orbiting scroll thereby affording an axially
compliant mounting arrangement with the washer 85 and head 84 of bolt 82
acting as a positive stop limiting such movement. Substantially identical
bushings, bolts and washers are provided for each of the other flange
portions 70, 72, and 74. The amount of separating movement can be
relatively small (e.g. on the order of 0.005" for a scroll 3" to 4" in
diameter and 1" to 2" in wrap height) and hence the compressor will still
operate to compress even though the separating force resulting therefrom
may exceed the axial restoring force such as may occur on startup. Because
the final radial and circumferential positioning of the non-orbiting
scroll is accommodated by the clearances provided between bolts 82 and the
associated bushings 78, threaded openings 88 in bearing housing 24 need
not be as precisely located as would otherwise be required thus reducing
the manufacturing costs associated therewith.
Alternatively, as shown in FIG. 4, the bolts 82 and bushings 78 may be
replaced by a shoulder bolt 90 slidably fitted within openings 76'
provided in the respective flange portions 68, 70, 72 and 74 of
non-orbiting scroll 64. In this embodiment, the axial length "A" of the
shoulder portion 92 of bolt 90 will be selected such that a slight
clearance will be provided between the lower surface 91 of head portion of
bolt 90 and the opposed surface of flange portion 68 when scroll member 64
is fully axially seated against scroll member 56 to thereby permit a
slight axial separating movement in like manner as described above with
reference to FIG. 3. Also, as noted above, surface 91 of bolt 90 will act
as a positive stop to limit this axial separating movement of scroll
member 64. The relative diameters of shoulder portion 92 and bore 76' will
be such as to allow sliding movement therebetween but yet effectively
resist radial and/or circumferential movement of scroll member 64. While
this embodiment eliminates concern over potential shifting of the bushing
relative to the securing bolt which could occur in the embodiment of FIG.
3, it is somewhat more costly in that the threaded holes in bearing
housing 24 must be precisely located.
FIGS. 5 and 6 illustrate further alternative arrangements for mounting
non-orbiting scroll member 64 to bearing housing 24. In FIG. 5, a bushing
94 is pressfitted within each of the openings 76" provided in respective
flange portions 68, 70, 72 and 74. A shoulder bolt 96 is provided
extending through bushing 94 and as described above with reference to FIG.
4 includes a shoulder portion 98 having an axial length "B" selected with
respect to the length of bushing 94 to afford the desired axial movement
of the non-orbiting scroll 64. In this embodiment, because bushing 94 is
pressfitted within opening 76" it will slidably move along shoulder
portion 98 of bolt 96 along with scroll member 64 to afford the desired
axially compliant mounting arrangement. This embodiment allows for
somewhat less precise locating of the threaded bores 88 in bearing housing
24 as compared to the embodiment of FIG. 4 in that the bushing 94 may be
bored and/or reamed to provide the final precise positioning of the
non-orbiting scroll member 64. Further, because the axial movement occurs
between the bushing and shoulder bolt, concern as to possible wearing of
the openings 76" provided in the flange portions of the fixed scroll is
eliminated. As shown, bushing 94 has an axial length such that it is
seated on bearing housing 24 when scroll member 64 is fully axially seated
against scroll member 54 so as to provide a maximum surface area of
engagement with shoulder portion 98, however, if desired, a shorter
bushing 94 could be utilized in place thereof. Again, as in the above
described embodiments, the head of bolt 96 will cooperate either with the
end of bushing 94 or flange 68 as desired to provide a positive stop
limiting the axial separating movement of scroll 64.
In the embodiment of FIG. 6, a counterbore 100 is provided in bearing
housing 24 which counterbore serves as a pilot to receive an extended
shoulder portion 102 of shoulder bolt 104. Again the axial length C of
shoulder portion 102 will be selected so as to allow for the desired
limited axial movement of non-orbiting scroll 64 and the head of bolt 104
will provide a positive stop therefor. Because the pilot counterbore can
be reamed to establish the precise relative location of the non-orbiting
scroll, the tolerance for locating the threaded bore may be increased
somewhat. Further, this embodiment eliminates the need to provide and
assemble separately fabricated bushings. Also, similarly to that described
above, the relative diameters of shoulder portions 98 and 102 with respect
to the bores through which they extend will be such as to accommodate
axial sliding movement yet resist radial and circumferential movement.
A further embodiment of the present invention is illustrated in FIG. 7
wherein corresponding portions are indicated by the same reference numbers
used in FIG. 1 primed. In this embodiment a separate annular retainer ring
106 is provided which surrounds non-orbiting scroll 64' and is securely
bolted to bearing housing 24' by a plurality of fasteners 108.
Retainer ring 106 is generally L-shaped in cross section and includes an
accurately machined inner peripheral surface 110 which is adapted to abut
a corresponding accurately machined annular surface 112 provided on
non-orbiting scroll 64' to thereby accurately radially position same as
well as to guide axial movement thereof. Additionally, retainer ring 106
has an accurately machined radially inwardly facing surface portion 114
which is adapted to abut accurately machined radially outwardly facing
shoulder portion 116 formed on bearing housing 24' so as to thereby
accurately locate retainer ring 106 with respect thereto. This mounting
arrangement also incorporates the axially compliant feature discussed
above by providing a slight clearance between surface 117 of retainer ring
106 and an opposed surface 118 provided on scroll 64' both of which
surfaces are accurately machined so as to provide a positive stop limiting
this axial separating movement.
In order to prevent relative rotation of the non-orbiting scroll 64' with
respect to retainer ring 106 and hence bearing housing 24', a slider block
assembly 122 is provided on retainer ring 106. As best seen with reference
to FIGS. 9-11, slider block assembly 122 comprises a block member 124
which is received within a suitably shaped radially extending slot 126
provided in a radially outwardly extending flange portion of the
non-orbiting scroll member 64'. Block member 124 is generally T-shaped in
cross section having a depending leg portion 130 received within a
narrower portion 132 of slot 126 and oppositely extending arms 134, 136
loosely received within an upper portion 138 of slot 126 which arms serve
to support block member 124 on scroll member 64'. A bolt 128 is threadedly
secured within an opening 131 provided in retainer ring 106 and has a
depending shaft portion 140 extending into a central opening 142 provided
in block 124.
In operation, the close tolerance fit of both shaft portion 140 within bore
142 and the opposite circumferentially spaced sidewalls of leg portion 130
with the circumferentially opposed sidewalls of the lower portion 132 of
slot 126 will cooperate to effectively prevent rotational movement of the
non-orbiting scroll member. Further, because block 124 is free to move
axially along shaft portion 140 of bolt 128, this anti-rotation assembly
will not restrict the desired axial movement of the non-orbiting scroll
member discussed above. Preferably, slide block 124 will be fabricated
from metal.
An alternative slide block 144 is shown in FIG. 11. Slide block 144 is
similar to slide block 124 with the exception that it includes a lower
pair of circumferentially outwardly extending flange portions 146, 148
which may underlie the lower surface of the non-orbiting scroll 64' to
thereby aid in retaining slide block 144 within slot 126.
Alternatively, in place of the slide block assembly described above, an
anti-rotation clip assembly 150 may be utilized to prevent relative
rotation of the non-orbiting scroll member. As shown in FIG. 12, clip
assembly 150 includes a generally U-shaped first clip member 152 having a
center portion secured to the undersurface of a flange portion of the
non-orbiting scroll 64" by means of a suitable threaded fastener 154 and a
pair of spaced substantially parallel depending leg members 155, 157. A
second clip member 156 is secured to an upstanding post 158 integrally
formed at a suitable location on main bearing housing 24" by means of a
suitable threaded fastener. Second clip member 156 has a pair of spaced
substantially parallel upwardly extending arm members 160, 162 and a
raised center portion 164 seated on post 158 which together define a pair
of spaced channels 166, 168 adapted to receive legs 155, 157 of first clip
member 152. Clip members 152 and 156 will be aligned along a radius of the
non-orbiting scroll member such that channels 166, 168 and legs 155, 157
will operate to prevent relative rotation between bearing housing 24" and
non-orbiting scroll 64". Additionally, the slip fit connection between
clip members 152 and 156 will accommodate the desired relative axial
movement of non-orbiting scroll member 64" as noted above.
A further embodiment of an axially compliant non-orbiting scroll mounting
arrangement is shown in FIGS. 13 and 14 wherein components corresponding
to those shown in FIG. 1 are indicated by the same reference numbers
triple primed. In this embodiment, an annular ring 170 is provided which
is preferably formed from a suitable flexible sheet metal such as spring
steel and is pressfitted on non-orbiting scroll member 64"'. An axially
extending flange portion 172 extends around the inner periphery of ring
170 and abuts against an axially extending flange portion of non-orbiting
scroll member 64"' so as to increase the engaging surface area
therebetween. Ring 170 is in turn secured to bearing housing 24"' by means
of a plurality of bolts 174 and sleeves 176. Preferably openings 178 in
ring 170 through which bolts 174 extend will be somewhat larger in
diameter than bolts 174 so as to reduce the need for precisely locating
each of the taped holes in bearing housing 24"' which receive respective
bolts 174.
A plurality of arcuate cutouts 180 are provided in ring 170 each being
located just radially outwardly of flange 172, centered on respective
bolts 174 and extending circumferentially in opposite directions
therefrom. Cutouts 180 serve to increase the flexibility of ring 170 so as
to accommodate the desired limited axial movement of non-orbiting scroll
member 64"' as noted above. While it is believed that the pressfit
engagement of ring 170 with scroll member 64"' will be sufficient to
resist any relative rotational movement therebetween, additional
securement means such as a pin or the like may be utilized to prevent same
if desired.
An alternative embodiment of a retaining ring 184 is shown in FIG. 15. In
this embodiment internally formed flange 172 is deleted and a separate
retaining ring 182 is utilized to aid in securing ring 184 to non-orbiting
scroll member 64"". Retaining ring 182 is generally L-shaped in cross
section and sized to provide a secure pressfit engagement with
non-orbiting scroll member 64"". The radially extending flange portion of
retaining ring 182 may be secured to ring 184 in any suitable manner so as
to insure against relative rotation therebetween. Retaining ring 182 will
preferably be secured to the bearing housing by means of bolts 174' and
sleeves 176' in a like manner as described above with respect to ring 170.
Also, retaining ring 184 will include cutouts 180' similar to those
provided on ring 170.
In FIGS. 16 through 20, there are illustrated a number of other suspension
systems which have been discovered for mounting the non-orbiting scroll
member for limited axial movement, while restraining same from a radial
and circumferential movement. Each of these embodiments including those
described above with reference to FIGS. 1 through 15, may function to
mount the non-orbiting scroll member approximately at its mid-point, so as
to balance the tipping moments on the scroll member created by radial
fluid pressure forces.
With reference to FIGS. 16 and 17, support is maintained by means of a
spring steel ring 186 anchored at its outer periphery by means of
fasteners 188 to a mounting ring 190 affixed to the inside surface of
shell 12, and at its inside periphery to the upper surface of flange 192
on non-orbiting scroll member 64 by means of fasteners 194. Ring 186 is
provided with a plurality of angled openings 196 disposed about the full
extent thereof to reduce the stiffness thereof and permit li | | |