An aircraft has an airframe including a fuselage having major structural members made of a composite material. The airframe also includes a sweepforward main wing mounted on top of the fuselage and a T or cruciform tail on the fuselage. The aircraft has no canard. The aircraft has a pair of main landing gear units attached to the fuselage below the main wing, the main landing gear units having short strut assemblies which allow the crew and passengers to get on and off the aircraft easily. The sweepforward main wing allows a wide and comfortable cabin space to be created in the fuselage.
Derivative aircraft and methods for their manufacture. In one embodiment, a derivative aircraft having a derivative wing is derived from a baseline aircraft having a baseline wing. In one aspect of this embodiment, the baseline wing can include an outboard wing portion and an inboard wing portion, the inboard wing portion having a forward inboard wing portion and an aft inboard wing portion. In a further aspect of this embodiment, the derivative wing can include a wing insert having a spanwise wing insert portion and a chordwise wing insert portion, the chordwise wing insert portion of the wing insert being interposed between the forward inboard wing portion and the aft inboard wing portion of the baseline wing, and the spanwise wing insert portion being interposed between the outboard wing portion and the forward and aft inboard wing portions of the baseline wing.
Derivative aircraft and methods for their manufacture. In one embodiment, a derivative aircraft having a derivative wing is derived from a baseline aircraft having a baseline wing. In one aspect of this embodiment, the baseline wing can include an outboard wing portion and an inboard wing portion, the inboard wing portion having a forward inboard wing portion and an aft inboard wing portion. In a further aspect of this embodiment, the derivative wing can include a wing insert having a spanwise wing insert portion and a chordwise wing insert portion, the chordwise wing insert portion of the wing insert being interposed between the forward inboard wing portion and the aft inboard wing portion of the baseline wing, and the spanwise wing insert portion being interposed between the outboard wing portion and the forward and aft inboard wing portions of the baseline wing.
Methods and systems for manufacturing composite aircraft wings and other structures are disclosed herein. A tool assembly for use in manufacturing composite laminates in accordance with one embodiment of the invention includes a tool plate carried by a movable support system. The tool plate includes a tool surface configured to support fiber-reinforced resin material and define an outer mold line (OML) of the fiber-reinforced resin material. The movable support system is configured to respond to signals from a controller to automatically change the shape of the tool surface and alter the OML of the finished part to suit the particular application. In one embodiment, the movable support system can include a plurality of telescoping actuators operably coupled to the tool plate.
A single piece co-cured composite wing is disclosed. The wing has a flying surface and structural members. In one embodiment the structural members may be a plurality of spars. The spars may have various shapes to increase the buckling strength. The spars may be wave shaped, such as a sinusoidal shape. The flying surface and the structural members are co-cured in order to form a single piece, integral wing structure. A process for manufacturing a single piece co-cured wing is also disclosed. The process may include laying out composite sheets for the flying surface of the wing. Then, the composite material of the spars is arranged around a plurality of pressurizable forms. Finally, the composite material is cured in a clamshell frame.
A single piece co-cured composite wing is disclosed. The wing has a flying surface and structural members. In one embodiment the structural members may be a plurality of spars. The spars may have various shapes to increase the buckling strength. The spars may be wave shaped, such as a sinusoidal shape. The flying surface and the structural members are co-cured in order to form a single piece, integral wing structure. A process for manufacturing a single piece co-cured wing is also disclosed. The process may include laying out composite sheets for the flying surface of the wing. Then, the composite material of the spars is arranged around a plurality of pressurizable forms. Finally, the composite material is cured in a clamshell frame.
