|
|
|
| United States Patent | 5459385 |
| Link to this page | http://www.wikipatents.com/5459385.html |
| Inventor(s) | Lipo; Thomas A. (Madison, WI);
Liang; Feng (Madison, WI) |
| Abstract | A variable reluctance drive system including a motor and corresponding
converter for improved current commutation is described. The motor
incorporates a salient pole rotor and a salient pole stator having one or
more full pitch windings which operate by mutual inductance to transfer
the current from the active short pitch winding following phase alignment.
This increases output torque and/or speed and permits a number of simple
and economical converter circuits. |
|
|
|
Title Information  |
|
|
|
|
|
Drawing from US Patent 5459385 |
|
|
Variable reluctance drive system |
|
|
|
|
|
| Publication Date |
October 17, 1995 |
|
|
|
|
|
| Filing Date |
December 27, 1993 |
|
|
|
|
|
|
|
|
|
|
|
| Parent Case |
This application is a division of application Ser. No. 07/884,162, filed
May 18, 1992, now U.S. Pat. No. 5,376,851. |
|
|
|
|
|
|
|
|
|
|
|
|
|
Title Information  |
|
|
References  |
|
|
| *references marked with an asterisk below are user-added references |
|
U.S. References |
|
|
| Add a new US reference: |
| | Reference | Relevancy | Comments | Reference | Relevancy | Comments | 5289107 Radun 322/94 Feb,1994 |      Your vote accepted [0 after 0 votes] | | 5168203 Tepavcevic 318/701 Dec,1992 |      Your vote accepted [0 after 0 votes] | | 4949573 Wolfe 73/118.1 Aug,1990 |      Your vote accepted [0 after 0 votes] | | 4752707 Morrill 310/184 Jun,1988 |      Your vote accepted [0 after 0 votes] | | 4733117 Perrins 310/162 Mar,1988 |      Your vote accepted [0 after 0 votes] | | 4631510 Nagarkatti 336/135 Dec,1986 |      Your vote accepted [0 after 0 votes] | | 4550280 Freise 318/701 Oct,1985 |      Your vote accepted [0 after 0 votes] | | 4348605 Torok 310/168 Sep,1982 |      Your vote accepted [0 after 0 votes] | | 4097754 Farr 310/67R Jun,1978 |      Your vote accepted [0 after 0 votes] | | 4081703 Madsen 310/49R Mar,1978 |      Your vote accepted [0 after 0 votes] | | |
|
|
|
|
U.S. References |
|
|
Foreign References |
|
|
|
|
|
|
Foreign References |
|
|
Other References |
|
|
|
|
|
|
Other References |
|
|
|
|
|
References  |
|
|
|
|
|
| Market Size |
|
Estimate the gross annual revenues of the relevant market
sector:
|
| | |
| |
|
|
| Market Share |
|
Estimate the percentage of the relevant market sector this invention will capture:
|
| | |
| |
|
|
| Reasonable Royalty |
|
What percentage of gross sales should the inventor or assignee be paid?
|
| | |
| |
|
|
|
Public's "Guesstimation" of Royalty Value
|
| Market Size | N/A | [No votes] | | x | Market Share | N/A | [No votes] | | x | Reasonable Royalty | N/A | [No votes] |
| | N/A | |
| |
|
|
|
|
|
|
|
|
|
|
|
|
Market Review  |
|
|
Technical Review  |
|
|
Claims  |
|
|
We claim:
1. A method for commutating phases of a variable reluctance motor, said
motor having a rotor with a plurality of salient poles, a stator with a
plurality of salient poles, a plurality of short pitch phase windings each
corresponding to a phase of said motor and each comprising a plurality of
individual coils wound singly around said stator poles, and a full pitch
winding wound collectively around a group of said stator poles, the method
comprising:
applying a negative voltage to one of said short pitch phase windings to
turn off said corresponding phase; and
short circuiting said full pitch winding;
whereby a current in said short pitch winding is transferred to said full
pitch winding via a mutual inductance between said short pitch winding and
said full pitch winding, thereby accelerating a current decrease in said
short pitch winding.
2. The method according to claim 1, wherein said step of applying a
negative voltage to one of said short pitch phase windings and said step
of short circuiting said full pitch winding are repeated for each one of
said short pitch windings.
3. The method according to claim 1, wherein said rotor has four poles, and
said stator has six poles, and said full pitch winding embraces three of
said stator poles.
4. A method for commutating phases of a variable reluctance motor, said
motor having a rotor with a plurality of salient poles, a stator with a
plurality of salient poles, a plurality of short pitch phase windings each
corresponding to a phase of said motor and each comprising a plurality of
individual coils wound singly around said stator poles, and a full pitch
winding wound collectively around a group of said stator poles, the method
comprising:
short circuiting one of said short pitch phase windings to turn off said
corresponding phase; and
applying a positive voltage to said full pitch winding;
whereby a current in said short pitch winding is transferred to said full
pitch winding via a mutual inductance between said short pitch winding and
said full pitch winding, thereby accelerating a current decrease in said
short pitch winding.
5. The method according to claim 4, wherein said step of short circuiting
one of said short pitch phase windings and said step of applying a
positive voltage to said full pitch winding are repeated for each one of
said short pitch windings.
6. The method according to claim 4, wherein said rotor has four poles, and
said stator has six poles, and said full pitch winding embraces three of
said stator poles.
7. The method of claim 4, further including the step of providing a
converter circuit for commutating a plurality of said short pitch windings
and said commutating full pitch winding, said converter comprising:
a plurality of switch legs including a first switch leg through a fourth
switch leg, each connected between a positive and a negative supply line
of a DC voltage source, said first switch leg through said third switch
leg further comprising a pair of switch devices and a pair of diodes
having one of said short pitch windings connected in series therebetween.
8. A method for commutating phases of a variable reluctance motor, said
motor having a rotor with a plurality of salient poles, a stator with a
plurality of salient poles, a plurality of short pitch phase windings each
corresponding to a phase of said motor and each comprising a plurality of
individual coils wound singly around said stator poles, and a full pitch
winding wound collectively around a group of said stator poles, the method
comprising:
applying a negative voltage to one of said short pitch phase windings to
turn off said corresponding phase; and
applying a positive voltage to said full pitch winding;
whereby a current in said short pitch winding is transferred to said full
pitch winding via a mutual inductance between said short pitch winding and
said full pitch winding, thereby accelerating a current decrease in said
short pitch winding.
9. The method according to claim 8, wherein said step of applying a
negative voltage to one of said short pitch phase windings and said step
of applying a positive voltage to said full pitch winding are repeated for
each one of said short pitch windings.
10. The method according to claim 8, wherein said rotor has four poles, and
said stator has six poles, and said full pitch winding embraces three of
said stator poles.
11. The method of claim 8, further including the step of providing a
converter circuit for commutating a plurality of said short pitch windings
and said commutating full pitch winding, said converter comprising:
a plurality of switch legs including a first switch leg through a fourth
switch leg, each connected between a positive and a negative supply line
of a DC voltage source, said first switch leg through said third switch
leg further comprising a pair of switch devices and a pair of diodes
having one of said short pitch windings connected in series therebetween.
12. A method for commutating phases of a variable reluctance generator,
said generator having a rotor with a plurality of salient poles, a stator
with a plurality of salient poles, a plurality of short pitch phase
windings each corresponding to a phase of said motor and each comprising a
plurality of individual coils wound singly around said stator poles, and a
full pitch winding wound collectively around a group of said stator poles,
the method comprising:
a first step of applying a positive voltage to said full pitch winding to
build a magnetic field; and
a second step of applying a positive voltage to one of said short pitch
phase windings to turn on said corresponding phase;
whereby a current in said full pitch winding is transferred to said short
pitch winding via a mutual inductance between said short pitch winding and
said full pitch winding, thereby accelerating a current increase in said
short pitch winding.
13. The method according to claim 12, wherein said first step and said
second step are consecutively repeated for each one of said short pitch
windings.
14. The method according to claim 12, wherein said rotor has four poles,
and said stator has six poles, and said full pitch winding embraces three
of said stator poles.
15. The method of claim 12, further including the step of providing a
converter circuit for commutating a plurality of said short pitch windings
and said commutating full pitch winding, said converter comprising:
a plurality of switch legs including a first switch leg through a fourth
switch leg, each connected between a positive and a negative supply line
of a DC voltage source, said first switch leg through said third switch
leg further comprising a pair of switch devices and a pair of diodes
having one of said short pitch windings connected in series therebetween.
16. A method for commutating phases of a variable reluctance generator,
said generator having a rotor with a plurality of salient poles, a stator
with a plurality of salient poles, a plurality of short pitch phase
windings each corresponding to a phase of said motor and each comprising a
plurality of individual coils wound singly around said stator poles, and a
full pitch winding wound collectively around a group of said stator poles,
the method comprising:
a first step of applying a positive voltage to said full pitch winding to
build a magnetic field; and
a second step of applying a positive voltage to one of said short pitch
phase windings to turn on said corresponding phase, and short-circuiting
said full pitch winding;
whereby a current in said short-circuited full pitch winding is transferred
to said short pitch winding via a mutual inductance between said short
pitch winding and said full pitch winding, thereby accelerating a current
increase in said short pitch winding.
17. The method according to claim 16, wherein said first step and said
second step are consecutively repeated for each one of said short pitch
windings.
18. The method according to claim 16, wherein said rotor has four poles,
and said stator has six poles, and said full pitch winding embraces three
of said stator poles.
19. A variable reluctance drive system comprising:
a rotor having four salient poles spaced at equal angular intervals;
a stator having six salient poles spaced at equal angular intervals, said
stator further having three short pitch windings each comprising two short
pitch coils wound around individual diametric stator poles, the three
short pitch windings corresponding to a first, a second and a third phase,
respectively, and one full pitch commutating winding wound around three
adjacent stator poles and operative via a mutual inductance with said
short pitch windings, each two short pitch coils corresponding to one of
said first, second, and third phases being separated by two adjacent short
pitch coils corresponding to another two of said first, second and third
phases, said full pitch commutating winding corresponding to a fourth
phase; and
a converter circuit including a plurality of switch legs each connected to
a DC voltage source.
20. The variable reluctance drive system according to claim 19, wherein
said DC voltage source is a battery.
21. The variable reluctance drive system according to claim 19, wherein
said DC voltage source comprises a rectifier connected to an AC voltage
source.
22. The variable reluctance drive system according to claim 19, wherein
said plurality of switch legs further comprise a first switch leg through
a third switch leg, each comprising a first and a second transistor, each
said transistor having a collector terminal and an emitter terminal, each
of said short pitch windings having a first end and a second end, the
first transistor of said first switch leg through third switch leg being
coupled to a positive supply line of said DC voltage source by the
collector terminal, and the second transistor of said first switch leg
through third switch leg being coupled to a negative supply line of said
DC voltage source by the emitter terminal, one of the short pitch windings
being connected by the first end to the emitter terminal of said first
transistor, and by the second end to the collector terminal of the second
transistor.
23. The variable reluctance drive system according to claim 22, wherein
said first switch leg through third switch leg each further comprises a
diode connected between the positive supply line of said DC voltage source
and the second end of said short pitch winding.
24. The variable reluctance drive system of claim 23, further including a
diode coupled between the negative supply line of said DC voltage source
and the first end of said short pitch winding.
25. The variable reluctance drive system according to claim 19, wherein
said plurality of switch legs further comprises a first switch leg through
a fourth switch leg, each comprising a first and a second transistor, each
of said transistors having a collector terminal and an emitter terminal,
said first switch leg through said third switch leg each further
comprising one of said short pitch windings, and said fourth switch leg
further comprising a full pitch winding, each of said short pitch windings
and the full pitch winding having a first and a second end, respectively,
said collector terminal of said first transistor of said first through
fourth switch legs being coupled to a positive supply line of said DC
voltage source, said emitter terminal of said second transistor of said
first through fourth switch legs being coupled to a negative supply line
of said DC voltage source, each of said short pitch windings and the full
pitch winding being connected by the first end to the emitter terminal at
the respective first transistor and by the second end to the collector
terminal of the respective second transistor.
26. The variable reluctance drive system according to claim 25, wherein
said fourth switch leg further comprises a diode connected between the
positive supply line of said DC voltage source and said second end of said
full pitch winding, and another diode connected between a negative supply
line of said DC voltage source and said first end of said full pitch
winding, and wherein said first through third switch legs each comprises a
diode connected between the positive supply line of said DC voltage source
and said second end of said short pitch winding, and a further diode
connected between the negative supply line of said DC voltage source and
said first end of said short pitch winding.
27. The variable reluctance drive system of claim 26, further including a
diode connected between the negative supply line of said DC voltage source
and the first end of said full pitch winding.
28. A method for commutating phases of a variable reluctance motor, said
motor having a rotor with a plurality of salient poles, a stator with a
plurality of salient poles, a plurality of short pitch phase windings each
corresponding to a phase of said motor and each comprising a plurality of
individual coils wound singly around said stator poles, and a full pitch
winding wound collectively around a group of said stator poles, the method
comprising:
applying a negative voltage to one of said short pitch phase windings to
turn off said corresponding phase; and
short circuiting said full pitch winding;
whereby a current in said short pitch winding is transferred to said full
pitch winding via a mutual inductance between said short pitch winding and
said full pitch winding, thereby accelerating a current decrease in said
short pitch winding and providing a
converter circuit for commutating said short pitch windings and said full
pitch winding, said converter comprising:
a plurality of switch legs including a first switch leg through a fourth
switch leg each connected between a positive and negative supply line of a
DC voltage source, said first switch leg through said third switch leg
further comprising a pair of switch devices and a pair of diodes having
one of said short pitch windings connected in series therebetween.
29. The converter circuit according to claim 28, wherein said DC voltage
source is a battery.
30. The converter circuit according to claim 28, wherein said DC voltage
source comprises a rectifier connected to an AC voltage source.
31. The converter circuit according to claim 29, wherein said fourth switch
leg comprises a pair of switch devices and a pair of diodes having said
full pitch winding connected in series therebetween.
32. The converter circuit according to claim 29, wherein said fourth switch
leg comprises a diode connected in series with said full pitch winding.
33. The converter circuit according to claim 29, wherein said fourth switch
leg comprises a diode and a switch connected in series with said full
pitch winding.
34. A converter circuit for commutating a plurality of short pitch windings
and a commutating full pitch winding of a switched reluctance motor, said
full pitch winding having mutual inductance with said short pitch
windings, said converter comprising:
a plurality of switch legs including a first switch leg through a fourth
switch leg each connected in parallel, said first switch leg through said
third switch leg further comprising a transistor, an emitter terminal of
the transistor being connected in series with a first end of one of said
short pitch windings, wherein in said parallel-connected first switch leg
through said third switch leg the transistor is connected by its collector
terminal to a positive supply line of a DC voltage source through a first
switch device, wherein a second end of said one of said short pitch
windings being connected to a negative supply line of the DC voltage
source, wherein said fourth switch leg comprises a diode connected in
series to a parallely-connected second switch device and a resistor,
wherein said diode is connected to the negative supply line of the DC
voltage source, and wherein said parallely-connected second switch device
and the resistor are connected to the positive supply line of the DC
voltage source through the first switch device.
35. The converter circuit according to claim 34, wherein said DC voltage
source is a battery.
36. The converter circuit according to claim 34, wherein said DC voltage
source comprises a rectifier connected to an AC voltage source.
37. The converter circuit according to claim 34, wherein said full pitch
winding is connected in series to a diode closed loop. |
|
|
|
|
Claims  |
|
|
Description  |
|
|
BACKGROUND OF THE INVENTION
1. Field of the invention
The present invention relates to variable reluctance machines and, more
particularly, to a high specific output variable reluctance drive system
incorporating a motor having one or two full-pitch windings for improving
current commutation, and a special purpose solid state power converter.
2. Description of the Background
In variable reluctance motors, torque is generated by a rotor and stator
which tend to align themselves in order to reach a position of minimum
magnetic reluctance. Such motors are simple, efficient, easily controlled,
inexpensive, and safe. As a result, there have been significant efforts to
develop commercial applications. One evolving application is the stepping
motor, which delivers an incremental rotation as the result of a pulsed
input. Stepping motors are now widely used in microprocessor and digital
control systems, and other systems requiring a low output incremental
drive.
Variable reluctance motors have also found limited use in higher power
applications such as fan drives, pumps, traction systems, motion control
systems, appliances, and general purpose variable speed drives. However,
comparatively few industrial applications presently exist for higher power
variable reluctance motors. Such industrial needs are satisfied by the
more conventional DC and AC induction machines. This is because variable
reluctance motors have a special problem: current commutation.
In a continuous drive variable reluctance motor, the current in each phase
should be decreased to zero rapidly when the rotor becomes aligned with
that phase. This prevents the development of negative torque. It is
difficult to accomplish this instantaneous current reduction because the
phase inductance is a maximum when the rotor is aligned with that phase.
The problem is most serious when the speed of the motor is high.
The prior art uses one of the following two brute force approaches to
reduce the current at alignment:
(1) a negative voltage is applied to the phase winding in order to extract
the energy trapped in the magnetic field and transfer it to an external
storage device such as a battery or capacitor; or
(2) the phase is switched off before the rotor reaches alignment and the
energy trapped in the magnetic field is dissipated in a resistor connected
to the phase winding through a diode.
Unfortunately, the first technique increases the VA rating and cost of the
switching device (a.k.a. converter). Also, the large back-and-forth energy
flow between the motor and source causes extra motor and converter losses
and creates a need for a large DC bus capacitor.
The second technique reduces the output torque and efficiency of the motor.
Such drawbacks account for the lack of commercial acceptance of switched
variable reluctance motors.
It would be greatly advantageous to accomplish nearly instantaneous current
reduction in a phase when the rotor is aligned with that phase without
likewise increasing the cost of the converter or reducing the output
torque of the motor.
SUMMARY OF THE INVENTION
It is, therefore, an object of the present invention to provide a variable
reluctance motor and corresponding converter which permit an economical
drive system with greater output torque and higher speed than conventional
reluctance systems having equivalent frame dimensions and converter VA
rating.
It is another object of the invention to improve current commutation in a
variable reluctance motor using full pitch winding(s).
It is another object of the invention to eliminate the large back-and-forth
energy flow between the motor and source, thereby reducing motor and
converter losses and eliminating the need for a large DC bus capacitor.
The present invention accomplishes the above-described objects with a new
approach wherein the current in the active phase winding is naturally
transferred to another winding within the motor through mutual inductance
between the two windings. This avoids the brute force approach of the
prior art.
According to the present invention, the above-described and other objects
are accomplished by providing a variable reluctance drive system. The
system includes a motor comprising a rotor having four salient poles and a
stator having six salient poles. In one embodiment, the stator is wound
with three short pitch windings each comprising two short pitch coils
wound around individual diametric stator poles and one full pitch winding
wound around three adjacent stator poles. In a second embodiment, the
stator is wound with two short pitch windings each comprising two short
pitch coils wound around individual diametrically opposed stator poles and
two full pitch windings each wound around a group of three different
adjacent stator poles. Both embodiments improve current commutation by
generating a mutual inductance between the full pitch winding(s) and the
short pitch windings.
The variable reluctance drive system of the present invention also includes
a converter for driving the abovedescribed motor. Five alternative
embodiments of a suitable converter are disclosed. All five embodiments
generally comprise a plurality of switches including a first switch leg
through a fourth switch leg each connected in parallel with a DC voltage
source for applying the DC output to one of the short pitch windings or
full pitch winding of the above-described motor.
The converter circuits achieve a novel method of commutating the variable
reluctance motor of the present invention. The method comprises a first
step transferring current in the active short pitch winding to a full
pitch winding when the rotor reaches phase alignment, thereby improving
the turn-off process, and a second step of transferring a part of the
current in the full pitch winding to the next succeeding short pitch
winding to be activated, thereby improving the turn-on process.
The variable reluctance drive system of the present invention is capable of
a higher power density, higher speed capacity, lower converter VA rating,
and higher efficiency.
BRIEF DESCRIPTION OF THE DRAWINGS
Other objects, features, and advantages of the present invention will
become more apparent from the following detailed description of preferred
embodiments and certain modifications thereof when taken together with the
accompanying drawings in which:
FIG. 1 is a cross-section of a preferred embodiment of the variable
reluctance motor according to the present invention;
FIG. 2 shows the sequential inductance profile for the embodiment of FIG.
1;
FIG. 3 is a graphical illustration of an exemplary current commutation
sequence with respect to phases A-D for the embodiment of FIG. 1 at a
speed of 20,000 rpm;
FIG. 4 illustrates a current commutation profile for a variable reluctance
motor at a speed of 20,000 rpm which excludes the full-pitch winding 20 of
the embodiment of FIG. 1;
FIG. 5 is a graphical illustration of the current commutation sequence of
FIG. 3 at an alternative speed of 1000 rpm;
FIG. 6 illustrates a current commutation profile for the variable
reluctance motor of FIG. 4 at a speed of 1000 rpm;
FIGS. 7-11 illustrate five alternative converter embodiments suitable for
driving the variable reluctance motor of FIG. 1;
FIG. 12 is a cross-section of an alternative embodiment of the variable
reluctance motor according to the present invention;
FIG. 13 shows the sequential inductance profile for the embodiment of FIG.
12;
FIG. 14 illustrates one section of a linear embodiment which is a
counterpart of the rotary variable reluctance motor of FIG. 1;
FIG. 15 illustrates one section of a linear embodiment which is a
counterpart of the rotary variable reluctance motor of FIG. 12;
FIG. 16 illustrates an alternative embodiment of the linear variable
reluctance motor section of FIG. 14; and
FIG. 17 illustrates one section of a linear variable reluctance motor as in
FIG. 15 with the addition of dual primaries.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
FIG. 1 shows a cross-section of a preferred embodiment of the present
invention which incorporates a single full-pitch winding.
A stator 10 comprises a plurality of discrete laminated layers, each layer
being punched to form six salient (or projecting) poles 12 positioned at
angular intervals .theta..sub.s of .pi./3. Each pole 12 in FIG. 1 has a
pole arc .theta..sub.ps of .pi./6.
The rotor 16 also consists of a plurality of discrete laminated layers each
of which are punched to form four salient poles 18 positioned at angular
intervals .theta..sub.r of .pi./2. Each pole 18 also has a pole arc
.theta..sub.pr which is neither smaller than .pi./6 nor greater than
.pi./3.
In the embodiment of FIG. 1, stator 10 is wound with three short pitch
windings corresponding to three phases A-C. Each short pitch winding (for
example, the winding of phase A) comprises two short pitch coils
(A.sub.1-2) connected in series and wound around a corresponding pair of
diametric stator poles 12. The winding arrangement yields the following
exemplary alternating phase sequence:
C--A--B--C--A--B
There is also a single full pitch winding 20 corresponding to a fourth
phase D and wound around a group of three adjoining stator poles 12.
During motoring, a positive current is sequentially injected into each of
the three short pitch windings of phases A-C some time before the
inductance of the respective phase windings begins to increase. Likewise,
the current is sequentially removed from each short pitch winding some
time before the inductance of the respective short pitch winding begins to
decrease.
There are three separate techniques for commutating the short pitch
windings of phases A-C and the full pitch winding 20 of phase D to attain
the above-described motoring operation. Assuming that phase B of FIG. 1 is
the active short pitch winding, the three techniques may be described as
follows.
1. A negative voltage is applied to the active short pitch winding (phase B
in FIG. 1) and the full pitch winding 20 corresponding to phase D is short
circuited. After the current in phase B reaches zero, the full pitch
winding 20 of phase D can continue to be short circuited, or
alternatively, may be connected to a negative voltage if the speed is very
high. The full pitch winding 20 is then open circuited after the current
flowing therein decreases to zero. In this manner, the main trapped energy
can be visualized as being "pushed" from phase B to phase D by the
negative voltage applied to phase B, and the energy in the leakage field
is returned to the source.
2. A positive voltage is applied to the full pitch winding 20 and the
active short pitch winding (phase B in FIG. 1) of phase B is short
circuited. After the current in phase B decreases to zero, phase B is
opened and the full pitch winding 20 is short circuited or connected to a
negative voltage. After the current in the full pitch winding 20 decreases
to zero, the full pitch winding 20 is open circuited. In this manner, the
main trapped energy is "pulled" from phase B to phase D by the positive
voltage connected to phase D and the energy in the leakage field is
dissipated in the resistance of phase B.
3. A positive voltage is applied to the full pitch winding 20 and a
negative voltage is applied to the active short pitch winding (phase B in
FIG. 1) when phase B is turned off. When the current in phase B has
decreased to zero, the full pitch winding 20 is short circuited or
connected to a negative voltage. After the current in the full pitch
winding 20 decreases to zero, the full pitch winding 20 is open circuited.
In this manner, the trapped energy is both "pulled" by the positive
voltage connected to phase D and "pushed" by the negative voltage
connected to phase B from phase B to phase D.
FIG. 2 shows the sequential inductance profile for the embodiment of FIG.
1. As shown, the self-inductance of the full pitch winding 20 remains
constant. Hence, the current in this winding can not produce any torque by
itself. However, with this particular stator 10 and rotor 16 structure,
the mutual inductances between each active short pitch winding and the
full pitch winding vary with respect to rotor position. This allows the
motor to attain a higher average torque output. Based on a linear model,
the resulting additional torque is represented by the equation:
##EQU1##
when phase C and D are conducting.
Another factor which allows the motor of the present invention to attain a
higher torque output is that the short pitch windings can be turned off
later than those of conventional motors because of the improvement in
turn-off performance.
The operation of the embodiment of FIG. 1 using any one of the three
above-described commutation techniques will now be described with
reference to FIG. 3, which specifically illustrates an exemplary 20,000
rpm current commutation sequence of phases A-D. Referring to the graph
corresponding to phase B, a positive current is injected into the short
pitch winding of phase B some time before the inductance of phase B begins
to increase. The current is subsequently removed from the short pitch
winding of phase B some time before the inductance of phase B begins to
decrease.
With the rotor and stator structure of FIG. 1, there exists a good magnetic
coupling between the two phases B and D when the stator poles of the
active short pitch winding (phase B in FIG. 1) are aligned with two of the
rotor poles as shown in FIG. 1. Because of the magnetic coupling, the
current in the short pitch winding of phase B is effectively transferred
to the full pitch winding 20 of phase D. This remains true as long as any
one of the three previously described techniques are used for commutating
the short pitch windings of phases A-C and the full pitch winding 20 of
phase D. Consequently, the current in phase B can be reduced more quickly
following phase alignment. This is manifest in the current profiles for
phases A-C shown in FIG. 3.
The turn-on performance can also be improved because part of the trapped
energy is transferred to next active short pitch winding (phase C in FIG.
1) through the mutual inductance between the full pitch winding 20 and the
short pitch winding.
Current commutation continues according to the repetitive sequence
C--A--B--C--A--B. Each time current is almost instantly transferred to the
full pitch winding 20 of phase D. The current transferred to the full
pitch winding 20 of phase D will remain in phase D for a short time as it
gradually decreases to zero.
If the VRM according to the present invention is to be operated at a speed
which is below a predetermined base speed, the torque may be controlled by
chopping the current applied to the short pitch windings of phases A-C to
keep it at the desired value. For example, FIG. 5 illustrates an exemplary
current commutation sequence for the embodiment of FIG. 1 when operated at
1000 rpm (below the predetermined base speed).
Above the predetermined base speed, the torque is controlled by controlling
the conducting angle of each phase.
It is an essential feature of the present invention that the
above-described stator 10 and rotor 16 structure results in a natural
transfer of current from the active short pitch winding of phases A-C to
the full pitch winding of phase D and on to the next sequential short
pitch winding via the mechanism of mutual inductance. This natural
transfer of current is an ideal alternative to the prior art brute force
approaches (such as increasing the bus voltage or removing current from
the active phase much prior to alignment) which attempt to extract
magnetic energy outside of the machine.
Another feature of the present invention is the elimination of the
back-and-forth energy flow between the motor and the power source which
would occur if the magnetic energy were extracted outside of the machine.
In the present invention the energy trapped in the magnetic field is
retained in the motor. As a result, the DC bus capacitor can be smaller.
A comparative study of the commutation sequence and resulting torque output
of the embodiment of FIG. 1 (shown in FIGS. 3 and 5, respectively) can be
made with respect to FIG. 4 and FIG. 6, which respectively show
commutation sequence and resulting torque output for a similar variable
reluctance motor having an identical rotor and stator pole configuration
but no full-pitch winding. It is clear in FIG. 4 and FIG. 6 that a
considerable current remains in the short pitch windings of phases A-C
after the respective phase alignments. Consequently, a lower overall
torque output is generated.
It is noteworthy that the embodiment of FIG. 1 can be operated with
reversed rotation simply by changing the current commutation sequence to:
A--C--B--A--C--B
In addition, the embodiment of FIG. 1 can be operated as an efficient
generator by sequentially injecting the positive current into the
respective-short pitch windings of phases A-C as the inductance of the
active phase decreases. Furthermore, a positive voltage must be applied to
the full pitch winding 20 some time before next short pitch winding is
energized in order to build up magnetic field. After the next sequential
short pitch winding becomes active, the full pitch winding 20 is short
circuited or connected to a negative voltage. Through the mutual
inductance between the full pitch winding 20 and the short pitch windings
of phases A-C, the current decrease in the full pitch winding 20 will
accelerate the current increase in the active short pitch winding.
FIGS. 7-11 illustrate five alternative converter circuits for implementing
the commutation sequences necessary for driving the variable reluctance
motor of FIG. 1.
The converter configuration illustrated in FIG. 7 comprises four switch
legs connected in parallel between positive (+) and negative (-) DC supply
lines. Each switch leg comprises a pair of switch devices 100-101,
102-103, 104-105 and 106-107 with one of the four windings of phases A-D
connected in series therebetween. In addition, each switch leg includes
one of diodes 110-113 connected as shown between a terminal of the
corresponding winding of phase A-D and the positive DC supply line.
During commutation, the pairs of switch devices 100-101, 102-103, and
104-105 are sequentially turned on before the inductance of the
corresponding short pitch winding of phase A, B or C begins to increase.
Turning on the respective switch devices 100-101, 102-103, and 104-105
injects a positive current into each of the corresponding short pitch
windings of phases A-C. Similarly, the switch devices 101, 103, and 105
are sequentially turned off before the inductance of the short pitch
windings A-C begins to decrease. Turning off switch devices 101, 103 and
105 short circuits the corresponding short pitch winding of phase A, B or
C through diodes 110-113. For example, switch 101 is turned off some time
before the inductance of phase A begins to decrease. The short pitch
winding of phase A is short circuited through switch device 100 and diode
110 after switch device 101 is turned off. Then switch devices 106 and 107
are turned on and a positive voltage is applied to the full pitch winding
20 of phase D. As a result, the current decrease in the short pitch
winding of phase A is accelerated by the current increase in the
full-pitch winding 20 of phase D. After the current in the short pitch
winding of phase A decays to zero, switches 100 and 107 are turned off.
After the current in the full-pitch winding 20 of phase D decays to zero,
switch 106 is turned off.
FIGS. 8-11 show alternative converter circuits which generate similar
current commutation sequences.
In the converter configuration shown in FIG. 8, each of the four switch
legs comprises a pair of switch devices 200 & 201, 202 & 203,204 & 205,
and 206 & 207 having a corresponding one of the windings of phases A-D
connected in series therebetween. The emitters of switch devices 200, 202,
204, and 206 are connected to the negative (-) supply line through
corresponding diodes 220, 222, 224, and 226. The collectors of switch
devices 201, 203, 205, and 207 are connected to the positive (+) supply
line through corresponding diodes 221, 223, 225, and 227.
The above-described configuration of FIG. 8 can commutate the four windings
of phases A-D by any one of the three techniques proposed in this
invention. To apply a positive voltage to a phase winding, for example,
phase A, the two switches 200 and 201 are turned on. To short circuit a
phase winding, for example, phase A, either one of the two switches 200 or
201 is turned on and the other is turned off. To apply a negative voltage
to a phase winding, for examp | | |