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Claims  |
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What is claimed is:
1. A liquid, non-aqueous composition comprising:
liquid nonionic surfactant in an amount of 25 to 75% by weight having
suspended therein
20 to 75% of a solid particulate material with a surface weighted mean
particle size in the range 1 to 100 microns which comprises
i) from 10 to 20% by weight of one or more water-soluble salts which form
hydrate(s) stable at 20.degree. C. but are present in a substantially
anhydrous state, selected from the group consisting of sodium
tripolyphosphate, sodium carbonate, sodium percarbonate, sodium perborate,
sodium sulphate, sodium silicate, sodium sesquicarbonate, sodium citrate
and sodium nitrilotriacetate together with
ii) from 30 to 50% by weight of one or more salts which has no stable
hydrate at 20.degree. C., selected from the group consisting of sodium
bicarbonate, calcite, feldspar and dolomite,
the average particle size of all water-soluble salts in said particulate
material being 10 microns or greater,
said composition further comprising 0.5 to 5% by weight of a suspended
carrier material selected from the group consisting of silica, alumina,
magnesia, ferric oxide and mixtures thereof, said carrier material having
a surface weighted mean particle size in the range from 1 to 900
millimicrons,
all of the above percentages being by weight based on the whole
composition.
2. A composition according to claim 1 wherein the component ii salt is
selected from the group consisting of sodium bicarbonate and calcite.
3. A composition according to claim 1 wherein the component ii salt is
selected from the group consisting of calcite, dolomite and feldspar.
4. A composition according to claim 1 wherein the component i salt is
selected from the group consisting of sodium tripolyphosphate, sodium
carbonate, sodium percarbonate, sodium perborate and mixtures thereof.
5. A composition according to claim 1 wherein at least part of the
component i salt is a peroxygen bleach.
6. A composition according to claim 1 wherein the mixture of component i
and component ii salts has a surface weighted mean particle size in the
range from 1 to 50.mu. and substantially all the particles have a size
below 70.mu..
7. A composition according to claim 1 wherein the said solid particulate
material provides 51 to 60% of the composition.
8. A composition according to claim 1 wherein the nonionic surfactant is a
condensation product of ethylene oxide with an organic hydrophobic
compound containing at least eight carbon atoms.
9. A composition according to claim 1 further comprising 0.1 to 20% by
weight of organic solvent. |
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Claims  |
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Description  |
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This invention relates to liquid compositions containing solid particles
suspended in a liquid phase which is essentially non-aqueous and, at least
predominantly, is nonionic surfactant.
The solid which is suspended may function as an abrasive and/or may be
included for some other purpose such as to provide bleaching or detergency
building when the composition is mixed with water. Compositions of the
present invention include at least one hydratable salt in the suspended
solid material.
Non-aqueous compositions containing suspended particulate solids are known,
e.g. from GB 1292352 (Unilever). This discloses liquid detergent
compositions containing nonionic surfactant as the liquid phase, with
particulate water-soluble salts suspended in it. Most of these
compositions also contain some organic solvent other than surfactant,
usually mostly ethanol, as diluent and thinning agent.
It is desirable that a composition should provide stable suspension of the
solid without however setting or gelling to an excessively viscous state.
It is especially desirable to avoid setting to a state which is excessively
viscous and does not readily thin when shaken or otherwise subjected to
shear.
We have found that the presence of hydratable salt in a composition
contributes to the suspending properties of the composition, but excessive
gelation may occur. We have now found that non-hydratable salts can be
used as a solid diluent for hydratable salts and this can ameliorate
excessive gelling while still achieving suspending properties.
Our GB 1292352 teaches that a small percentage of a highly voluminous
inorganic carrier material of submicron size - fumed silica is suitable -
may be included in a non-aqueous liquid detergent composition. Such
material considerably improves the suspending properties and may be used
in compositions of this invention. However, the amount of such material
must be restricted. Too much of it leads to excessive gelation of the
composition.
We have found that the use of a combination of hydratable and
non-hydratable salts as the suspended solid can allow adequate suspension
to be achieved with less of such submicron carrier than would be required
in the absence of hydratable salt(s) from the suspended solid. This can
ameliorate the tendency to gel into an undesirably set state.
This invention provides a liquid, non-aqueous composition comprising:
a liquid phase which is at least predominantly nonionic surfactant in an
amount of 25 to 75% of nonionic surfactant by weight, having suspended
therein 20 to 75% by weight of solid particulate material with a surface
weighted mean particle size in the range of 1 to 100.mu., better not over
70.mu., which material comprises
i) from 5 to 72% by weight of one or more salts which form hydrate(s)
stable at 20.degree. C. but which are present in an anhydrous or
incompletely hydrated state, together with
ii) from 3 to 70% by weight of one or more salts which has no stable
hydrate at 20.degree. C.;
all of the above percentages being by weight based on the whole
composition.
The composition may also contain a smaller quantity, up to 5% by weight of
the composition, of a suspended solid carrier material having a surface
weighted mean particle size below 1.mu. so that it is conveniently
referred to as a "submicron carrier". This material will generally be an
oxide.
Compositions in accordance with the invention may serve as various types of
cleaning composition. One possibility is a liquid detergent composition
for use in washing fabrics. In particular, though, compositions of this
invention may serve as abrasive cleaners, for instance as hard surface
cleaners. Such a formulation provides a convenient method of delivering
surfactant and desired solids to a surface which is to be cleaned. Certain
forms of the invention are additionally advantageous in that non-aqueous
liquid phase permits use of water-soluble solid abrasive particles which
can be readily rinsed from the surface after cleaning.
A further advantage is that the solids present can include a peroxygen
bleach which will be in a stable condition by reason of the non-aqueous
environment. Admixture of water at the time of use will then make the
bleach active.
As mentioned above, we have found that suspended hydratable salt increases
the suspending properties of the composition and this effect adds to the
suspending properties brought about by submicron carrier material, if any.
By contrast, we have found that non-hydratable salts do not enhance
suspending properties - at least not as much as do hydratable salts - but
also do not increase the tendency to gelation and setting. Non-hydratable
salts are thus able to function as a solid diluent for hydratable salts.
A preferred additional constituent of compositions of the present invention
is 0.1 to 20% by weight of an organic solvent. The presence of such
solvent is useful in improving the ability of the compositions to remove a
range of soil from a surface. It may be preferred to avoid hydroxylic
solvents, or at any rate the lower (C.sub.1 to C.sub.6 alcohols). These
may be oxidised at varying speeds by a bleach system, if such a system is
present.
Organic solvent does tend to cause a reduction in suspending properties
which must then be compensated by an enhancement of the amount of carrier
or hydratable salt.
The amount of nonionic surfactant must be in the range 25 to 75% by weight
of the composition. Preferably the amount of nonionic surfactant is not
more than 65% better not more than 50% by weight of the composition. A
particularly preferred range is 35% to 49%. It is also preferred that the
amount of organic solvent, if any, is not more than 8% and that the total
amount of liquid phase does not exceed 55% or possibly does not exceed
even 49% of the composition (all percentages being by weight based on the
whole composition).
This invention may be utilised in conjunction with other expedients for
ameliorating gelation while achieving good suspension of solids. Notable
are the incorporation of polyvinylpyrrolidone or a derivative thereof as
taught in our European application EP 359491. Another possible expedient
is the incorporation of an organic acid, such as alkyl benzene sulphonic
acid.
Particle Size Measurements
Various techniques for measuring particle sizes are known, but do not give
results in precise agreement because particles are not always spherical
and do not always have a Gaussian distribution of particle sizes. We have
found it convenient to measure particle sizes and size distributions by
light scattering measurements using a Malvern Mastersizer (Trade Mark).
This provides a determination of surface weighted mean particle diameter
and we find this is an appropriate value of particle size to use when
studying sedimentation.
A description of surface weighted mean particle size (also known as
volume-surface weighted) is found in chapter 4 of "Small Particle
Statistics" by G Herdan, Butterworths 1960.
For preferred forms of this invention the submicron carrier will have a
mean particle size which is well below 1 micron regardless of the mean
size definition which is used, and the other suspended solid will have a
mean particle size of at least 1 micron with most definitions of mean
size.
Ingredients
The various essential and preferred ingredients of the present invention
will now be discussed in greater detail.
Nonionic Surfactants
A considerable number of nonionic surfactants exist and could be used for
this invention. It is preferred that the surfactant is a compound or
mixture of compounds produced by the condensation of alkylene oxide
groups, which are hydrophilic in nature, with an organic hydrophobic
compound which may be aliphatic notably with a C.sub.8 to C.sub.20 alkyl
chain or alkyl aromatic, notably with a C.sub.6 to C.sub.14 alkyl chain.
The length of the hydrophilic or polyoxyalkylene radical which is
condensed with any particular hydrophobic group can be adjusted to yield a
water-soluble compound having the desired degree of balance between
hydrophilic and hydrophobic elements. Particuiar examples of nonionic
surfactants include the condensation product of aliphatic alcohols having
from 8 to 22 carbon atoms in either straight or branched chain
configuration with ethylene oxide, such as a coconut oil ethylene oxide
condensate having from 2 to 15 moles of ethylene oxide per mole of coconut
alcohol, and condensates of synthetic primary or secondary alcohols having
8 to 15 carbon atoms with 3 to 12 moles of ethylene oxide per mole of the
synthetic alcohol, and condensates of alkylphenols whose alkyl group
contains from 6 to 12 carbon atoms with 5 to 25 moles of ethylene oxide
per mole of alkylphenol. Further examples of nonionic surfactants are
condensates of the reaction product of ethylenediamine and propylene oxide
with ethylene oxide, the condensates containing from 40 to 80% of
polyoxyethylene radicals by weight and having a molecular weight of from
5,000 to 11,000: block copolymers of ethylene oxide and propylene oxide;
tertiary amine oxides of structure R.sub.3 NO, where one group R is an
alkyl group of 8 to 18 carbon atoms and the others are each methyl, ethyl
or hydroxyethyl groups, for instance dimethyldodecylamine oxide:
glycosides or polyglycosides etherified with at least one C.sub.8
-C.sub.22 alkyl group or esterified with at least one C.sub.8 -C.sub.22
fatty acyl group; fatty acid alkyloiamides; and alkylene oxide condensates
of fatty acid alkylolamides. Mixtures of nonionic surfactant actives can
be employed.
A particularly preferred category of nonionic surfactants is ethoxylated
alcohols. These may in particular be derived from alcohols containing from
5 to 15 carbon atoms and ethoxylated with an average of 5 to 10 ethylene
oxide residues. Especially preferred is nonionic surfactant derived from a
mixture of alcohols mostly containing 9 to 11 carbon atoms and having an
average of 6 ethylene oxide residues.
We prefer that such a nonionic surfactant is "topped" or "peaked", that is
to say partially fractionated in order to free it from unethoxylated
alcohol which tends to have an unpleasant odour.
Submicron Carrier
This material is a finely divided solid having a mean primary particle size
of less than one micron, for instance in the range 1 to 900 m.mu. and
preferably well below 900 m.mu.. Typically such solids will have an
average surface area of 50 to 500m.sup.2 /g and a bulk density of 10 to
18g/litre.
Suitable inorganic carrier materials are light highly voluminous metal and
metalloid oxides including, for example, silica, alumina, magnesia and
ferric oxide and mixtures thereof. These materials, particularly silicas,
may readily be obtained commercially. Suitable silicas are sold by Degussa
under the Registered Trade Mark Aerosil and by Cabot Corporation under the
Registered Trade Mark Cab-O-Sil.
Whilst any highly voluminous inorganic carrier material having the
specified physical characteristics be employed, it is preferred that the
carrier material should have a bulk density within the range of from 20 to
150g/l, more particularly from 30 to 100g/l, and an average surface area
lying within the range of from 150 to 400m.sup.2 /g. The average surface
area is indicative of particle size and is defined as that measured by the
Brenauer, Emmet and Teller method. The preferred particle size and size
distribution of the inorganic carrier material is such that substantially
all of the particles of the carrier material Lie within a size range of 1
to 100 m.mu..
The amount of the submicron carrier material which is used is preferably of
the order of from 0.7 to 3% by weight of the composition.
Other Suspended Solid
This comprises the mixture of hydratable and non-hydratable salts. These
have an average particle size in the range of 1.mu. to 100.mu.. Desirably
though they should have an average particle size smaller than 70.mu. to
avoid palpable grittiness. It is preferred that at least 99% by weight of
the particles should pass a 53.mu. sieve, with the average particle size
being less than 50.mu..
If the composition is intended to be abrasive, it is preferred that at
least the water-soluble salts should have a relatively larger particle
size than is preferred for a composition intended for some other
application such as adding to water to make a fabric washing liquor.
Larger particle size is more appropriate for abrasive properties but brings
with it the problem that larger particles sediment at a faster rate and
are more difficult to maintain in a stable suspended state.
If a composition is not intended to be abrasive it will be desirable, as
with known fabric washing liquids, to comminute the suspended particles to
an average particle size not exceeding 10.mu. better not exceeding 5.mu..
If a composition is intended to be abrasive it is preferred that the
water-soluble salts should have an average particle size exceeding 5.mu..
The hydratable and the non-hydratable salts may both satisfy this
requirement.
More preferably the surface weighted mean particle size of the
water-soluble salt(s) present is between 10 and 25.mu. while the particle
size distribution satisfies the relationship:
##EQU1##
where D(v,0.5) is the median particle diameter, D(v,0.9) is the upper
decile diameter (i.e. 10% of particles are larger, 90% are smaller) and
D(v,0.1) is the lower decile diameter.
An exception to this preference for particle sizes larger than 5.mu. arises
with the insoluble material calcite. This is somewhat harder than
water-soluble salts generally are, and therefore is abrasive when used at
smaller particle sizes such as 2 to 5.mu..
The suspended solid can function as an abrasive. As explained below, it may
serve other functions. The size range mentioned above is smaller than is
customary in liquid abrasive cleaners. It is advantageous in giving less
tendency to scratch and easier rinsing.
The suspended solid should preferably constitute between 20 or 25% and 60%
by weight of the composition. More preferably it constitutes between 35
and 58% by weight of the composition. In particularly preferred
compositions the total amount of suspended solid other than the submicron
carrier is at least 51% by weight of the composition.
Hydratable Salts
These are almost inevitably water-soluble. They are used in a state which
is incompletely hydrated. Ideally they are anhydrous but a limited water
content can be tolerated.
A wide range of salts have hydrates at 20.degree. C. and can be used.
Organic salts such as citrates may possibly be used, but inorganic salts
will generally be used.
Examples of inorganic salts which have hydrates are sodium carbonate,
sodium tripolyphosphate, sodium sulphate, sodium silicate in various
forms, and the double salt sodium sesquicarbonate. Sodium citrate and the
organic builder sodium nitrilotriacetate are both hydratable. It will be
appreciated that a number of these salts are known detergency builders and
can function as such when the composition is eventually diluted with water
during use.
The hydratable salt can be a peroxygen bleach. Sodium perborate and sodium
percarbonate are both hydratable salts. Sodium percarbonate is a
perhydrate of sodium carbonate and is further hydratable, analogously to
sodium carbonate itself.
The amount of hydratable salt is desirably sufficient, in relation to the
amount of voluminous submicron inorganic carrier, to reduce sedimentation
to a very low level. Sedimentation can be observed as the volume of clear
liquid which separates at the top of a column of the composition in a
measuring cylinder. Preferred compositions have not more than 1%
separation after standing for 10 days.
The amount of hydratable salt should not cause gelling of the composition,
or at any rate should allow a reasonable storage time before serious
gelling. The effect of hydratable salts varies from one to another. Thus
sodium perborate and sodium carbonate both cause a greater enhancement of
suspending properties than an equal amount of sodium tripolyphosphate, but
the amount of them which can be tolerated without gelling is also less.
It is preferred that the amount of hydratable salt is 5 to 45% by weight of
the composition. In an abrasive composition the amount will generally be 5
to 25% by weight of the composition and preferably is 8 to 20% by weight
of the composition.
Non-hydratable Salts
A number of water-insoluble non-hydratable salts exist and can be used.
Calcite is a preferred example. Others are feldspar and dolomite.
Alternatively a water-soluble but non-hydratable salt can be used. This is
advantageous in that the entire composition can be water-soluble, and
hence can be rinsed away with water without leaving any insoluble residue.
Such complete solution on rinsing helps to avoid leaving any undesired
residue on cleaned surfaces. Salts which are water-soluble but
non-hydratable appear To be uncommon. The salt envisaged for this use is
sodium bicarbonate (whose water-solubility is rather low).
The amount of non-hydratable salt is a balancing quantity as required to
increase the total amount of suspended solid to the desired level but in
accordance with this invention it is at least 10% of the composition. More
preferably it is at least 10% of the composition. It may lie in the range
10 to 55% of the composition, with amounts at the higher end of this range
being appropriate for abrasive compositions where the non-hydratable salt
can serve as abrasive material. Thus the amount may be 30 to 50% of the
composition.
Solvent
Some form of organic solvent is desirably included, but this does tend to
cause a reduction in suspending properties which must then be compensated
by an enhancement of the amount of carrier or hydratable salt.
Bleach Activator
When the hydratable salts include a peroxygen bleach, a bleach activator
may be included in the composition. The preferred material is
tetraacetylethylenediamine (TAED). It is a fairly soft organic solid and
may dissolve, at least partially, in organic solvent (if present) and
nonionic surfactant. Its density is about 1g/ml and so is similar to that
of the surfactant and it appears to have little or no effect on the
properties of the composition.
Water Content
The composition should not contain sufficient moisture to destroy its
non-aqueous character. Depending on the nature of the suspended solids
some moisture content may be acceptable.
Generally it is desirable that the quantity of moisture in the composition,
excluding any water bound as water of hydration of suspended solids,
should not exceed 5% of the composition by weight. If a bleach is present
this free moisture content should preferably not exceed 1%, better 0.1% of
the composition by weight.
EXAMPLES
A number of compositions were prepared using a standard preparative
procedure.
In these Examples the nonionic surfactant was C.sub.9 -C.sub.11 alcohol
ethoxylated with average 6EO and topped to remove residual unethoxylated
alcohol. Organic solvent was a paraffinic/alcohol solvent mixture. The
carbon chains in both solvents contain more than six carbon atoms.
Inorganic carrier was Aerosil 380, a fumed silica available from Degussa
AG and which has a primary particle size cf less than 50 m.mu. (the
manufacturers quote 7 to 40 m.mu.).
Sodium carbonate and tripolyphosphate were used in forms which are almost
anhydrous. Sodium perborate was used as the so-called monohydrate which is
actually an anhydrous dimer of sodium borate and hydrogen peroxide.
As a preliminary step the various-solid constituents, except for the fumed
silica, were comminuted using a fine impact mill equipped with stud discs
(Alpine Process Technology Ltd, Model 160UPZ), so as to pass a 53 micron
sieve. Particle sizes of the solids, as used in all Examples, were as
quoted in Example 1.
Preparation of the compositions was then carried out in three stages. First
the liquid base was prepared by stirring together in a beaker the
requisite amounts of nonionic surfactant, organic solvent and perfume
using a Heidolph RZR50 paddle stirrer and then adding the fumed silica
(Aerosil 380). To complete the preparation of the liquid base, after the
addition of the silica, stirring was continued for 10 minutes using a
Silverson laboratory mixer equipped with a special shaft with a hard
coating on the journal area, a medium emulsor screen and axial flow head.
Finally, the requisite quantities of the other solids were stirred into
the liquid base, using the paddle stirrer once again.
Samples of each composition were poured into graduated cylinders and
stored. By inspection of the cylinders at intervals it was possible to
observe the volume of liquid above the volume still containing suspended
solid. This volume of separated liquid was expressed as a percentage of
the total volume of liquid. If it was seen that a composition had
obviously gelled to a set state, this was noted.
In some instances the extent of gelation (setting) of a composition was
assessed in either or both of two ways. One assessment procedure consisted
of decanting off the clear supernatant, if any, and then rating the
firmness of the residual sediment as a setting index on a scale from 1 to
6. The lowest number, 1, denotes a sediment which is pourable without
preliminary agitation. The numbers 2 to 6 were assigned according to the
number of strokes of a glass tube needed to liquify the sediment to the
point of being just pourable. A setting index of 6 denotes a firmly set
composition.
The other assessment for gelation consisted of resting the same glass tube,
end-on, on the residual sediment and observing whether in a short time it
penetrated fully (F) through the sediment to the bottom of the graduated
cylinder, partially (P) or not at all (N).
Example 1
Trial compositions were prepared by the above procedure, omitting the step
of adding silica. The ingredients of each composition are tabulated below.
Also set out below is the separation after varying periods of time.
______________________________________
Formulations (% by weight)
A B C D
______________________________________
Nonionic surfactant
46 46 46 46
Sodium tripolyphosphate
54
Sodium bicarbonate 54
Sodium perborate 54
Calcite 54
______________________________________
Separation Data (%)
No. of days A B C D
______________________________________
0 0 0 0 0
1 gelled 7.5 0
2 gelled 13.5 0 1.5
4 gelled 17.0 0
5 gelled 3.5
7 gelled 18.0 1.0 6.5
9 gelled 18.5 1.0 9.0
11 gelled 18.5 1.0
14 gelled 18.5 1.5
16 gelled 18.5 1.5
______________________________________
The densities and particle sizes of the suspended solids were not
identical. The densities, mean particle diameters, and theoretical initial
sedimentation rates (rates at the start of sedimentation, calculated using
Stokes equation modified by Steiner) were:
______________________________________
Surface-
weighted Calc. initial
mean sedimentation
Density diameter rate
(g/cc) (microns)
(mm/day)
______________________________________
Sodium tripolyphosphate
2.54 19.4 18.3
Sodium bicarbonate
2.15 20.4 27.0
Sodium perborate
2.15 12.1 7.1
monohydrate
Calcite (Durcal 2)
2.7 4.0 1.2
______________________________________
By contrast, the actual results set out above show a radical difference
between the behaviour of the two types of salts. The hydratable salts
(tripolyphosphate and perborate monohydrate) barely sediment, if at all,
because of gelling whereas the non-hydratable bicarbonate and calcite do
sediment.
Example 2
Trial compositions were prepared by the procedure mentioned above. Some
contained 46% liquid, others 60% liquid. The formulations and the extent
of separation after varying periods of time are set out in the following
Tables. If it was noted that a composition had obviously gelled To a set
state, this was noted with the abbreviation "gld".
Assessments of gelation by the procedures described above are also quoted
in these Tables.
__________________________________________________________________________
Formulations (% by weight)
__________________________________________________________________________
Nonionic surfactant
41 41 41 41 41 41 41 41 41 53.48
53.48
53.48
53.48
53.48
53.48
53.48
53.48
Organic solvent
5 5 5 5 5 5 5 5 5 6.52
6.52
6.52
6.52
6.52
6.52
6.52
6.52
Fumed silica
0 2.5
2.6
2.75
3.25
0 0 0 2.5
0 2.5
3.25
3.3
3.5
0 0 0
Sodium bicarbonate
54 51.5
51.4
51.25
50.75
0 0 0 0 40 37.5
36.75
36.7
36.5
0 0 0
Sodium perborate
0 0 0 0 0 54 0 0 0 0 0 0 0 0 40 0 0
Sodium tripolyphosphate
0 0 0 0 0 0 54 0 0 0 0 0 0 0 0 40 0
Calcite 0 0 0 0 0 0 0 54 51.5
0 0 0 0 0 0 0 40
__________________________________________________________________________
Separation Data (%)
No. of Days
__________________________________________________________________________
5 9.5
3.5
0 gld
gld 0 gld 10.5
0 33 0.5 0 0 0 0 8 26
10 9.5
5 0 gld
gld 0 gld 14 0.5
33 1 0.5 0 0 8 34.5
15 9.5
5.75 gld
gld 0.5
gld 0.5
33 1 0.5
0.25 0.5 8
20 9.5 0.25
gld
gld 0.5
gld 16 0.5
33 1 0.5 0.5 8 43
30 9.5
6 gld
gld 0.5
gld 33 1 0.5
0.5 0.5
gld
40 9.5
6 0.5 gld
gld gld
gld 17.5
1.5
33 2.25
0.5 0.5
gld 7
120 8 5 1 gld
gld gld
gld 19 3.5
31.5
5 2 1.5 1 gld 7 50
Setting Index
1 3 6 4 5 4 6 2 4 1 2 3 3 5 5 1 1
Penetration
P P P P N N N F P F F P P P N F F
__________________________________________________________________________
It can be seen from these results that at a level of 40% solids it was not
possible to use sodium perborate monohydrate as the only suspended solid.
At 54% solids neither perborate nor tripolyphosphate could be incorporated
as sole suspended solid. If silica was used in sufficient quantity to keep
a suspension of bicarbonate stable, then the compositions were found to
gel to an unsatisfactory set state.
By contrast, a composition of the following formulation was prepared and
tested.
______________________________________
% by weight
______________________________________
Nonionic surfactant
37.0
Organic solvent 5.0
Aerosil 380 2.5
Sodium bicarbonate 42.5
Sodium perborate 10.0
Perfume 1.5
Tetraacetylethylenediamine
1.5
______________________________________
Separation over 40 days was less than 1%. Setting index was 2 and
penetration was full. Thus there was satisfactory suspension without
excessive gelation.
Example 3
Compositions were prepared with ingredients as set out in the following
Table, in which separations after periods of time are also quoted.
______________________________________
A B C D D F G H
______________________________________
Formulations (% by weight)
Nonionic 38.75 38.5 43.5 38.25
38.0 38.0 43.25
38.25
surfactant
Organic 5 5 0 5 5 5 0 5
solvent
Perfume 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Fumed silica
1.75 2.0 2.0 2.25 2.5 2.5 2.25 2.25
Sodium 39.0 39.0 39.0 39.0 39.0 37.5 49.0 37.5
bicarbonate
Sodium 3.5 3.5 3.5 3.5 3.5 5.0 5.0 5.0
tripoly-
phosphate
Sodium 10.0 10.0 10.0 10.0 10.0 10.0 0 10.0
perborate
Tetraacetyl-
1.5 1.5 1.5 1.5 1.5 1.5 0 1.5
ethylene-
diamine
Separation (% after number of days stated)
10 2.0 1.0 1.0 1.0 0.0 1.0 0.0
20 0.0 0.5
30 3.0 2.5 2.0 2.0 1.0 1.0 2.5
40 4.5 2.0 2.0 1.0 1.0
60 4.5 5.0 2.0 2.0 3.0 1.0
80 2.5 2.5
100 6.0 6.5 2.5
120 3.5
______________________________________
Compositions A, B, D and E show that increasing silica enhances suspending
properties.
Compositions C and D show that solvent slightly reduces suspending
properties.
Compositions E and F or D and H show that sodium tripolyphosphate enhances
suspending properties.
Comparison of composition H with composition G shows that perborate
enhances suspending properties (but this is partly offset by the presence
of solvent in composition H).
Example 4
A composition was prepared using a fine calcite as the non-hydratable salt.
This abrasive is the same as the calcite referred to in Example 1; it was
Durcal 2 available from Omya. A similar composition was prepared using
sodium carbonate and bicarbonate. The two formulations were as follows:
______________________________________
A B
Ingredient % by weight
______________________________________
Nonionic surfactant 38.5 38.8
Organic solvent 5.0 5.0
Perfume 0.5 0.5
Fumed silica 2.0 2.2
Abrasive Calcite (Durcal 2)
39.0 --
Abrasive Sodium carbonate -- 21.0
Abrasive Sodium bicarbonate
-- 21.0
Builder Sodium tripolyphosphate
3.5 --
Bleach Sodium perborate 10.0 10.0
TAED 1.5 1.5
100.0 100.0
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On storage both of these compositions were found to display only slight
separation and thickening.
Both formulations A and B were tested for physical cleaning efficiency in
comparison with a current commercial product having an aqueous liquid
phase. The efficiency was tested on the following soiled substrates.
1. Microcrystalline Wax on Perspex
Clear perspex sheet (ex ICI) was evenly sprayed with petroleum spirit
(fraction boiling between 100 and 120.degree. C.) saturated with
microcrystalline wax (Mobil No 2360,) coloured with oil-soluble dye Fast
Red 7B (CI 26050) After spraying, the sheet was placed in an oven at
50.degree. C. to ensure complete removal of the solvent. From the weight
of the wax deposited on the sheet (ca 0.28g) and the surface area (ca
280cm.sup.-2), the thickness of the layer was estimated as about 10 .mu.
(assuming a value of 0.8 for the density of the wax ) .
2. Calcium Stearate on Perspex
A solution of stearic acid in chloroform was sprayed onto Perspex sheet as
above (following the established code of practice for safe handling of
chloroform). The plate was then repeatedly immersed in a solution of
calcium chloride and left to dry in an oven at 50.degree. C. A damp tissue
was used to wipe non-adherent salts from the surface, leaving behind a
thin hard layer of calcium steara | | |