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Claims  |
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What is claimed is:
1. A motor driven stapler comprising:
a magazine comprising a foremost and rearmost end, a forming plate, a
driver, a feeding roller, a ratchet lever, and a staple cartridge fitting
portion with foremost and rear-most walls;
a sheet of staples comprising a foremost end and a rearmost end;
a staple cartridge for receiving a plurality of said sheets of staples
wherein said cartridge is fixedly mounted in said magazine and comprises a
lowermost sheet of staples;
a base frame, said magazine being mounted to said base frame so as to allow
for rotating said magazine with respect to said base frame in upward and
downward directions;
a means for stapling papers with at least one staple from said sheet of
staples in which said staple, located at the foremost end of said sheet of
staples, is delivered to the foremost end of said magazine and said staple
is formed by said forming plate to exhibit a substantially inverted
U-shaped contour and then struck by a driver toward said base frame so as
to allow said staple to penetrate through the papers to be stapled
together;
a first feeding unit for feeding said lowermost sheet of staples a
predetermined distance so as to allow a staple to be taken from said
staple cartridge when said magazine is rotated;
a second feeding unit for further feeding said staple from said first
feeding unit in a direction toward said paper stapling means;
a support shaft about which said magazine is rotated with respect to said
base frame;
a pair of driving links having foremost and rearmost ends and rotatably
arranged on the opposite sides of said magazine wherein said rear ends of
said driving links are integrally connected to each other via a connecting
wall transversely extending therebetween, said rearmost ends of said
driving links and said rearmost end of said magazine are rotatably
supported to turn about said support shaft on said base frame in upward
and downward directions, and said foremost ends of said driving links are
operatively connected to said foremost end of said magazine;
a roller shaft transversely extending to operatively connect said rearmost
end of said driving links to each other wherein said roller shaft
rotatably supports a cam roller;
a driving gear and an eccentric cam operatively associated with a driving
source, said driving gear and said eccentric cam being fixedly mounted on
a driving shaft on said base frame, said driving shaft extending
substantially parallel with said roller shaft, said eccentric cam being
disposed in parallel with said cam roller, and the outer peripheral
surface of said eccentric cam; and
a cam cover for covering the outer peripheral surface of said cam roller so
that said eccentric cam is operatively connected to said cam roller.
2. A motor driven stapler according to claim 1, further comprising:
a means for adjusting a stapling force according to a thickness of papers
to be stapled.
3. A motor driven stapler according to claim 2, in which said adjusting
means comprises:
a spring means mounted between said roller shaft and the upper rearmost
portion of said driving links; and
elongated holes extending in a substantially longitudinal direction of said
driving links and formed through the upper parts of said driving links so
that said roller shaft is loosely fitted through said elongated holes.
4. A motor driven stapler according to claim 1, comprising a keyed portion
formed on said staple cartridge fitting portion and a similarly keyed
portion formed on said staple cartridge so that when said staple cartridge
is fitted into said staple cartridge fitting section said keyed portion on
said staple cartridge and said keyed portion on said staple cartridge
fitting section engage.
5. A motor driven stapler according to claim 1, in which said stapling
means comprises:
a face plate disposed at the foremost end of said magazine to slidably move
in an upward and downward direction, said face plate having a pair of
opening portions formed through said face plate;
a driver for driving said staple, said driver having a pair of projection
pieces extending through said pair of opening portions of said face plate
respectively;
a projection for raising up said face plate, said projection being formed
on the front side of said face plate; and
a means for connecting the foremost end portion of said driving links with
said projection pieces.
6. A motor driven stapler according to claim 5, in which said connecting
means is a connecting shaft extending through said projection pieces at a
substantially right angle relative to said magazine.
7. A motor driven stapler comprising:
a magazine comprising a foremost and rearmost end, a forming plate, a
driver, a feeding roller, a ratchet lever, and a staple cartridge fitting
portion with foremost and rearmost walls;
a sheet of staples comprising a foremost end and a rearmost end;
a staple cartridge for receiving a plurality of said sheets of staples,
including a lowermost sheet of staples, wherein said cartridge is fixedly
mounted in said magazine;
a base frame wherein said magazine is mounted to said base frame so as to
allow for rotating said magazine with respect to said base frame in upward
and downward directions;
a means for stapling papers with at least one staple from said sheet of
staples in which said at least one staple, located at the foremost end of
said sheet of staples, is delivered to the foremost end of said magazine
and said at least one staple is formed by said forming plate to exhibit a
substantially inverted U-shaped contour and then struck by said driver
toward said base frame so as to allow said at least one staple to
penetrate the papers to be stapled together;
a first feeding unit for feeding said lowermost sheet of staples a
predetermined distance so as to allow said at least one staple to be taken
from said staple cartridge when said magazine is rotated;
a second feeding unit for further feeding said at least one staple from
said first feeding unit in a direction toward said paper stapling means;
a support shaft about which said magazine is rotated with respect to said
base frame;
a pair of driving links having foremost and rearmost ends and rotatably
arranged on the opposite sides of said magazine wherein said rearmost ends
of said driving links are integrally connected to each other via a
connecting wall transversely extending therebetween, said rearmost ends of
said driving links and said rearmost end of said magazine are rotatably
supported to turn about said support shaft on said base frame in upward
and downward directions, and said foremost ends of said driving links are
operatively connected to said foremost end of said magazine;
a roller shaft transversely extending to operatively connect said rear end
of said driving links to each other wherein said roller shaft rotatably
supports a cam roller;
a driving gear and an eccentric cam operatively associated with a driving
source, said driving gear and said eccentric cam being fixedly mounted on
a driving shaft on said base frame, said driving shaft extending in
parallel with said roller shaft, said eccentric cam being disposed in
parallel with said cam roller, and the outer peripheral surface of said
eccentric cam; and
a cam cover for covering the outer peripheral surface of said cam roller so
that said eccentric cam is operatively connected to said cam roller. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
The present invention relates to a staple feeding apparatus for taking out
away from a staple cartridge the lowermost sheet-shaped staple among a
plurality of sheet-shaped staples received in the staple cartridge in the
multi-layered structure wherein the staple cartridge is fitted into a
magazine turnably arranged in a motor driven stapler. In addition, the
present invention also relates to a staple feeding mechanism for a motor
driven stapler which assures that a plurality of sheet-shaped staples,
received in a staple cartridge in the multi-layered structure, are
successively taken from the staple cartridge to the foremost end of a
magazine in order from the lowermost sheet-shaped staple among the
foregoing plurality of sheet-shaped staples received in the staple
cartridge.
A hitherto known staple feeding apparatus of the foregoing type is
constructed such that a feeding unit, including a feeding belt or a
feeding roller disposed below the bottom of a staple cartridge, is
arranged in such a manner as to allow the lowermost staple, among a
plurality of sheet-shaped staples received in a staple cartridge, to come
in tight contact with the upper surface of the feeding belt or the Seeding
roller of the feeding unit. As the feeding unit is driven by an electric
motor, the lowermost staple is taken from the staple cartridge to reach
the foremost end of a magazine turnably arranged in a motor driven stapler
(see, e.g., a Japanese patent examined. Publication No. 1-25672).
With the conventional staple feeding apparatus constructed in the
above-described manner, the intensity of feeding power required to remove
each staple usually varies depending on a magnitude of the frictional
resistance present between the lowermost sheet-shaped staple and the upper
surface of the feeding unit. The larger the frictional resistance, the
larger the feeding power required for the foregoing purpose. Thus, the
lowermost staple can be reliably fed from the staple cartridge to the
magazine in the presence of the high frictional resistance. Since a
plurality of sheet-shaped staple cartridges received in the staple
cartridge are normally forced from above by the resilient force of a
spring means, a large amount of frictional resistance can be present
between the adjacent upper and lower staples. Thus, a malfunction can
arise where part of an adhesive, that connects adjacent straight staples
staple to each other, adheres to the upper or lower sheet-shaped staple or
a staple is partially entangled with the upper or lower sheet-shaped
staple. In such a case, a higher amount of feeding power must be applied
to the lowermost staple in order to reliably feed it to the magazine after
this lower staple is separated from a the staple located above it. In
practice, the frictional resistance present between the lowermost staple
and the upper surface of the feeding unit is sometimes not large enough to
reliably feed the lowermost sheet-shaped staple from the staple cartridge.
In addition, with the conventional staple feeding mechanism constructed in
the above-described manner, a drawback is that it becomes complicated in
structure since the driving power is required for actuating the staple
feeding mechanism is typically generated by the electric motor. To obviate
the foregoing drawbacks to a staple feeding mechanism for removing a
staple from a staple cartridge when the staple comes in contact with a
feeding roller in a feeding that has a ratchet mounted on one end of a
roller shaft for the feeding roller, and an actuating unit. The actuating
unit includes a pulling pawl and a pushing pawl and is mounted on a pair
of driving links. The driving links are adapted to drive a magazine in
such a manner that when the driving links are turnably displaced in the
downward direction, the pulling pawl is engaged with the ratchet, and
subsequently, when the driving links are turnably displaced in the upward
direction, the pushing pawl is engaged with the ratchet. Thus, the ratchet
rotates during the engagement of the pushing pawl with the ratchet and the
staple is delivered in the forward direction by a distance corresponding
to the rotation of the ratchet.
With the proposed staple feeding mechanism however, there arises a
necessity for arranging an additional unit for normally biasing of the
actuating unit toward the ratchet so as to allow the pulling pawl to be
reliably engaged with the ratchet. In addition, since the ratchet is
rotated by a small angle with each working stroke of the driving links the
motor driven stapler should be repeatedly actuated until a staple can be
struck by a driver when the staple cartridge is replaced with a new one.
SUMMARY OF THE INVENTION
The present invention has been made in consideration of the aforementioned
background and its object resides in providing a staple feeding apparatus
for a motor driven stapler which assures that the lowermost sheet-shaped
staple among a plurality of sheet-shaped cartridges received in a staple
cartridge is reliably fed to the foremost end of a magazine in the motor
driven stapler while a large amount of feeding/driving power is applied to
the lowermost sheet-shaped staple.
To accomplish the above object, a first aspect of the present invention
provides a staple feeding apparatus for a motor driven stapler wherein a
magazine fitted with a staple cartridge is turnably arranged above a base
frame to turn about a support shaft in an upward and downward direction.
The staple cartridge is such that a plurality of sheet-shaped staples,
each having a series of straight staples successively connected to each
other side by side are received therein in the multi layered structure,
the lower ends of a front wall and a rear wall of the staple cartridge are
kept opened, and when the magazine is turned in the downward direction by
rotationally driving an electric motor, a straight staple located at the
foremost end of each sheet-shaped staple is formed to exhibit
substantially inverted U-shaped contour and then struck by a driver toward
a stapling board disposed on the base frame so as to allow the foot of the
staple to penetrate through the papers that are to be stapled. The staple
feeding apparatus comprises a feeding member arranged to slidably move,
from an opening portion at the lower end of the rear wall of the staple
cartridge, in the direction of the feeding of each sheet shaped cartridge
relative to the magazine and including a contact portion adapted to come
in contact with the rear end of the lowermost staple among a plurality of
sheet shaped staples received in the staple cartridge in the course of the
displacement of the feeding member in the forward direction and a
supporting portion immovably disposed at the position behind the magazine,
that the feeding member includes an engagement portion adapted to be
engaged with the supporting portion so as to allow the feeding member to
slidably move in the opposite direction to the direction of feeding of
each sheet-shaped staple when the magazine is turned in the downward
direction, and that spring means is bridged between the magazine and the
feeding member so as to allow the feeding member to slidably move in the
direction of feeding of each sheet-shaped staple when the magazine is
turned in the upward direction and the feeding member is released from
the-engaged state caused by the engagement of the feeding member with the
supporting portion.
As the magazine is turned in the downward direction, the engagement portion
of the feeding member is engaged with the supporting portion of the
magazine so that the feeding member is slidably displaced in the opposite
direction to the direction of feeding of each sheet-shaped staple. This
causes the contact portion on the feeding member, to be displaced in the
rearward direction relative to the magazine. On the contrary, when the
feeding member is released from the engagement state which is caused by
the engagement of the feeding member with the supporting portion as the
magazine is turned in the upward direction, the feeding member is slidably
displaced in the direction of feeding of each sheet-shaped staple by the
resilient force of the tension spring. This causes the contact portion on
the feeding member to be displaced in the forward direction relative to
the magazine. At this time, the contact portion engages with the rear end
of the lowermost staple. Thus, the lowermost sheet-shaped staple is
removed from the fore wall of the staple cartridge by a distance equal to
the distance of the forward displacement of the contact portion of the
staple cartridge inside of the rear wall.
In such manner, each sheet-shaped staple is forced by the resilient power
of the tension spring applied to the rear end thereof. Incidentally, the
thrusting power given by the tension spring is sufficiently larger than
the frictional resistance present between the lower surface of the
sheet-shaped staple and the feeding member. For this reason, even in case
where the lowermost staple partially adheres to a subsequent staple
located above the foregoing one or partial entanglement occurs
therebetween, the lowermost sheet-shaped staple can be reliably removed
from the staple cartridge by a sufficiently high force extended by the
tension spring. Consequently, a plurality of sheet-shaped staples received
in the staple cartridge can be successively removed without fail from the
staple cartridge by repeating the foregoing steps.
In addition, the present invention has been made in consideration of the
aforementioned background and its object resides in providing a staple
feeding mechanism or a motor driven stapler wherein the staple feeding
mechanism is simple in structure, and moreover, a quantity of feeding of a
straight staple attainable per each stroke of driving links can
substantially be increased.
To accomplish the above object, a second aspect of the present invention
provides a staple feeding mechanism for a motor driven stapler wherein a
magazine fitted with a staple cartridge is turnably arranged above a base
frame to turn about a support shaft in an upward and downward direction.
The staple cartridge is such that a plurality of sheet-shaped staples,
each having a series of straight staples successively connected to each
other side by side, are received in the multi-layered structure. The lower
end of a fore wall of the staple cartridge and the bottom of the same are
kept opened and a pair of driving links, disposed on the opposite sides of
the magazine, are turnably arranged to turn about the support shaft in the
upward and downward directions. When the magazine is turned via the
driving links, by rotationally driving an electric motor, a straight
staple, delivered to the foremost end of the magazine, is formed by a
forming plate to exhibit a substantially inverted U-shaped contour and
then struck by a driver so as to allow the feet of the staple to penetrate
through the papers to be stapled together. A feeding roller is disposed
directly below the bottom of the staple cartridge and a ratchet,
operatively associated with the feeding roller, is disposed on the one
side of the magazine and a ratchet lever, which is molded of a synthetic
resin or the like to exhibit an inverted U-shaped contour while including
a fore lever portion and a rear lever portion, is fixedly secured to one
of the driving links. A pushing pawl is formed at the foremost end of the
fore lever portion of the ratchet lever and at least one pulling pawl is
formed at the foremost end of the rear lever portion of the same. When the
driving links are turnably driven in the downward direction, the pushing
pawl on the fore lever portion of the ratchet lever engages with the
ratchet, causing the latter to be stepwise rotated in the forward
direction. When the driving links are turnably driven in the upward
direction, the pulling pawl on the rear lever portion of the ratchet lever
is brought in engagement with the ratchet, causing the latter to be
likewise stepwise rotated in the forward direction. As the feeding roller
operatively associated with the ratchet is stepwise rotated in the forward
direction, each sheet-shaped staple is fed in the forward direction while
coming in contact with the feeding roller.
When the driving links are turnably driven in the downward direction, the
pushing pawl on the fore lever portion of the ratchet lever in engages
with a pawl teeth on the fore side of the ratchet, causing the later to be
stepwise rotated in the forward direction. When the driving links are
turnably driven in the upward direction, the magazine is turnably driven
in the upward direction but the magazine is stopped in the course of the
turning movement of the driving links. Since the driving links can be
turnably driven further in the upward direction, the upper pulling pawl on
the rear lever portion of the ratchet lever engages with the ratchet,
causing the latter to be stepwise rotated in the forward direction. The
ratchet is repeatedly stepwise rotated in the forward direction every time
the magazine is turned in the downward direction and then turned in the
upward direction, and the feeding roller is stepwise rotated in the
forward direction. Thus, the lowermost staple, received in the staple
cartridge, is removed from the staple cartridge and then delivered in the
forward direction in the presence of frictional resistance between the
lowermost staple and the feeding roller while maintaining the contact
state therebetween.
Since the ratchet lever is molded of a synthetic resin or the like to
exhibit an inverted U-shaped contour, the there is no necessity for
arranging a biasing unit for normally biasing the ratchet lever toward the
ratchet side like conventional staple feeding mechanisms. Thus, in
addition to an advantageous effect that the staple feeding mechanism is
simple in structure. The number of each sheet-shaped staple attainable per
single working stroke of the driving links can substantially be increased
since the ratchet is stepwise rotated in the forward direction every time
the driving links are turnably driven.
It should be noted that when two pulling pawls are formed on the rear lever
portion of the ratchet lever, the number of staples attainable per each
working stroke of the driving links can substantially be increased.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of a motor driven stapler to which the present
invention is applied.
FIG. 2 is a side view of the motor driven stapler shown in FIG. 1.
FIG. 3 is a partially cutaway side view of the motor driven stapler.
FIG. 4 is a schematic side view of the motor driven stapler, particularly
showing a mode of operation of a mechanism for turnably driving a
magazine.
FIG. 5 is an exploded perspective view of a magazine, a pair of driving
links and a base frame each of which is shown in the disassembled state.
FIG. 6 is an exploded perspective view of a magazine which is shown in the
disassembled state.
FIG. 7 is a perspective view of a staple cartridge.
FIG. 8 is a fragmentary enlarged sectional view of a forming/striking
section formed on the magazine.
FIG. 9(a) is a fragmentary illustrative view which shows that a
substantially inverted U-shaped staple is struck by a driver in a
forming/striking section, and FIG. 9(b) is a fragmentary illustrative view
which shows that a straight staple is bent by a forming plate in the
forming/striking section to exhibit a substantially inverted U-shaped
contour.
FIG. 10(a), FIG. 10(b), FIG. 10(c) and FIG. 10(d) show a mode of operation
of a staple feeding apparatus constructed according to the present
invention.
FIG. 11(a), FIG. 11(b), FIG. 11(c) and FIG. 11(d) show a mode of operation
of a staple feeding mechanism constructed according to the present
invention.
FIG. 12 is an exploded perspective view of a magazine and a staple
cartridge, showing essential components constituting the magazine and the
staple cartridge in the disassembled state.
FIG. 13 is a fragmentary side view of the motor driven stapler to which the
present invention is applied.
FIG. 14 is an illustrative side view of the motor driven stapler,
schematically showing a mode of operation of the same.
FIG. 15(a) is an enlarged front view of the magazine, showing that the face
plate is raised and FIG. 15(b) is a fragmentary side view of the magazine
shown in FIG. 15(a).
FIG. 16(a) is an enlarged front view of the magazine, particularly showing
that the face plate is forcibly displaced in the downward direction, and
FIG. 16(b) is a fragmentary side view of the magazine shown in FIG. 16(a).
FIG. 17 is a side view of the motor driven stapler at the time when a paper
stapling operation is started.
FIG. 18 is a side view of the motor driven stapler in the intermediate
state of the paper stapling operation.
FIG. 19 is a side view of the motor driven stapler at the time when the
stapling operation is completed.
FIG. 20 is a perspective view of a modified stapling board of the motor
driven stapler according to the present invention.
FIG. 21(a), FIG. 21(b) and FIG. 21(c) show an operation of the modified
stapling board shown in FIG. 20.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The present invention will now be described in detail with reference to the
accompanying drawings which illustrate a preferred embodiment thereof.
FIG. 1 and FIG. 2 show a motor driven stapler to which the present
invention is applied. The motor driven stapler is constructed in such a
manner that a magazine 2 fitted with a staple cartridge 4 having a
plurality of sheet-shaped staple received therein in a multi-layered
structure, is turnably arranged above a base frame 1 to turn about a
support shaft in an upward and downward direction, and when the magazine 2
is turned in the downward direction by rotationally driving an electric
motor 3, a straight staple located at the foremost end of each sheet is
removed from the staple cartridge 4 and formed by a forming plate 31 to
exhibit a substantially inverted U-shaped contour and then struck by a
driver 32 towards a stapling board 5 disposed at the fore end part of the
base frame 1 so as to allow the feet of the substantially inverted
U-shaped staple to be penetrated through the papers 6 to be stapled
together on the stapling board 5. In other words, the motor driven stapler
comprises a magazine driving mechanism for turnably driving the magazine 2
to turn about the support shaft 15 in an upward and downward direction, a
staple forming and striking mechanism then forms each straight staple
received in the magazine 2 by the forming plate 31 to exhibit a
substantially inverted U-shaped contour and then striking the
substantially inverted U-shaped staple by the driver 32 toward the
stapling board 5, and a staple feeding mechanism for delivering each
straight staple received in the magazine 2 to the staple forming/striking
mechanism. The foregoing three mechanisms will NDW be described in detail.
First, the magazine driving mechanism for turnably driving the magazine 2
in the upward and downward directions will be described. As shown in FIG.
1, FIG. 2 and FIG. 5, a pair of upright standing pieces 1a are formed on
the opposite sides of the base frame 1 at the central part of the latter
and a single upright standing piece 1b is formed on the right-hand side of
the base frame 1 at the rear part of the latter. An electric motor 3 and a
plurality of intermediate gears 7, operatively connected to an output
shaft of the electric motor 3, are arranged on the rear upright standing
piece 1b. A driving shaft 8 is bridged between both the central upright
standing pieces 1a so that a driving gear 9 fixedly mounted on the driving
shaft 8, at the right-hand end of the latter meshes with the intermediate
gears 7. An eccentric cam 10 fixedly mounted on the driving shaft 8 at the
central part of the latter, is located at the intermediate position
between the central upright standing pieces 1a. A magazine 2 and a pair of
driving links 11 are arranged on the base frame 1 located on the opposite
sides of the magazine 2. The support shaft 15 extends through shaft holes
12, at the rear lower end of the magazine 2, and shaft holes 13 at the
rear lower ends of the driving links 11, so that the magazine 2 and the
driving links 11 turn about the support shaft 15. Additionally, a roller
shaft 17 extends through elongated holes 16 at the rear upper parts of the
driving links 11 so that a cam roller 18 is rotatably supported on the
roller shaft 17. As the eccentric cam 10 is rotated by the driving shaft
8, it is brought in lose contact with the cam roller 18. The eccentric cam
10 ind the cam roller 18 are covered with a cam cover 19. Thus, the
eccentric cam 10 operatively connected to the cam roller 18 via the cam
cover 19. It should be noted that the roller shaft 17 is normally biased
by the resilient power of a tension spring 20 so as to allow the roller
shaft 17 to come in contact with the rear ends of the elongated holes 16.
Next, the foremost ends of the driving links 11 are connected to each other
via a connecting shaft 21 transversely extending therebetween, and the
connecting shaft 21 extends through projections 34 that forward of the
magazine 2 (see FIG. 1). Incidentally, the range of the turning movement
of the magazine 2 is defined between the position where the lower surface
of the magazine 2, at the fore end of the latter, comes in contact with
the stapling board 5 and the position where a pair of projections 22,
projecting sideward of the magazine 2, are engaged with a pair of
arc-shaped arms 23 standing upright from the base frame 1 on the opposite
sides of the latter. A driver 32 is displaced in the upward or downward
direction relative to the magazine 2, and the working stroke of the
driving links 11 is set to be larger than that of the magazine 2. The rear
ends of the driving links 11 are connected to each other via a connecting
wall 11a transversely extending therebetween (see FIG. 5).
Incidentally, it is not necessary that the driving links 11 are connected
directly to the driver 32. For example, the driving links 11 may
operatively be connected to a holding member (not shown) adapted to hold
the driver 32.
As the electric motor 3 is rotationally driven, the driving gear 9 drives
shaft 8 and the eccentric cam 10. As shown in FIG. 3 and FIG. 4, as the
eccentric cam 10 is rotated, the outer peripheral surface of the eccentric
cam 10 comes in close contact with the outer peripheral surface of the cam
roller 18 and this causes the cam roller 18 to move away from the driving
shaft 8. Thus, the magazine 2 turns about the support shaft 15 in the
downward direction. On the contrary, as the outer peripheral surface of
the eccentric cam 10 is displaced away from the outer peripheral surface
of the cam roller 18 to vary from the state shown in FIG. 3 to that shown
in FIG. The cam roller 18 is pulled by the cam cover 19 to the driving
shaft 8 and the magazine 2 turns about the support shaft 15 in the upward
direction. Thus, the driving links 11 can be returned together with the
magazine 2 without fail.
Since the driving links 11 are reciprocally turnably displaced to turn
about the support shaft 15 in the above-described manner, the foremost end
of the magazine 2, operatively connected to the foremost ends of the
driving links 11, is turnably driven to turn about the support shaft 15 in
the upward and downward directions. Since the turnable driving of the
driving links 11 is achieved with the aid of the simple structure
comprising the eccentric cam 10, the cam roller 18 and the cam cover 19,
the whole structure of the magazine driving mechanism can be designed with
small dimensions. Additionally, since the eccentric cam 10 and the cam
roller 18 are arranged one after another along the center line of the
driving links 11, the driving links 11 are always driven in
synchronization with the magazine 2. Further, since return of the driving
links 11 is achieved with the aid of the cam cover 19, it is not necessary
that the resilient power of spring means is taken into account. This is in
contrast with cases where the turnable displacement of the driving links
11 in the rearward direction is achieved with the aid of spring means.
Thus, stable return of the driving links 11 can be realized with the
aforementioned structure without fail.
However, any type of driving mechanism, e.g., a driving mechanism including
a grooved cam may be employed in place of the aforementioned driving
mechanism, provided that an output from the electric motor 3 can be
converted into reciprocable turning movement of the driving links 11 about
the support shaft 15.
Next, the structure of the magazine 2 and a staple forming or striking
mechanism, for forming each straight staple by a forming plate 31 to
exhibit a substantially inverted U-shaped contour and then striking a
substantially inverted U-shaped staple by the driver 32, will be described
below with reference to FIG. 5 to FIG. 7. As shown in the drawings, a
staple cartridge fitting section 25 formed at the central part of a
magazine housing 2a of the magazine 2 so as to allow a staple cartridge 4
to be fitted thereinto, and a staple forming/striking section 26 is formed
on the downstream side of the staple cartridge fitting section 25. The
rear end of the magazine housing 2a is turnably supported to turn about
the support shaft 15 which transversely extends through the central
upright standing pieces 1a on the base frame 1.
As shown in FIG. 7, a plurality of sheet-shaped staples 27 are received in
the staple cartridge 4 in the multi-layered structure, and a pair of
inwardly projected support projections 28 are formed along the lower ends
of the side walls for holding the lower surface of the lowermost
sheet-shaped staple 27a. The bottom of the staple cartridge 4 and the
lower ends of both the side walls of the same are kept opened. A pair of
inwardly projected guide walls 29 are formed on the inner wall surfaces of
both the side walls of the magazine housing 2a for holding the lower
surface of each sheet-shaped staple 27a taken out away from an opening
portion formed at the lower end of a fore wall of the staple cartridge 4.
As is best seen in FIG. 3, the bottom of the staple cartridge fitting
section 25 is kept opened, and a staple feeding mechanism for feeding the
lowermost sheet-shaped staple 27a among plurality of sheet-shaped staples
27 received in the staple cartridge 4 in the forward direction with the
aid of the guide projections 29 is arranged below the bottom of the staple
cartridge fitting section 25. As shown in FIG. 12, a cap 4b is placed on
the upper end of the staple cartridge 4, and a coil spring is disposed
between the cap 4b and the uppermost sheet-shaped staple 27 so as to
normally depress the laminated sheet-shaped staples 27 in the downward
direction.
As shown in FIG. 12, the staple cartridge 4 is composed of a cartridge
housing 4a that has a plurality of sheet-shaped staples 27 received
therein in the laminated state and a cap 4b placed on the cartridge
housing 4a. An outfeed guide 107 is projected outward of a fore wall 106
of the cartridge housing 4a for successively delivering the sheet-shaped
staples 27 via the outfeed guide 107, and four engagement projections 108
are formed on the opposite sides of the fore wall as well, as the rear
wall of the cartridge housing 4a. A pair of inwardly projecting edges 28
are formed along the lower ends of both the side walls for holding the
lower surface of the lowermost sheet-shaped staple 27 along the opposite
side edges of the latter. The bottom of the cartridge housing 4a is kept
opened with the exception of both the inwardly projected edges 28. An
engagement piece 110 is formed at each corner of the cap 4b, and the
engagement pieces 110 are brought in engagement with opening portions 111
formed through both the fore and rear walls of the cartridge housing 4a. A
depressing plate 112 and a coil spring 113 are arranged between the cap 4b
and the uppermost sheet-shaped staple 27 so that the laminated
sheet-shaped staples 27 are normally forced in the downward direction by
the resilient force of the coil spring L13.
Referring to FIG. 12 again, a staple cartridge fitting section 25 is formed
at the central part of the magazine 2, a staple forming and striking
section 26 is formed ahead of the staple cartridge fitting section 25. A
staple feeding unit (not shown) for feeding each staple 27 received in the
staple cartridge 4 to the forming and striking section 26, is arranged
below the cartridge fitting section 25. The magazine 2 is dimensioned to
have the same width as that of the staple cartridge. Side walls 2a stand
upright on the opposite sides of the cartridge 4 while extending in
parallel with each other, and substantially U-shaped cutouts 117, each
kept opened in the upward direction, are formed at the central parts of
both the side walls 2a corresponding to the geometrical configuration of
the staple cartridge fitting section 25. In addition, recessed engagement
portions 118, are adapted to receive the engagement projections 108 on the
staple cartridge 4 and are formed at the upper open ends of the cutouts
117 on both the fore and rear sides of the latter.
When the staple cartridge 4 is fitted into the staple cartridge fitting
section 25 of the magazine 2, as shown in FIG. 13, the staple cartridge 4
is first fitted into the cutouts 117. The engagement projections 108, on
the cartridge housing 4a, are then brought in engagement with the recessed
engagement portions 118 on the side walls 2a.
With the mechanism constructed in the above-described manner the turning
movement of the magazine is stopped especially in the course of the
turning movement of the same in the upward direction from below. At this
time, the driver plate is actuated relative to the magazine in the upward
direction. For example, the magazine is clogged with a staple due to
incorrect stapling, there typically arises a malfunction such that the
driver plate cannot be actuated in the magazine, and in an extreme case,
the driver plate is integrally seized by the magazine. Since the magazine
is forcibly raised up together with the driver plate in this case, a large
force is exerted on the magazine, and stress is concentrated along the
cutouts on the side walls of the cartridge. However, since the staple
cartridge fitted into the staple cartridge is fitting section and is
additionally fitted into the cutouts on the side walls a part of the load
effective for bending the magazine can be borne by the staple cartridge.
Consequently, there does not arise malfunctions that affect the rigidity
of the magazine, and moreover, the magazine is no longer bent or broken
when an excessively high intensity of force is applied to the magazine.
In addition, according to the present invention, a part of the magazine is
cut out so that the foregoing part is utilized as a part of the staple
cartridge fitting section, whereby the whole structure of the mechanism
can be designed with small dimensions.
As shown in FIG. 6, a guide plate 30 is fixedly secured to the foremost end
of the magazine 2, and a face plate 33 is disposed on the downstream side
of the guide plate 30 while the forming plate 31 and the driver 32 are
interposed between the guide plate 30 and the face plate 33.
The face plate 33 is disposed at the foremost end of the magazine 2 to
slidably move in the upward and downward directions, while the driver 32
is disposed behind the face plate 33 to slidably move along the rear
surface of the face plate 33 in upward and downward directions. A staple
receiving portion 212 is formed at the lower part of the rear surface of
the face plate 22 for receiving a substantially inverted U-shaped staple,
and a projection 213 for raising up the face plate with users fingers is
formed on the front side of the face plate 33. In addition, a pair of
slit-shaped opening portions 36, each having a considerably large length
as seen in the vertical direction, are formed through the face plate 33.
A pair of projection pieces 34 each extending in the forward direction and
are formed by bending a part of the driver 32, while a projection piece 35
extending in the rearward direction is formed by likewise bending a part
of the driver 32. When rear projection place 35 passes through an opening
portion on the forming plate 31, while the fore projection pieces 34 pass
through the opening portions 36 on the face plate 33 to project forward of
the face-plate 33. As shown in FIG. 1, a connecting shaft 21 extends
through the fore projection pieces 34 at a right angle relative to the
magazine 2 to serves as connecting means for connecting the foremost ends
of the driving links 11 to the magazine 2. Thus, the foremost end of the
magazine 2 is operatively connected to the driving links 11 via the
connecting shaft 21. As shown in FIG. 8, an anvil 37 is disposed below the
forming plate 31, and a certain gap for enabling the driver 32 to slidably
move therethrough in the downward direction is formed between the anvil 37
and the face plate 33. Thus, a staple 27 delivered in the forward
direction with the aid of the staple feeding mechanism is caused to
intermittently move between the forming plate 31 and the anvil 37.
As shown in FIG. 14(b), a pair of retaining portions 220 are adapted to be
engaged with the upper end of the face plate 33 and to retain the latter
which are formed at the upper end of the guide plate 30 while extending
forward of the latter. A retaining piece 221, for releasing the face plate
33 from the retained state, is likewise formed at the upper end of the
face plate 33 while extending rearward of the latter. As is best seen in
FIG. 2, the retaining portions 220 and the retaining piece 221 are
integrated with each other. As shown in FIG. 14(t), the retaining portion
220 is turnable in the arrow-marked direction by depressing the retaining
piece 221 with a user's finger so that it is displaced away from the
uppermost end of the face plate 33.
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