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Claims  |
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That which is claimed:
1. A semiconductor-on-insulator electronic device, comprising:
a monocrystalline semiconductor substrate;
a first monocrystalline semiconducting region of a first conductivity type
in said monocrystalline semiconductor substrate;
a first trench in said monocrystalline semiconductor substrate at a face
thereof, said first trench having a bottom and first and second opposing
sidewalls which extend from the bottom of said first trench to the face of
said monocrystalline semiconductor substrate;
a first trench insulating layer on the bottom of said first trench and on
the second sidewall of said first trench so that the bottom and the second
sidewall of said first trench define an interface between said
monocrystalline semiconductor substrate and said first trench insulating
layer;
a second epitaxial monocrystalline semiconducting region on said first
trench insulating layer, opposite the first trench bottom, said second
epitaxial monocrystalline semiconducting region forming a semiconductor
junction, selected from the group consisting of rectifying and
non-rectifying semiconductor junctions, with said first monocrystalline
semiconductor region at the first sidewall of said first trench;
a first electronic device active region in said first monocrystalline
semiconducting region; and
a second electronic device active region in said second epitaxial
monocrystalline semiconducting region.
2. The semiconductor-on-insulator electronic device of claim 1, wherein
said second epitaxial monocrystalline semiconducting region forms a P-N
junction with said first monocrystalline semiconducting region.
3. The semiconductor-on-insulator electronic device of claim 1, further
comprising a third electronic device active region adjacent said second
electronic device active region and forming a P-N junction therewith.
4. The semiconductor-on-insulator electronic device of claim 3, wherein
said first, second and third electronic device active regions comprise
monocrystalline collector, base and emitter regions of a bipolar junction
transistor, respectively.
5. The semiconductor-on-insulator electronic device of claim 4, wherein
said monocrystalline base region comprises a monocrystalline extrinsic
base region on said first trench insulating layer and a monocrystalline
intrinsic base region on said monocrystalline collector regions, said
monocrystalline extrinsic base region forming a non-rectifying
semiconductor junction with said intrinsic base region at the first
sidewall of said first trench.
6. The semiconductor-on-insulator electronic device of claim 5, further
comprising a base contact on said monocrystalline extrinsic base region
and in ohmic contact therewith.
7. The semiconductor-on-insulator electronic device of claim 1, further
comprising a third electronic device active region adjacent said first
electronic device active region and forming a P-N junction therewith.
8. The semiconductor-on-insulator electronic device of claim 7, wherein
said first, second and third electronic device active regions comprise
monocrystalline channel, source and drain regions of a field effect
transistor, respectively.
9. The semiconductor-on-insulator electronic device of claim 1, further
comprising:
a second trench in said monocrystalline semiconductor substrate at the
face, said second trench having a bottom and first and second sidewalls
which extend from the bottom of said second trench to the face of said
monocrystalline semiconductor substrate;
a second trench insulating layer on the bottom of said second trench, so
that the bottom of said second trench defines an interface between said
monocrystalline semiconductor substrate and said second trench insulating
layer;
a third epitaxial monocrystalline semiconducting region on said second
trench insulating layer, said third epitaxial monocrystalline
semiconducting region forming a semiconductor junction, selected from the
group consisting of rectifying and non-rectifying semiconductor junctions,
with said first monocrystalline semiconductor region at the first sidewall
of said second trench; and
a third electronic device active region in said third epitaxial
monocrystalline semiconducting region;
wherein said first, second and third electronic device active regions
comprise monocrystalline channel, source and drain regions of a field
effect transistor.
10. The semiconductor-on-insulator electronic device of claim 1, further
comprising:
a second trench in said monocrystalline semiconductor substrate at the
face, said second trench having a bottom and first and second sidewalls
which extend from the bottom of said second trench to the face of said
monocrystalline semiconductor substrate;
a second trench insulating layer on the bottom of said second trench, so
that the bottom of said second trench defines an interface between said
monocrystalline semiconductor substrate and said second trench insulating
layer;
a third epitaxial monocrystalline semiconducting region of a first
conductivity type on said second trench insulating layer, said third
epitaxial monocrystalline semiconducting region forming a semiconductor
junction, selected from the group consisting of rectifying and
non-rectifying semiconductor junctions, with said first monocrystalline
semiconductor region at the first sidewall of said second trench; and
a third electronic device active region in said third epitaxial
monocrystalline semiconducting region;
wherein said first and second electronic device active regions comprise
monocrystalline collector and base regions of a bipolar junction
transistor; and
wherein said third electronic device active region comprises a
monocrystalline source region of a field effect transistor.
11. The semiconductor-on-insulator electronic device of claim 10, further
comprising:
a third trench in said monocrystalline semiconductor substrate at the face;
a third trench insulating layer at a bottom of said third trench;
a fourth epitaxial monocrystalline semiconducting region of a first
conductivity type on said third trench insulating layer; and
a fourth electronic device active region in said fourth epitaxial
monocrystalline semiconducting region;
wherein said fourth electronic device active region comprises a
monocrystalline drain region of the field effect transistor.
12. The semiconductor-on-insulator electronic device of claim 11, wherein
said third epitaxial monocrystalline semiconducting region and said fourth
epitaxial monocrystalline semiconducting region each form a P-N junction
with said monocrystalline semiconductor substrate.
13. The semiconductor-on-insulator electronic device of claim 11, wherein
said third and fourth electronic device active regions comprise
monocrystalline source and drain regions of a first conductivity type
channel field effect transistor; and
wherein said fourth epitaxial monocrystalline semiconducting region also
comprises monocrystalline source and drain regions of a second
conductivity type channel field effect transistor on said third trench
insulating layer.
14. A semiconductor-on-insulator electronic device, comprising:
a monocrystalline semiconductor substrate having a face thereon;
a buried layer of first conductivity type in said semiconductor substrate;
a first trench in said monocrystalline semiconductor substrate said first
trench having first and second opposing sidewalls extending between said
buried layer and the face;
a first trench insulating layer at a bottom of said first trench and
adjacent the second sidewall thereof;
an epitaxial monocrystalline semiconducting region of a second conductivity
type on said first trench insulating layer, said epitaxial monocrystalline
semiconducting region forming a semiconductor junction, selected from the
group consisting of rectifying and non-rectifying semiconductor junctions,
with said monocrystalline semiconductor substrate at the first sidewall of
said first trench;
a monocrystalline extrinsic base region of a bipolar junction transistor in
said epitaxial monocrystalline semiconducting region;
a monocrystalline intrinsic base region of said bipolar junction transistor
in said monocrystalline semiconductor substrate, adjacent said
monocrystalline extrinsic base region; and
a monocrystalline intrinsic collector region of said bipolar junction
transistor in said monocrystalline semiconductor substrate, said
monocrystalline intrinsic collector region forming a P-N junction with
said monocrystalline intrinsic base region; and
wherein said buried layer comprises an extrinsic collector region of said
bipolar junction transistor and wherein said first trench insulating layer
also extends adjacent a portion of the first sidewall of said first trench
to thereby prevent the formation of a P-N junction between said
monocrystalline extrinsic base region and said monocrystalline intrinsic
collector region.
15. The semiconductor-on-insulator electronic device of claim 14, further
comprising:
a monocrystalline emitter region of said bipolar junction transistor
adjacent said monocrystalline intrinsic base region and forming a P-N
junction therewith; and
wherein said monocrystalline intrinsic collector region has a first
conductivity type doping concentration less than the doping concentration
of said buried layer.
16. The semiconductor-on-insulator electronic device of claim 15, further
comprising a base contact on said monocrystalline extrinsic base region
and in ohmic contact therewith.
17. A semiconductor-on-insulator BiCMOS cell, comprising:
a monocrystalline semiconductor substrate;
a plurality of adjacent trenches in said monocrystalline semiconductor
substrate at a face thereof, said plurality of adjacent trenches each
having bottoms and first and second opposing sidewalls;
a plurality of trench insulating layers on respective bottoms and at least
portions of the first and second sidewalls of said trenches to thereby
form a plurality of insulated trenches;
a monocrystalline extrinsic collector region of a bipolar junction
transistor in said monocrystalline semiconductor substrate, said
monocrystalline extrinsic collector region extending adjacent the bottom
and the second sidewall of first of said insulated trenches;
a monocrystalline intrinsic collector region of said bipolar junction
transistor on said monocrystalline extrinsic collector region and
extending adjacent the first sidewall of said first insulated trench;
a monocrystalline intrinsic base region of said bipolar junction transistor
on said monocrystalline intrinsic collector region and extending adjacent
the first sidewall of said first insulated trench;
a monocrystalline extrinsic base region of said bipolar junction transistor
in said first insulated trench, said monocrystalline extrinsic base region
forming a semiconductor junction with said monocrystalline intrinsic base
region at the first sidewall of said first insulated trench, but being
electrically insulated from said monocrystalline intrinsic and extrinsic
collector regions by the trench insulating layer in said first insulated
trench so that conduction of charge carriers from said monocrystalline
extrinsic base region to said monocrystalline intrinsic and extrinsic
collector regions is prevented but conduction of charge carriers from said
monocrystalline intrinsic base region to said monocrystalline intrinsic
and extrinsic collector regions is allowed;
a monocrystalline source region of a first enhancement-mode field effect
transistor in a second of said insulated trenches; and
a monocrystalline drain region of said first enhancement-mode field effect
transistor in a third of said insulated trenches.
18. The BiCMOS cell of claim 17, further comprising:
a monocrystalline source region of a second enhancement-mode field effect
transistor in said third insulated trench, adjacent said monocrystalline
drain region of said first enhancement-mode field effect transistor and
forming a P-N junction therewith;
a monocrystalline channel region of said second enhancement-mode field
effect transistor in said third insulated trench; and
a monocrystalline drain region of said second enhancement-mode field effect
transistor in said third insulated trench.
19. The BiCMOS cell of claim 17, further comprising:
a monocrystalline source region of a second enhancement-mode field effect
transistor in said third insulated trench; and
a monocrystalline drain region of said second enhancement-mode field effect
transistor in said third insulated trench.
20. The BiCMOS cell of claim 19, further comprising a monocrystalline
channel region of said first enhancement-mode field effect transistor
between said second insulated trench and said third insulated trench.
21. The BiCMOS cell of claim 20, wherein said monocrystalline source and
drain regions of said first enhancement-mode field effect transistor
comprise lightly doped source and lightly doped drain regions adjacent
said monocrystalline channel region of said first enhancement-mode field
effect transistor, respectively.
22. The BiCMOS cell of claim 20,
wherein said bipolar junction transistor comprises an N-P-N bipolar
junction transistor;
wherein said first enhancement-mode field effect transistor comprises an
N-channel field effect transistor; and
wherein said second enhancement-mode field effect transistor comprises a
P-channel field effect transistor.
23. The BiCMOS cell of claim 22, wherein said source region of said second
enhancement-mode field effect transistor and said drain region of said
first enhancement-mode field effect transistor form a P-N junction.
24. The BiCMOS cell of claim 19, wherein said monocrystalline source and
drain regions of said second enhancement-mode field effect transistor
comprise epitaxially overgrown silicon source and drain regions.
25. The BiCMOS cell of claim 19,
wherein said bipolar junction transistor is selected from the group
consisting of N-P-N and P-N-P transistors;
wherein said first enhancement-mode field effect transistor comprises a
first-channel MOSFET; and
wherein said second enhancement-mode field effect transistor comprises a
second-channel MOSFET.
26. A semiconductor-on-insulator field effect transistor, comprising:
a monocrystalline semiconductor substrate of first conductivity type;
first and second adjacent trenches in said semiconductor substrate at a
face thereof, said first and second trenches each having trench bottoms
and first and second opposing sidewalls;
first and second trench insulating layers on the bottoms of said first and
second trenches and on the second sidewalls of said first and second
trenches, respectively;
a first epitaxial monocrystalline source region of second conductivity type
on said first trench insulating layer, opposite said monocrystalline
semiconductor substrate, said first epitaxial monocrystalline source
region comprising a three dimensional in-situ doped semiconducting region
therein having a uniform second conductivity type doping concentration in
at least two orthogonal dimensions thereof;
a second epitaxial monocrystalline drain region of second conductivity type
on said second trench insulating layer, opposite said monocrystalline
semiconductor substrate, said second epitaxial monocrystalline source
region comprising a three dimensional in-situ doped semiconducting region
therein having a uniform second conductivity type doping concentration in
at least two orthogonal dimensions thereof;
an insulated gate electrode on the face, between said first and second
adjacent trenches: and
wherein said monocrystalline semiconductor substrate comprises a channel
region of first conductivity type which extends between said source and
drain regions and forms respective P-N junctions therewith at the first
sidewalls of said first and second trenches.
27. The semiconductor-on-insulator field effect transistor of claim 26,
wherein said monocrystalline source and drain regions comprise:
a relatively lightly doped region adjacent said channel region; and
a relatively highly doped region on said relatively lightly doped region,
opposite said channel region. |
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Claims  |
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Description  |
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CROSS-REFERENCE TO RELATED APPLICATION
This application is related to Application Ser. No. 08/312,874, entitled
METHOD OF FORMING SEMICONDUCTOR-ON-INSULATOR ELECTRONIC DEVICES BY GROWING
MONOCRYSTALLINE SEMICONDUCTING REGIONS FROM TRENCH SIDEWALLS (Attorney
Docket No. 5347-111), filed concurrently herewith.
FIELD OF THE INVENTION
The present invention relates to semiconductor electronic devices, and more
particularly semiconductor-on-insulator electronic devices.
BACKGROUND OF THE INVENTION
Semiconductor electronic devices may be formed on silicon-on-insulator
(SOI) substrates with reduced parasitic and nodal capacitances, increased
radiation hardness and reduced process complexity compared to bulk
semiconductor devices. In particular, electronic devices such as SOI field
effect transistors (FETs) typically have lower source/drain-to-substrate
capacitance and higher latch-up immunity compared to their bulk
counterparts. However, floating body effects caused by the presence of a
continuous insulating layer may limit performance of conventional SOI
FETs. Lower source-drain breakdown voltage caused by parasitic bipolar
action also limits performance of conventional SOI FETs.
Electronic devices such as bipolar junction transistors (BJTs) may also
benefit from being formed in monocrystalline SOI substrates, particularly
when the extrinsic base and extrinsic collector contact regions are
monocrystalline as well. Presently, the most popular commercial high-speed
BJT structure is the Super Self-Aligned Transistor (SST) of FIG. 1. This
BJT is typically characterized by a relatively low emitter-base
capacitance (C.sub.eb), but a relatively high base-collector capacitance
(C.sub.bc). Double Self-Aligned Transistors (DSTs) such as the Sidewall
Contacted Structure (SICOS) of FIG. 2 typically have lower C.sub.bc,
however these devices employ a polycrystalline extrinsic base contact
region. To compensate for this, the edges of the base-collector junction
are moved away from the polycrystalline extrinsic base contact region to
prevent the depletion region in the intrinsic base from contacting the
extrinsic base contact region during operation. For example, an
extrinsic-to-intrinsic base link-up region is typically used adjacent the
intrinsic collector region to provide the necessary separation, as
illustrated by FIG. 2. This results in an increase in the base-collector
junction area and prevents even smaller C.sub.bc from being achieved with
DST devices.
Electronic devices which include a combination of Complimentary
Metal-Oxide-Semiconductor (CMOS) FETs and BJTs (e.g., BiCMOS) can also be
expected to achieve higher performance characteristics when formed on SOI
substrates, particularly when all the active regions of the devices are
monocrystalline and floating body effects have been eliminated. Attempts
have been made to form BiCMOS devices on SOI substrates. For example, U.S.
Pat. No. 5,049,513 to Eklund discloses a method of fabricating a BJT and a
FET transistor on an SOI substrate. U.S. Pat. No. 5,212,397 to See et al.
and U.S. Pat. No. 5,258,318 to Buti et al. also disclose BiCMOS devices
and methods of forming the same on SOI substrates.
Notwithstanding these attempts to incorporate BJT and FET electronic
devices on SOI substrates, there still exists a need for improved
electronic devices such as FETs, BJTs and BiCMOS devices on SOI
substrates, and methods of forming same, which have monocrystalline active
regions, lower parasitic capacitances and reduced susceptibility to
floating body effects and parasitic latch-up.
SUMMARY OF THE INVENTION
It is therefore an object of the present invention to provide a
semiconductor-on-insulator electronic device having monocrystalline active
regions therein.
It is another object of the present invention to provide a
semiconductor-on-insulator electronic device having trench isolated active
regions.
It is a further object of the present invention to provide a
semiconductor-on-insulator electronic device having reduced susceptibility
to floating body effects, parasitic bipolar action and parasitic thyristor
latch-up.
It is still a further object of the present invention to provide an
improved BiCMOS cell.
These and other objects, features and advantages of the present invention
are provided by an electronic device which has a plurality of trench
isolated monocrystalline active regions. Trench isolation is preferably
achieved by including electrically insulating layers at the bottoms of a
plurality of trenches and including monocrystalline semiconducting regions
on the insulating layers. The active regions of the electronic device are
then formed in the semiconducting regions. The semiconducting regions are
preferably grown from sidewalls of each trench using an epitaxial lateral
overgrowth (ELO) technique. In particular, the semiconducting regions
preferably comprise an epitaxially overgrown semiconductor, such as
epitaxially overgrown silicon (EOS).
One embodiment of the present invention is a semiconductor-on-insulator
(SOI) electronic device such as a bipolar junction transistor (BJT) or
field effect transistor (FET) having at least one monocrystalline active
region which is in a trench and is also electrically isolated from an
adjacent semiconductor substrate by a trench insulating layer on a bottom
of the trench. For example, a bipolar junction transistor according to the
present invention includes an epitaxially overgrown extrinsic base region
in a trench, and an intrinsic base region, an intrinsic collector region
and an emitter region adjacent a sidewall of the trench. A field effect
transistor according to the present invention includes an epitaxially
overgrown source region and an epitaxially overgrown drain region in one
or more adjacent trenches.
A semiconductor electronic device according to another embodiment of the
present invention includes a BiCMOS cell, wherein epitaxially overgrown
monocrystalline active regions of the cell are formed in adjacent trenches
having electrically insulating layers along the bottoms thereof. In
particular, the bipolar junction transistor (BJT) of the BiCMOS cell
includes a completely monocrystalline extrinsic base region. This region
eliminates the need for complex intrinsic-to-extrinsic link-up regions
adjacent the base-collector junction, and this helps to minimize the
base-collector junction area and capacitance. In addition, the PMOS
transistor of the cell is an SOI device having an insulating layer
extending between the active regions of the device and the semiconductor
substrate. However, the NMOS transistor of the cell is preferably a
partial-SOI device which combines the lowered device parasitic advantage
of SOI with the ability to electrically connect a neutral NMOS substrate
(channel region) to a fixed potential. This eliminates the hot-electron
induced parasitic bipolar action associated with conventional SOI devices,
but preserves the latch-up immunity of these devices.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 illustrates a prior art Super Self-Aligned Transistor (SST).
FIG. 2 illustrates a prior art Double Self-Aligned Transistor (DST).
FIGS. 3A-3L are schematic cross-sectional views of intermediate structures
illustrating a method of forming an electronic device fabricated according
to a first embodiment of the present invention.
FIGS. 4A-4L are schematic cross-sectional views of intermediate structures
illustrating a method of forming an electronic device fabricated according
to a second embodiment of the present invention.
FIGS. 5A-5M are schematic cross-sectional views of intermediate structures
illustrating a method of forming an electronic device fabricated according
to a third embodiment of the present invention.
DESCRIPTION OF A PREFERRED EMBODIMENT
The present invention will now be described more fully hereinafter with
reference to the accompanying drawings, in which preferred embodiments of
a method of forming semiconductor-on-insulator (SOI) electronic devices
and electronic devices formed therefrom are illustrated. This invention
may, however, be embodied in different forms and should not be construed
as limited to only the embodiments set forth herein. Rather, these
embodiments are provided so that this disclosure will be thorough and
complete, and will fully convey the scope of the invention to those
skilled in the art. Like numbers refer to like elements throughout. For
greater clarity, the thickness of the illustrated layers and regions have
been exaggerated.
Referring now to FIGS. 3A-3L, a method of forming an electronic device
according to a first embodiment of the present invention is illustrated.
In particular, FIGS. 3A-3L illustrate the steps of forming a preferred SOI
NMOS transistor having SOI monocrystalline source and drain regions and a
substrate-connected channel region. This transistor has the benefits of
conventional SOI FETs such as low source/drain-to-substrate capacitance,
latch-up immunity and dielectric isolation which allows for higher
integration densities. However, this embodiment does not suffer from
floating body effects or low source-drain breakdown voltage caused by
parasitic bipolar action, which are commonly associated with conventional
SOI devices.
Referring specifically to FIG. 3A, an exemplary <100> oriented
monocrystalline silicon substrate 10 (shown as P-) is illustrated having a
plurality of layers 12'-18' thereon. The method according to this
embodiment begins with the step of forming a first insulating layer 12' on
a face 10a of the silicon substrate 10. The first insulating layer 12' may
be silicon dioxide (SiO.sub.2) or another dielectric having similar
characteristics. The thickness of the first insulating layer 12' is
preferably in the range of about 15 to 50 .ANG. and can be formed using
conventional deposition or dry oxidation techniques. Thereafter, an
electrically conductive layer 14', such as a relatively thick
polycrystalline silicon layer (poly-Si) (or another conductive layer such
as a silicide or salacide), is formed on the first insulating layer 12'.
As understood by those skilled in the art, a poly-Si layer having a
thickness of about 3500 .ANG. may be deposited using Low Pressure Chemical
Vapor Deposition (LPCVD).
Next, a second insulating layer 16' is formed on the conductive layer 14'.
The second insulating layer 16' is also preferably SiO.sub.2 or a similar
dielectric. For example, the second insulating layer 16' can be formed by
growing a relatively thick wet SiO.sub.2 of about 2000 .ANG. from the
conductive layer 14'. The second insulating layer forming step is then
followed by the step of forming a reactive-ion-etch resistant
(RIE-resistant) layer 18', such as silicon nitride (Si.sub.3 N.sub.4)
having a thickness of about 1000 .ANG., on the second insulating layer
16'. This layer 18' can be deposited by LPCVD as well. A first masking
layer such as photoresist, having a thickness in the range of about 1,000
to 10,000 .ANG., may also be formed and patterned, as illustrated, using
techniques well known to those skilled in the art.
Referring now to FIG. 3B, the conductive layer 14', second insulating layer
16' and the RIE-resistant layer 18' of FIG. 3A are then chemically etched
in the exposed areas 20a. This step defines a gate electrode layer 14
having first and second ends 141-b, a second gate insulating layer 16 and
a first RIE-resistant mask layer 18. As illustrated by FIG. 3C, the
masking layer 20 is removed and then electrically insulating spacers 16a-b
are formed on the first and second ends 14a-b of the gate electrode layer
14. Preferably, the insulating spacers 16a-b are SiO.sub.2 having a
thickness of about 2000 .ANG.. As understood by those skilled in the art,
the insulating spacers can be formed by oxidizing the first and second
ends 14a-b of a poly-Si gate electrode layer 14. This oxidizing step also
defines the actual length of the gate electrode since part of the gate
electrode layer is consumed during oxidation. Accordingly, the actual
length of the gate electrode 14 is defined by new ends 14c-d. A second
RIE-resistant mask layer 22 such as Si.sub.3 N.sub.4 is then
lithographically patterned on the first insulating layer 12', as
illustrated.
A blanket reactive ion etching step using Freon 115 is then preferably
performed to selectively etch SiO.sub.2 and Si anisotropically, using the
first and second RIE-resistant layers 18 and 22 as etch masks. This
etching step forms an insulated gate electrode 26 on a mesa 25 which has
exposed vertical sidewalls 25a-b. The mesa 25 is preferably of stripe or
similar geometry. The RIE etching step also defines adjacent trenches 24,
each of which has opposing vertical sidewalls 24a-b in the silicon
substrate 10. The SiO.sub.2 insulating spacers 16a-b are also partially
etched, but the gate electrode 14 still remains insulated by thinner
insulating spacers 16c-d.
Referring now to FIGS. 3E-3F, additional spacers 28a-b are also formed
adjacent the sidewalls 26a-b of the insulated gate electrode 26 and
adjacent the sidewalls 25a-b of the mesa 25. This spacer forming step is
performed so that relatively thick trench insulating layers can be
selectively formed adjacent the trench bottoms 24c and adjacent the
outside sidewalls 24b, but not on the mesa sidewalls 25a-b. These spacers
28a-b are preferably Si.sub.3 N.sub.4 spacers which have a sufficient
thickness of about 1000 .ANG. to inhibit SiO.sub.2 growth adjacent the
mesa sidewalls 25a-b. Trench insulating layers 30 are then formed on the
trench bottoms 24c and sidewalls 24b by performing a wet oxidation of the
structure of FIG. 3E and then removing the nitride spacers 28a-b and the
first and second RIE-resistant layers 18 and 22, preferably with
phosphoric acid. As illustrated, the trench insulating layers 30
ultimately extend along the outside trench sidewalls 24b, on the trench
bottoms 24c and on lowermost portions of the mesa sidewalls 25a-b (i.e.,
inner trench sidewalls 24a), however, the insulating layers 30 do not
extend adjacent uppermost portions of the mesa sidewalls 25a-b (24a).
Referring now to FIGS. 3G-3H, monocrystalline semiconducting regions 32 are
then formed from the uppermost (i.e., exposed) portions of the mesa
sidewalls 25a-b onto the trench insulating layers 30. Preferably, this
step includes the step of growing monocrystalline silicon from the
vertical seed windows 32a-b using vertically-seeded epitaxial lateral
overgrowth (VELO). This can be done by placing the structure of FIG. 3F in
a LPCVD epi growth reactor (not shown) and then growing monocrystalline
epitaxial silicon from the windows 32a-b. The monocrystalline silicon
semiconducting regions 32 fill the trenches 24 as illustrated, however,
they are then chemically/mechanically planarized using the top of the
second gate insulating layer 16 as a "planarizing/etch stop", as
illustrated by FIG. 3H. As described more fully hereinbelow, one or more
active regions of an electronic device such as an FET can be formed in the
semiconducting regions 32. These active regions will be electrically
isolated from the substrate 10 by the trench insulating layers 30.
Referring again to FIG. 3G, in-situ doping using phosphine as an N-type
dopant gas in the epi reactor can also be performed simultaneously with
the growing step to form N-type semiconducting regions 32. The
concentration of the dopant gas can also be increased during the growing
step so that relatively lightly doped N-type regions extend adjacent the
mesa 25 and more highly doped N-type regions extend adjacent an upper
surface of the semiconducting regions 32.
Referring now to FIGS. 3I-3J, the semiconducting regions 32 can
alternatively be doped after the growing step has been completed. For
example, the semiconducting regions 32 can be etched back using a blanket
RIE etching step and then sidewall spacers 34, such as Si.sub.3 N.sub.4,
can be formed adjacent the second gate insulating layer 16. At this stage,
a heavy dose blanket arsenic or phosphorus N+ implant 35 can be used to
highly dope the semiconducting regions 32 (shown as N+) away from the
windows 32a-b, as illustrated by the dotted lines of FIG. 3J. The sidewall
spacers 34 can then be removed and a corresponding light dose blanket
N-type implant 37 can be performed to lightly dope the semiconducting
regions 32 (shown as N-) adjacent the windows 32a-b, as illustrated by
FIG. 3K.
Finally, dopant anneal, oxidation and contact metallization steps are
performed to form an enhancement-mode NMOS transistor, as illustrated by
FIG. 3L, wherein first, second and third monocrystalline semiconducting
regions extend in the substrate 0 and in the adjacent trenches 24,
respectively. These three semiconducting regions include the channel
region (C) (shown as P-), and the source (S) and drain (D) regions (shown
as N-/N+) of the NMOS transistor. As illustrated, vertically displaced
source and drain ohmic contacts 36 are provided on the source and drain
regions, adjacent the highly doped portions thereof (shown as N+). As
understood by those skilled in the art, the application of a sufficiently
positive bias to gate electrode 4 will cause the formation of an N-type
inversion-layer channel 38 in the channel region (C), which electrically
connects the source (S) to the drain (D). However, the channel region (C)
is not electrically isolated from the bulk portion of the substrate 10
like conventional SOI FETs. Accordingly, the NMOS FET of FIG. 3L has
reduced susceptibility to floating body effects and parasitic latch-up.
Referring now to FIGS. 4A-4L, a method of forming an electronic device
according to a second embodiment of the present invention is illustrated.
In particular, FIGS. 4A-4L illustrate the steps of forming a bipolar
junction transistor (BJT) which is generally compatible with the steps
illustrated and described by FIGS. 3A-3L and the accompanying description.
The BJT of the present invention includes, among other things,
monocrystalline intrinsic and extrinsic base regions. The present
invention eliminates the need for the complex intrinsic-to-extrinsic base
link-up regions of the prior art as illustrated by the SICOS DST of FIG.
2. This helps to minimize the base-collector junction area and capacitance
and improves the electrical performance of the BJT.
Referring specifically to FIG. 4A, an exemplary <100> oriented
monocrystalline silicon substrate 110 (shown as P-) is illustrated having
a lightly doped epitaxial layer 12 thereon (shown as N-). A relatively
highly doped buried layer 114 (shown as N+) is also provided in the
substrate 10, as illustrated. A stress relief layer 16 is then formed on
the substrate 110, at a face 110a thereof. The stress relief layer 116 is
preferably a 900 .ANG. thick layer of grown SiO.sub.2. A nitride layer 118
such as Si.sub.3 N.sub.4 is also preferably formed on the stress relief
layer 116 by LPCVD. This is followed by the formation and patterning of a
masking layer 119 such as photoresist on the nitride layer 118 using
techniques well-known to those skilled in the art. As described more fully
hereinbelow, the masking layer 119 is patterned to define an intrinsic
collector mesa and an extrinsic collector contact mesa of the
aforementioned BJT.
Referring now to FIG. 4B, the nitride layer 118, the stress relief layer
116 and the epitaxial layer 112 are then anisotropically etched in the
exposed ares 119a. In particular, dry etching with SF.sub.6 is preferably
performed to remove the nitride layer 118 in the exposed areas 119a and
then Freon 115 is used to remove the stress relief layer 116 and the
epitaxial layer 112. These steps define a plurality of adjacent trenches
in the substrate and particularly a first trench 120 which extends between
the N+ buried layer 114 and the face 1108. The adjacent trenches also
define the intrinsic collector mesa 121 and the collector contact mesa 123
which extend in a third dimension orthogonal to the illustrated
cross-section. As understood by those skilled in the art, the intrinsic
collector mesa 121 may be of cylindrical, rectangular, stripe or similar
geometry. For example, the illustrated trenches on either side of the
intrinsic collector mesa 121 may extend parallel to each other or be part
of a single surrounding trench.
Referring now to FIG. 4C, the masking layer 119 is removed and then trench
insulating layers 122 such as SiO.sub.2 are formed at the bottoms and
along the sidewalls of the adjacent trenches. As illustrated, relatively
thick SiO.sub.2 is formed adjacent the bottoms of the trenches and
relatively thin SiO.sub.2 is formed adjacent the sidewalls of the
trenches. This can be achieved by taking advantage of the enhanced
oxidation rate of the | | |