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| United States Patent | 5481178 |
| Link to this page | http://www.wikipatents.com/5481178.html |
| Inventor(s) | Wilcox; Milton E. (Saratoga, CA);
Flatness; Randy G. (Los Gatos, CA) |
| Abstract | A circuit and method for controlling a switching voltage regulator having
(1) a switch including one or more switching transistors and (2) an output
adapted to supply current at a regulated voltage to a load including an
output capacitor. The circuit and method generates a control signal to
turn said one or more switching transistors OFF under operating conditions
when the voltage at the output is capable of being maintained
substantially at the regulated voltage by the charge on the output
capacitor. Such a circuit and method increases the efficiency of the
regulator circuit particularly at low average current levels. |
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Title Information  |
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| Publication Date |
January 2, 1996 |
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| Filing Date |
March 23, 1993 |
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Title Information  |
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References  |
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| *references marked with an asterisk below are user-added references |
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| Market Size |
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| Reasonable Royalty |
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| Market Size | N/A | [No votes] | | x | Market Share | N/A | [No votes] | | x | Reasonable Royalty | N/A | [No votes] |
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Market Review  |
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Technical Review  |
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Claims  |
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What is claimed is:
1. A circuit for controlling a switching voltage regulator, the regulator
having (1) a switch circuit coupled to receive an input voltage and
including a pair of synchronously switched switching transistors and (2)
an output circuit including an output terminal and an output capacitor
coupled thereto for supplying current at a regulated voltage to a load,
the control circuit comprising:
a first circuit for monitoring a signal from the output terminal to
generate a first feedback signal;
a second circuit for generating a first control signal during a first state
of circuit operation, the first control signal being responsive to the
first feedback signal to vary the duty cycle of the switching transistors
to maintain the output terminal at the regulated voltage; and
a third circuit for generating a second control signal during a second
state of circuit operation to cause both switching transistors to be
simultaneously OFF for a period of time if a sensed condition of the
regulator indicates that the current supplied to the load falls below a
threshold fraction of maximum rated output current for the regulator,
whereby operating efficiency of the regulator at low output current levels
is improved.
2. The circuit of claim 1 wherein the second control signal is generated in
response to the first feedback signal.
3. The circuit of claim 2 wherein the circuit changes from the second to
the first state of operation in response to the magnitude of the first
feedback signal falling below a first threshold level.
4. The circuit of claim 3 wherein the circuit changes from the first to the
second state of operation in response to the magnitude of the first
feedback signal exceeding a second threshold level greater than the first
threshold level.
5. The circuit of claim 4, wherein the first feedback signal is a voltage
feedback signal and the third circuit includes a voltage comparator having
hysteresis.
6. The circuit of claim 5, wherein the current consumed by the switching
voltage regulator is reduced during the second state of operation.
7. The circuit of claim 1, wherein the second circuit includes:
a one-shot circuit for generating first and second levels of the first
control signal during a switch cycle, wherein the first level causes the
switch circuit to couple the input voltage to a node of the output
circuit, and the second level causes the switch circuit to couple the node
of the output circuit to ground.
8. The circuit of claim 7, wherein the second level is generated for a
predetermined time period.
9. The circuit of claim 8, wherein the second circuit includes a fourth
circuit for monitoring the current supplied to the output terminal to
generate a current feedback signal.
10. The circuit of claim 9, wherein the switch is adapted to be coupled to
an inductor and the fourth circuit monitors the inductor current to
generate the current feedback signal.
11. The circuit of claim 10, wherein the fourth circuit compares the
current feedback signal to a reference current value and triggers the
one-shot circuit when the current feedback signal exceeds the reference
current value.
12. The circuit of claim 11, wherein the fourth circuit includes a current
comparator for triggering the one-shot circuit, the current comparator
having a first input coupled to receive the current feedback signal and a
second input coupled to a current source for providing the reference
current value.
13. The circuit of claim 12, wherein the current source includes:
a transconductance amplifier supplying a current substantially proportional
to the difference in voltage between the first feedback signal and a
constant voltage; and
a constant current source coupled in parallel with the transconductance
amplifier.
14. The circuit of claim 7, wherein second level is generated for a time
period dependent upon the input voltage.
15. The circuit of claim 14, wherein the switch is coupled to an inductor,
and wherein the second level is generated for a time period that is
decreased in response to a decrease in the input voltage, whereby the
oscillation frequency of the ripple current through said inductor is
increased from an audible frequency to one that does not generate
substantial user noise.
16. The circuit of claim 7, wherein the second level is generated for a
time period that is dependent upon the voltage at the load.
17. The circuit of claim 16, wherein the switch is coupled to an inductor,
and wherein the second level is generated for a time period that is
increased in response to a decrease in the voltage at the load, whereby
the total decrease in current through said inductor during the time period
the second level is generated remains substantially constant.
18. The circuit of claim 7, wherein the one-shot circuit is maintained
substantially OFF during the second state of operation, whereby the
efficiency of the switching regulator circuit is increased as the circuit
changes from the first to the second state of operation.
19. The circuit of claim 12, wherein the current comparator is maintained
substantially OFF during the second state of operation, whereby the
efficiency of the switching regulator circuit is increased as the circuit
changes from the first to the second state of operation.
20. The circuit of claim 1, wherein the third circuit includes a
user-activated switch and wherein the second control signal is generated
in response to activation of the user switch.
21. The circuit of claim 20, wherein:
the second circuit includes a transconductance amplifier supplying a
current substantially proportional to the difference in voltage between
the feedback signal and a constant voltage during the first state of
operation; and
wherein activation of the user switch introduces hysteresis into the
transconductance amplifier.
22. The circuit of claim 20, wherein the second circuit includes:
a one-shot circuit for generating first and second levels of the first
control signal during a switch cycle, wherein the first level causes the
switch circuit to couple the input voltage to a node of the output
circuit, and the second level causes the switch circuit to couple the node
of the output circuit to ground.
23. The circuit of claim 22, wherein the second level is generated for a
predetermined time period.
24. The circuit of claim 23, wherein the second circuit includes a fourth
circuit for monitoring the current supplied to the output terminal to
generate a current feedback signal.
25. The circuit of claim 24, wherein the fourth circuit compares the
current feedback signal to a reference current value and triggers the
one-shot circuit when the current feedback signal exceeds the reference
current value.
26. The circuit of claim 22, wherein the second level is generated for a
time period that is dependent upon the input voltage.
27. The circuit of claim 26, wherein the switch is coupled to an inductor,
and wherein the second period of time is decreased in response to a
decrease in the input voltage, whereby the oscillation frequency of the
ripple current through said inductor is increased from an audible
frequency to one that does not generate substantial user noise.
28. The circuit of claim 22, wherein the second level is generated for a
time period that is dependent upon the voltage at the load.
29. The circuit of claim 28, wherein the switch is coupled to an inductor,
and wherein the second level is generated for a time period that is
increased in response to a decrease in the voltage at the load, whereby
the total decrease in current through said inductor during the time period
the second level is generated remains substantially constant.
30. The circuit of claim 22, wherein the one-shot circuit is maintained
substantially OFF during the second state of operation, whereby the
efficiency of the switching regulator circuit is increased as the circuit
changes from the first to the second state of operation.
31. The circuit of claim 1, wherein the circuit is adapted for controlling
a switching voltage regulator circuit having first and second switching
transistors coupled in series between an input voltage and ground, wherein
the first and second switching transistors are commonly coupled to the
output circuit, and wherein the input voltage is higher than the voltage
at the load, whereby the switching voltage regulator is a step-down
voltage regulator.
32. The circuit of claim 1, wherein the circuit is adapted for controlling
a switching voltage regulator circuit wherein the input voltage is lower
than the voltage at the load, whereby the switching voltage regulator is a
step-up voltage regulator.
33. The circuit of claim 1, wherein the circuit is adapted for controlling
a switching voltage regulator circuit wherein the input voltage has an
opposite polarity than the voltage at the load, whereby the switching
voltage regulator is a polarity-inversing voltage regulator.
34. A circuit for controlling a switching voltage regulator, the regulator
having (1) a switch circuit coupled to receive an input voltage and
including a pair of synchronously switched switching transistors and (2)
an output circuit including an output terminal and an output capacitor
coupled thereto for supplying current at a regulated voltage to a load,
the control circuit comprising:
a first means for generating a voltage feedback signal indicative of the
voltage at the output;
a second means for generating a first control signal during a first state
of circuit operation, the first control signal being responsive to the
voltage feedback signal to vary the duty cycle of the switching
transistors to maintain the output terminal at the regulated voltage; and
a third means for generating a second control signal during a second state
of circuit operation to cause both switching transistors to be
simultaneously OFF for a period of time if a sensed condition of the
regulator indicates that the current supplied to the load falls below a
threshold fraction of maximum rated output current for the regulator, the
period of time having a duration which is a function of the current
supplied to the load by the regulator.
35. The circuit of claim 34, wherein the third means includes a voltage
comparator having hysteresis.
36. The circuit of claim 34, wherein the second means includes:
a one-shot circuit for generating first and second levels of the first
control signal during a switch cycle, wherein the first level causes the
switch circuit to couple the input voltage to a node of the output
circuit, and the second level causes the switch circuit to couple the node
of the output circuit to ground.
37. The circuit of claim 36, wherein the second means includes a fourth
means for monitoring the current supplied to the output terminal to
generate a current feedback signal.
38. The circuit of claim 37, wherein the fourth means compares the current
feedback signal to a reference current value and triggers the one-shot
circuit when the current feedback signal exceeds the reference current
value.
39. The circuit of claim 38, wherein the fourth means includes a current
comparator for triggering the one-shot circuit, the current comparator
having a first input coupled to receive the current feedback signal and a
second input coupled to a current source for providing the reference
current value.
40. The circuit of claim 39, wherein the current source includes:
a transconductance amplifier supplying a current substantially proportional
to the difference in voltage between the feedback signal and a constant
voltage; and
a constant current source coupled in parallel with the transconductance
amplifier.
41. A method for controlling a switching voltage regulator, the regulator
having (1) a switch circuit coupled to receive an input voltage and
including a pair of synchronously switched switching transistors and (2)
an output circuit including an output terminal and an output capacitor
coupled thereto for supplying current at a regulated voltage to a load,
the method comprising the steps of:
(a) monitoring a signal from the output terminal to generate a first
feedback signal;
(b) varying the duty cycle of the switching transistors in response to the
first feedback signal to maintain the output terminal at the regulated
voltage during a first state of circuit operation;
(c) turning both switching transistors simultaneously OFF for a period of
time during a second state of circuit operation following the first state
of circuit operation, so as to allow the output capacitor to maintain the
output substantially at the regulated voltage by discharging during the
second state of circuit operation, the period of time beginning when the
current supplied to the load falls below a threshold fraction of maximum
rated output current for the regulator, and having a duration which is a
function of the current supplied to the load by the regulator; and
(d) turning at least one of said switching transistors ON to recharge the
output capacitor following the second state of circuit operation.
42. The method of claim 41, wherein the switching voltage regulator
includes a one-shot circuit for varying the duty cycle of the switching
transistors and wherein step (c) includes the step of maintaining the
one-shot circuit substantially OFF during the second state of operation.
43. The method of claim 2, wherein the switching voltage regulator includes
a current comparator for triggering the one-shot circuit and wherein step
(c) includes the step of maintaining the current comparator substantially
OFF during the second state of operation.
44. A circuit for controlling a switching voltage regulator, the regulator
having (1) a switch circuit coupled to receive an input voltage and
including a pair of synchronously switched switching transistors and (2)
an output circuit including an output terminal and an output inductor
coupled thereto for supplying current at a regulated voltage to a load,
the circuit comprising:
a first circuit for monitoring a signal from the output terminal to
generate a first feedback signal;
a second circuit for generating a first control signal during a first state
of circuit operation, the first control signal being responsive to the
first feedback signal to vary the duty cycle of the switching transistors
to maintain the output terminal at the regulated voltage; and
a third circuit for monitoring the current to the output terminal to
generate a second control signal during a second state of circuit
operation when the monitored current compares in a predetermined manner to
a threshold indicative of a polarity reversal condition in the output
inductor, said second state causing one of said switching transistors to
be maintained OFF, such that the switch circuit is prevented from coupling
the output circuit to ground.
45. The circuit of claim 44 wherein the third circuit monitors the current
through the inductor to generate the second control signal when the
magnitude of the inductor current falls below the current threshold.
46. The circuit of claim 44 wherein the third circuit prevents reversals in
polarity of the current through the inductor.
47. The circuit of claim 46, wherein the first feedback signal is a voltage
feedback signal and the third circuit includes a current comparator for
comparing the monitored current to the current threshold.
48. The circuit of claim 47, wherein the current consumed by the switching
voltage regulator is reduced during the second state of operation.
49. The circuit of claim 44, wherein the second circuit includes:
a one-shot circuit for generating first and second levels of the first
control signal during a switch cycle, wherein the first level causes the
switch circuit to couple the input voltage to a node of the output
circuit, and the second level causes the switch circuit to couple the node
of the output circuit to ground.
50. The circuit of claim 49, wherein the second level is generated for a
predetermined time period.
51. A method for controlling a switching voltage regulator, the regulator
having (1) a switch circuit coupled to receive an input voltage and
including a pair of synchronously switched switching transistors and (2)
an output circuit including an output terminal and an output inductor
coupled thereto for supplying current at a regulated voltage to a load,
the method comprising the steps of:
(a) monitoring a signal from the output terminal to generate a first
feedback signal;
(b) varying the duty cycle of the switching transistors in response to the
first feedback signal to maintain the output terminal at the regulated
voltage during a first state of circuit operation, wherein the current to
the load has a polarity; and
(c) maintaining one of said switching transistors OFF for a period of time
following the first state of circuit operation to de-couple the output
circuit from ground during the period of time so as to prevent the current
to the load from reversing polarity.
52. The method of claim 51 wherein step (c) includes step (d) of monitoring
the current to the output terminal and detecting when the current falls
below a current threshold.
53. The method of claim 52 wherein step (d) includes monitoring the current
through the inductor.
54. The circuit of claim 53, wherein the current consumed by the switching
voltage regulator is reduced during the second state of operation.
55. A circuit for controlling a switching voltage regulator, the regulator
having (1) a switch circuit coupled to receive an input voltage and
including a pair of synchronously switched switching transistors and (2)
an output circuit including an output terminal and an output capacitor
coupled thereto for supplying current at a regulated voltage to a load,
the control circuit comprising:
drive circuitry for the pair of synchronously switched switching
transistor;
feedback circuitry, coupled to the drive circuitry to control the duty
cycle of the pair of synchronously switched switching transistors, the
feedback circuitry forming a feedback path in the regulator between the
output circuit and the drive circuitry by which feedback information
indicative of the current supplied to the load by the regulator conditions
the duty cycle of the pair of synchronously switched switching
transistors; and
logic circuitry, coupled to the feedback circuitry and the drive circuitry,
which prevents the drive circuitry from turning on either of the pair of
synchronously switched switching transistors if the feedback information
indicates that the current supplied to the load by the regulator falls
below selected sleep mode current level, wherein the synchronously
switched switching transistors are prevented from being turned on for a
period of time that is a function of the current supplied to the load by
the regulator.
56. The circuit of claim 55 wherein:
the output circuit includes an inductor coupled to the pair of
synchronously switched switching transistors and the output terminal;
the feedback information includes a first feedback signal derived by
sensing current conducted between the inductor and the output terminal and
a second feedback signal derived by sensing voltage at the output
terminal; and
the feedback circuitry includes a comparator circuit that compares the
first feedback signal to an error signal generated from the second
feedback signal to control switching between the pair of synchronously
switched switching transistors, and a threshold circuit that sets a
minimum inductor current value at which the drive circuitry switches
between transistors.
57. An improved circuit for controlling a switching voltage regulator, the
regulator having (1) a switch circuit coupled to receive an input voltage
and including a pair of synchronously switched switching transistors and
(2) an output circuit including an output terminal and an output capacitor
coupled thereto for supplying current at a regulated voltage to a load,
and wherein the control circuit varies the duty cycle of the switching
transistors to maintain the output terminal at the regulated voltage, the
improvement comprising:
circuitry incorporated in the control circuit for detecting a condition in
the output circuit indicative of the current supplied to the load falling
below a threshold fraction of maximum rated output current for the
regulator and for turning off both switching transistors simultaneously
for a period of time if the supplied current falls below the threshold,
the period of time having a duration which is a function of the current
supplied to the load by the regulator. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
The present invention relates to a switching regulator circuit. More
particularly, the present invention relates to a control circuit and
method for maintaining high efficiency over broad current ranges in a
switching regulator circuit.
The purpose of a voltage regulator is to provide a predetermined and
constant output voltage to a load from a poorly-specified and fluctuating
input voltage source. Generally, there are two different types of
regulators: series regulators and switching regulators.
The series regulator employs a pass element (e.g., a power transistor)
coupled in series with a load and controls the voltage drop across the
pass element in order to regulate the voltage which appears at the load.
In contrast, the switching regulator employs a switch (e.g., a power
transistor) coupled either in series or parallel with the load. The
regulator controls the turning ON and turning OFF of the switch in order
to regulate the flow of power to the load. The switching regulator employs
inductive energy storage elements to convert the switched current pulses
into a steady load current. Thus, power in a switching regulator is
transmitted across the switch in discrete current pulses, whereas in a
series regulator, power is transmitted across the pass element as a steady
current flow.
In order to generate a stream of current pulses, switching regulators
typically include control circuitry to turn the switch on and off. The
switch duty cycle, which controls the flow of power to the load, can be
varied by a variety of methods. For example, the duty cycle can be varied
by either (1) fixing the pulse stream frequency and varying the ON or OFF
time of each pulse, or (2) fixing the ON or OFF time of each pulse and
varying the pulse stream frequency.
Which ever method is used to control the duty cycle, switching regulators
are generally more efficient than series regulators. In series regulators,
the pass element is generally operated in its linear region where the pass
element conducts current continuously. This results in the continuous
dissipation of power in the pass transistor. In contrast, in switching
regulators, the switch is either OFF, where no power is dissipated by the
switch, or ON in a low impedance state, where a small amount of power is
dissipated by the switch. This difference in operation generally results
in reduced amounts of average power dissipation in switching regulators.
The above difference in efficiency can be more apparent when there is a
high input-output voltage difference across the regulator. For example, it
would not be unusual for a series regulator to have an efficiency of less
than 25 percent when a switching regulator could perform an equivalent
function with an efficiency of greater than 75 percent.
Because of their improved efficiency over series regulators, switching
regulators are typically employed in battery-operated systems such as
portable and laptop computers and hand-held instruments. In such systems,
when the switching regulator is supplying close to the rated output
current (e.g., when a disk or hard drive is ON in a portable or laptop
computer), the efficiency of the overall circuit can be high. However, the
efficiency is generally a function of output current and typically
decreases at low output current. This reduction in efficiency is generally
attributable to the losses associated with operating the switching
regulator. These losses include, among others, quiescent current losses in
the control circuitry of the regulator, switch losses, switch driver
current losses and inductor/transformer winding and core losses.
The reduction in efficiency of a switching regulator at low output current
can become important in battery-operated systems where maximizing battery
lifetime is desirable.
In view of the foregoing, it would be desirable to provide a high
efficiency switching regulator.
It would also be desireable to provide a control circuit and method for
maintaining high efficiency over broad current ranges, including low
output currents, in a switching regulator circuit.
SUMMARY OF THE INVENTION
It is therefore an object of the present invention to provide a high
efficiency switching regulator.
It is also an object of the present invention to provide a control circuit
and method for maintaining high efficiency over broad current ranges,
including low output currents, in a switching regulator circuit.
In accordance with these and other objects of the invention, there is
provided a circuit and method for controlling a switching voltage
regulator having (1) a switch including one or more switching transistors
and (2) an output adapted to supply current at a regulated voltage to a
load including an output capacitor. The circuit and method generates a
control signal to turn the one or more switching transistors OFF under
operating conditions when the voltage at the output is capable of being
maintained substantially at the regulated voltage by the charge on the
output capacitor (e.g., during low output currents). During such periods
of time, the load does not consume power from the input power source.
Therefore, the regulator efficiency is increased. If desired, other
components in the switching regulator, in addition to switching
transistors, can also be intentionally held OFF to conserve additional
power. This additional feature of the present invention can further
increase the efficiency of the overall regulator circuit.
The circuit and method of the present invention can be used to control
various types of switches in switching regulator circuits, including
switches that use either one or more power transistors. Additionally, the
circuit and method can be used to control switches in various types of
switching regulator configurations, including voltage step-down, voltage
step-up and polarity-inversing configurations.
Additionally, the circuit and method of the present invention can vary the
OFF time of the switching transistor in response to the input and output
voltages of the switching regulator. This feature of the present invention
reduces the emission of audible noise from the switching regulator during
low input voltage conditions. It also reduces the potential for current
runaway during short circuits in the output voltage for some regulator
configurations.
BRIEF DESCRIPTION OF THE DRAWINGS
The above and other objects and advantages of the present invention will be
apparent upon consideration of the following detailed description, taken
in conjunction with the accompanying drawings, in which like reference
characters refer to like parts throughout, and in which:
FIG. 1 is a schematic block diagram of a typical prior art switching
regulator circuit employing a switch including a pair of
synchronously-switched MOSFETs in a step-down configuration;
FIG. 2 is a schematic block diagram of a switching regulator circuit
incorporating a first embodiment of the high-efficiency control circuit of
the present invention to drive a switch including a pair of
synchronously-switched MOSFETs in a step-down configuration;
FIG. 3 is a schematic block diagram of a switching regulator circuit
incorporating a second embodiment of the high-efficiency control circuit
of the present invention to drive a switch including a switching MOSFET
and a switching diode in a step-down configuration;
FIG. 4 is a schematic block diagram of a switching regulator circuit
incorporating a "user-activated" embodiment of the high-efficiency control
circuit of the present invention to drive a switch including a pair of
synchronously-switched MOSFETs in a step-down configuration;
FIG. 5 is a schematic block diagram of a switching regulator circuit
incorporating the variable OFF-time control circuit of the present
invention;
FIG. 6 is a detailed schematic diagram of an embodiment of the variable
OFF-time control circuit of FIG. 5;
FIG. 7 is a detailed schematic block diagram of an exemplary switching
regulator circuit incorporating both the variable OFF-time feature and the
high-efficiency control circuit of the present invention to drive a switch
including a pair of synchronously-switched MOSFETs in a step-down
configuration;
FIG. 8 is a schematic block diagram of a switching regulator circuit
incorporating a circuit of the present invention for preventing reversals
in the polarity of the current in the output inductor of the regulator
from drawing power from the load;
FIG. 9 is a schematic block diagram of a switching regulator circuit
incorporating the high-efficiency control circuit of the present invention
in a step-up configuration; and
FIG. 10 is a schematic block diagram of a switching regulator circuit
incorporating the high-efficiency control circuit of the present invention
in a polarity-reversing configuration.
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 is a schematic block diagram of a typical prior art switching
regulator circuit employing a push-pull switch in a step-down
configuration.
Referring to FIG. 1, circuit 10 is used to provide a regulated DC output
voltage V.sub.OUT at terminal 12 (e.g., 5 volts) for driving load 14
which, for example, may be a portable or laptop computer or other
battery-operated system. Circuit 10 operates from an unregulated supply
voltage V.sub.IN coupled to terminal 14 (e.g., a 12 volt battery). Circuit
10 includes push-pull switch 15, driver circuit 20, output circuit 30 and
control circuit 35.
Driver circuit 20 is used to drive push-pull switch 15 which includes two
synchronously-switched power MOSFETS 16 (p-channel) and 17 (n-channel)
stacked in series between supply rail V.sub.IN and ground. Push-pull
switch 15 in conjunction with driver circuit 20 is typically referred to
as a "half-bridge" configuration. MOSFETS 16 and 17 are used to
alternately supply current to output circuit 30 which includes inductor 32
(L1) and output capacitor 34 (C.sub.OUT). Output circuit 30 smooths the
alternating supply of current so that load 12 is provided a regulated
voltage V.sub.OUT. In order to supply the alternating current, MOSFETS 16
and 17 are respectively driven by P-channel driver 26 and N-channel driver
27, which in turn are both controlled by control circuit 35.
Control circuit 35 includes one-shot circuit 25 which provides an OFF pulse
of constant duration (e.g., 2 to 10 microseconds) during which time MOSFET
16 is held OFF and MOSFET 17 is held ON by drivers 26 and 27,
respectively. Otherwise, one-shot circuit 25 provides an ON pulse during
which time MOSFET 16 is held ON and MOSFET 17 is held OFF. Therefore,
one-shot circuit 25 alternately turns MOSFETS 16 and 17 ON and OFF to
provide an alternating supply of current to (output circuit 30. The duty
cycle of the one-shot circuit 35 is in turn controlled by current
amplifier 39.
Control circuit 35 monitors the output voltage V.sub.OUT through
resistor-divider network R.sub.1 /R.sub.2 (36A/36B) to provide a feedback
voltage V.sub.FB proportional to the output voltage V.sub.OUT. Control
circuit 35 also monitors the current I.sub.L through inductor L1 to
provide a feedback current I.sub.FB proportional to inductor current
I.sub.L. Circuit 10 operates by controlling inductor current I.sub.L so
that the feedback voltage V.sub.FB is regulated to be substantially equal
to a reference voltage V.sub.REF provided by reference circuit 37. With
feedback voltage V.sub.FB being regulated, the output voltage V.sub.OUT is
in turn regulated to a higher voltage by the ratio of (R.sub.1 +R.sub.2)
to R.sub.2.
Transconductance amplifier 38 is used to compare the feedback voltage
V.sub.FB to a reference voltage V.sub.REF. Circuit 10 regulates the output
voltage V.sub.OUT as follows. During each cycle when switch 15 is "ON",
P-MOSFET 16 is turned ON and the current I.sub.L in inductor L1 ramps up
at a rate dependent on V.sub.IN -V.sub.OUT. When I.sub.L ramps up to a
threshold level set by output 38A of transconductance amplifier 38,
current comparator 39 trips and triggers the one-shot OFF pulse,
initiating the "OFF" cycle of switch 15. During the "OFF" cycle, one-shot
circuit 25 holds P-MOSFET 16 OFF and turns N-MOSFET 17 ON. This in turn
causes the current I.sub.L in inductor L1 to ramp down at a rate dependent
on V.sub.OUT. Thus, the duty cycle of the periodic turning OFF of switch
15 is controlled so the current I.sub.L produces a regulated output
voltage V.sub.OUT at terminal 12.
As the output load current increases, the voltage drop across R.sub.2
resistor 36B will decrease. This translates into a small error voltage at
input 38B of transconductance amplifier 38 that will cause output 38A to
increase, thus setting a higher threshold for current comparator 39.
Consequently, current I.sub.L in inductor L1 is increased to the level
required to support the load current.
Since the OFF time (t.sub.OFF) of one-shot circuit 25 is constant,
switching regulator circuit 10 has a constant ripple current in inductor
L1 (for constant output voltage V.sub.OUT), but has a frequency which
varies with V.sub.IN. The ripple oscillation frequency is given by the
equation:
f.sub.RIP =(1/t.sub.OFF) [1-(V.sub.OUT /V.sub.IN)]
One disadvantage of circuit 10 in FIG. 1 is that the ripple oscillation
frequency f.sub.RIP may decrease to an audible level with low input
voltages V.sub.IN. This could occur, for example, when a battery powering
the switching regulator circuit is nearly discharged. Inductor L1 may then
generate and emit noise that can be objectionable to a user of the device
employing the regulator circuit.
An additional disadvantage of prior art circuit 10 is that the inductor
current I.sub.L is not well controlled when the output voltage V.sub.OUT
is shorted to ground. The basic relationship between inductor current and
voltage is given by the equation di/dt=V/L. This means that the rate at
which current I.sub.L in inductor L1 decays during the OFF-time depends on
the voltage across inductor L1, which is the sum of V.sub.OUT and the
drain to source voltage, V.sub.DS, of N-MOSFET 17. During a short,
V.sub.OUT approaches zero while V.sub.DS is also very low, resulting in
very little decay of current I.sub.L in inductor L1 during t.sub.OFF.
However, following each OFF cycle, P-MOSFET 16 is turned back ON until
current comparator 39 again trips one-shot constant OFF time control
circuit 25. Even for the minimum time that P-MOSFET 16 is ON, the current
I.sub.L in inductor L1 may increase by more than it can decrease during
t.sub.OFF. This may result in a runaway condition in which the short
circuit current may reach destructive levels.
A further disadvantage of prior art circuit 10 results from the constant
ripple current in inductor L1. During t.sub.OFF, current I.sub.L in
inductor L1 always ramps down by the same amount regardless of the output
current of the regulator. At low output currents this can cause the
current in inductor L1 to reverse polarity and, thus, pull power from the
load. During the following ON cycle, this current again ramps positive
such that the average inductor current equals the load current. Losses
associated with this constant ripple current, along with switching losses
due to the charging and discharging of switch 15's MOSFET gates, can
produce large reductions in efficiency at low output currents. This will
be especially the case if the current in inductor L1 reverses and power is
pulled from the load to ground through N-MOSFET 17.
A still further disadvantage of prior art circuit 10 concerns the gate
drives to P-MOSFET 16 and N-MOSFET 17. Delays are generally incorporated
into drivers 26 and 27 to ensure that one power MOSFET turns OFF before
the other turns ON. If there is insufficient deadtime between the
conduction of the two MOSFETs (due to, for example, device, circuit
processing, or temperature variations), current will be passed directly
from input supply V.sub.IN to ground. This "shoot-through" effect can
dramatically reduce efficiency, and in some circumstances, can overheat
and destroy the power MOSFETs.
FIG. 2 is a schematic block diagram of a switching regulator circuit
incorporating a first embodiment of the high-efficiency control circuit of
the present invention for driving a switch including a pair of
synchronously-switched MOSFETs in a step-down configuration.
Switching regulator circuit 50 includes push-pull switch 15, driver circuit
20 and output circuit 30 similar to those of FIG. 1. Circuit 50 also
includes an embodiment 70 of the high-efficiency control circuit of the
present invention.
Control circuit 70 includes one-shot circuit 25, current comparator 39 and
amplifier 38 similar to those of FIG. 1. However, in addition to those
components, control circuit 70 also includes constant current source
I.sub.1 72 and hysteretic comparator 74 for providing high efficiency
operation at low average current levels.
As will be discussed in greater detail below, constant current source
I.sub.1 72 and comparator 74 allow push-pull switch 15 to go into a state
of operation where both MOSFETS 16 and 17 are simultaneously OFF under
conditions where the output voltage V.sub.OUT can be maintained
substantially at the regulated voltage V.sub.REG by output capacitor
C.sub.OUT. This state of operation is referred to herein as a "sleep
mode." The ability of push-pull switch 15 to go into such a sleep mode is
in contrast to the regulator circuit of FIG. 1 where one of the two
MOSFETs 16 and 17 is substantially ON at all times. This feature of the
present invention reduces the regulator circuit power consumption since
push-pull switch 15 does not dissipate power or allow power to be pulled
from load R.sub.L to ground in sleep mode.
Furthermore, if desired, while push-pull switch 15 is in the
above-described sleep mode, the regulator circuit can turn OFF other
circuit components which are not needed while the regulator is in sleep
mode. For example, for the embodiment of the present invention shown in
FIG. 2, one-shot circuit 25, current comparator 39, current source I.sub.1
72 and amplifier 38 can also be turned OFF in sleep mode. This feature of
the present invention allows the regulator circuit to operate at even
higher efficiencies than otherwise possible if only push-pull switch 15
were maintained in a sleep mode.
At high load current levels (e.g., greater than 20 percent of the maximum
rated output current) control circuit 70 operates similar to control
circuit 35 of FIG. 1. In FIG. 2, the current feedback I.sub.FB is again
provided to the non-inverting input of current comparator 39. Offset
V.sub.OS 76, which preferably is built into amplifier 38, level-shifts
feedback voltage V.sub.FB slightly below reference voltage V.sub.REF, thus
keeping the output of hysteretic comparator 74 high during high current
conditions. When the feedback current I.sub.FB exceeds the current
supplied to the inverting input of current comparator 39, the output of
comparator 39 goes HIGH so as to initiate the switch "OFF" cycle.
During the "OFF" cycle, output 25A of one-shot circuit 25 is HIGH, which
turns P-MOSFET 16 OFF and N-MOSFET 17 ON. After a constant time set by
one-shot circuit 25, output 25A goes LOW, thus initiating the next "ON"
cycle where P-MOSFET 16 ON and N-MOSFET 17 OFF.
In accordance with the present invention, regulator circuit 50 goes into
sleep mode at low output current levels as follows. Hysteretic comparator
74 monitors the feedback voltage V.sub.FB and goes LOW when V.sub.FB
exceeds a predetermined voltage value in excess of the reference voltage
V.sub.REF. Such a condition is indicative of the output voltage V.sub.OUT
exceeding a predetermined voltage value in excess of the regulated voltage
V.sub.REG. This over voltage condition is intentionally induced at low
average output currents by providing a constant current source I.sub.1 72
coupled in parallel with amplifier 38. During the over voltage condition
both MOSFETS 16 and 17 are maintained OFF by way of AND gate 66 and NAND
gate 68.
Constant current source I.sub.1 sets a minimum feedback current threshold
for current comparator 39. This sets a minimum current required in
inductor L1 during each ON cycle to trip comparator 39. In accordance with
the present invention, current comparator 39 is intentionally forced t | | |