WikiPatents - Community Patent Review
Create Free Account  |  License or Sell Your Patent  |  WikiPatents Marketplace  |  WikiPatents Blog
Username:  Password:  
    
Advanced Search
Analysis based on flow restriction    
United States Patent5486335   
Link to this pagehttp://www.wikipatents.com/5486335.html
Inventor(s)Wilding; Peter (Paoli, PA); Kricka; Larry J. (Berwyn, PA)
AbstractDisclosed are devices and methods for detecting the presence of a preselected analyte in a fluid sample. The invention provides a device comprising a solid substrate, typically on the order of a few millimeters thick and approximately a 0.2 to 2.0 centimeters square, microfabricated to define a sample inlet port and a mesoscale flow system. A sample is passed through the mesoscale flow system, and the restriction or blockage of flow through the flow system is detected as a positive indication of the presence of the analyte. The mesoscale flow system includes in one embodiment a primary sample flow channel extending from the inlet port, and a fractal region, in fluid communication with the flow channel, comprising bifurcations leading to plural secondary flow channels. The device may be adapted for operation in conjunction with a pump, for example, to induce flow of a sample through the flow system. A detector may also be provided for detecting analyte induced changes in flow properties in the mesoscale flow system. The devices of the invention may be used in a wide range of applications, including the detection of cells or macromolecules, such as viruses.
   














 Title Information Submit all comments and votes
 
Patent Text Patent PDF Print Page Summary File History
Plain text PDF images Print Summary File History
Drawing from US Patent 5486335
Analysis based on flow restriction - US Patent 5486335 Drawing
Analysis based on flow restriction
Inventor     Wilding; Peter (Paoli, PA); Kricka; Larry J. (Berwyn, PA)
Owner/Assignee     Trustees of the University of Pennsylvania (Philadelphia, PA)
Patent assignment
All assignments
Publication Date     January 23, 1996
Application Number     08/427,493
PAIR File History     Application Data   Transaction History
Image File Wrapper   Patent Term   Fees
Litigation
Filing Date     April 24, 1995
US Classification     422/55 366/DIG.3 422/58 422/61 422/68.1 422/73 435/7.2 435/7.21 435/287.1 435/287.2 435/288.7 436/164 436/524 436/809
Int'l Classification     G01N 021/00
Examiner     Warden; Robert J.
Assistant Examiner     Tran; Hien
Attorney/Law Firm     Dann, Dorfman, Herrell and Skillman
Address
Parent Case     This is a continuation of application Ser. No. 08/250,100, filed May 26, 1994, now abandoned, which is a continuation of application Ser. No. 07/877,701, filed May 1, 1992.
Priority Data    
USPTO Field of Search     422/55 422/58 422/61 422/68.1 422/73 435/2 435/7.2 435/7.21 435/6 435/291 436/164 436/180 436/501 436/524 436/809 356/246
Patent Tags     analysis based flow restriction
   
Enter a comma (,) or semicolon (;) between multiple tag words/phrases.
Describe this patent:
 Amusing   
 Clever   
 Complex   
 Efficient   
 Historic   
 Important   
 Innovative   
 Interesting   
 Practical   
 Simple   
[no votes]
Patent WIKI

Share information and news about this patent, including information and news about the technology, inventors, company, ligation and licensing.

 References Submit all comments and votes
 
*references marked with an asterisk below are user-added references
 U.S. References
 
Add a new US reference:  
ReferenceRelevancyCommentsReferenceRelevancyComments
3799742



[0 after 0 votes]
5147606
Charlton
422/56
Sep,1992

[0 after 0 votes]
5135720
Uchida
422/107
Aug,1992

[0 after 0 votes]
4963498
Hillman
436/69
Oct,1990

[0 after 0 votes]
4911782
Brown
216/33
Mar,1990

[0 after 0 votes]
4908112
Pace
210/198.2
Mar,1990

[0 after 0 votes]
4906439
Grenner
422/56
Mar,1990

[0 after 0 votes]
4886761
Gustafson
436/518
Dec,1989

[0 after 0 votes]
4790640
Nason
359/396
Dec,1988

[0 after 0 votes]
4676274
Brown
137/806
Jun,1987

[0 after 0 votes]
4618476
Columbus
422/100
Oct,1986

[0 after 0 votes]
4302313
Columbus
204/409
Nov,1981

[0 after 0 votes]
4233029
Columbus
436/174
Nov,1980

[0 after 0 votes]
 Foreign References
 Other References
 Market Review Submit all comments and votes
   
Market Size
Estimate the gross annual revenues of the relevant market sector:
> $10B
$5B - $10B
$2B - $5B
$500M - $2B
$100M - $500M
$10M - $100M
$1M - $10M
$500K - $1M
$100K - $500K
< $100K
[No votes]
$0
 
$0   $2.5B   $5B   $7.5B   $10B
Market Share
Estimate the percentage of the relevant market sector this invention will capture:
75% - 100%
50% - 74.99%
25% - 49.99%
10 - 24.99%
5 - 9.99%
2 - 4.99%
1 - 1.99%
< 1%
[No votes]
0.0%
 
0%   25%   50%   75%   100%
Reasonable Royalty
What percentage of gross sales should the inventor or assignee be paid?
75% - 100%
50% - 74.99%
25% - 49.99%
10 - 24.99%
5 - 9.99%
2 - 4.99%
1 - 1.99%
< 1%
[No votes]
0.0%
 
0%   25%   50%   75%   100%
Public's "Guesstimation" of Royalty Value
Market SizeN/A[No votes]
xMarket ShareN/A[No votes]
xReasonable RoyaltyN/A[No votes]

N/A

License Availablity
If you are NOT the owner or assignee, answer here:
Yes, license is available for purchase

No, license is not currently available



[No votes]
License Availablity
If you ARE the owner or assignee, answer here:
Yes, license is available for purchase

No, license is not currently available



[No votes]
Competitive Advantage
Does this invention have a significant competitive advantage over similar technologies?
Yes

No



[No votes]
Most helpful competitive advantage comment
[No comments]

Commercial Alternatives
Are there viable commercial alternatives for this invention?
Yes

No



[No votes]
Most helpful commercial alternative comment
[No comments]

 Technical Review Submit all comments and votes
 Claims Submit all comments and votes
 


What is claimed is:

1. A device for detecting the presence of an analyte in a fluid sample, the device comprising:

a solid substrate microfabricated to define:

a sample inlet port; and

a mesoscale flow system comprising:

a primary sample flow channel extending from said inlet port; and

a fractal region, in fluid communication with said primary flow channel, comprising bifurcations leading to plural secondary flow channels; and

means for detecting a flow property of a fluid sample in said flow system as an indication of the presence of an analyte in the fluid sample.

2. The device of claim 1 wherein said fractal region further comprises junctions in fluid communication with said secondary flow channels leading to a third flow channel in said mesoscale flow system.

3. The device of claim 1 further comprising means for inducing flow of said sample through said mesoscale flow system.

4. The device of claim 2 wherein said fractal region comprises equal numbers of bifurcations and junctions disposed serially along the direction of flow of the sample through said fractal region.

5. The device of claim 4, wherein the fractal region has a reduced cross-sectional area relative to said primary flow channel and said third flow channel.

6. The device of claim 3, wherein said means for detecting comprises means for detecting analyte induced restriction of flow through said flow system.

7. The device of claim 2 wherein said means for detecting comprises means for detecting a parameter in said third flow channel.

8. The device of claim 2, wherein said means for detecting comprises means for detecting and comparing a parameter in said primary sample flow channel with a parameter in said third flow channel.

9. The device of claim 7 or 8 wherein said means for detecting comprises an electrical detection means.

10. The device of claim 7 wherein said parameter is fluid pressure.

11. The device of claim 7 wherein said parameter is fluid conductivity.

12. The device of claim, 1 wherein said means for detecting comprises means for detecting a parameter in said fractal region.

13. The device of claim 12 wherein said detecting means comprises means defining an optical path to said fractal region.

14. The device claim 1 further comprising a binding moiety disposed within said fractal region for binding the analyte of said sample.

15. The device of claim 14 wherein said binding moiety comprises particles which bind with the analyte of said sample to induce particle agglomeration.

16. The device of claim 1 wherein said means for detecting comprises a magnetic detection means.

17. The device of claim 1 wherein said substrate defines a plurality of said flow systems.

18. The device of claim 1 wherein said means for detecting comprises means for detecting the growth of an organism in said flow system.

19. The device of claim 1 wherein the sample is a sperm sample and wherein flow of sperm through the fractal region provides an indication of sperm motility.

20. The device of claim 19, wherein a channel in said substrate is disposed at an angle with respect to a horizontal plane.

21. The device of claim 1 where said solid substrate comprises microfabricated silicon.

22. The device of claim 1, further comprising an appliance for use in combination with said substrate, said appliance comprising:

means for holding said substrate;

fluid input means interfitting with the inlet port on said substrate; and

pump means for passing fluid through the flow system of said substrate when said substrate is held in said holding means.

23. The device of claim 1, wherein said means for detecting comprises an appliance for use in combination with said substrate, said appliance comprising:

means for holding said substrate; and

optical means for viewing the contents of said mesoscale flow system in said substrate.

24. The device of claim 23, wherein said optical means comprises magnifying optics and a video camera, and wherein said appliance further comprises:

a tilt mechanism for manually adjusting the angle and location of the device; and

a video screen for viewing the contents of said flow system.

25. The device of claim 1 wherein said flow system includes a control fractal region permitting comparison of flow of said sample in said fractal region and said control fractal region.

26. A method for detecting the presence or absence of an analyte in a fluid sample, the method comprising the steps of:

(i) providing a device comprising:

a solid substrate microfabricated to define:

a sample inlet port; and

a mesoscale flow system comprising:

a primary sample flow channel extending from said inlet port; and

a fractal region, in fluid communication with said primary flow channel, comprising bifurcations leading to plural secondary flow channels;

(ii) passing a fluid sample suspected to contain an analyte through said mesoscale flow system;

(iii) detecting the restriction or blockage of flow of the fluid sample through said system; and

(iv) correlating the detected restriction or blockage of flow, or lack of said detected restriction or blockage of flow, to the presence or absence of an analyte in said sample.

27. The method of claim 26, wherein said flow system comprises a binding moiety, capable of binding said analyte in said sample, to promote said restriction or blockage of flow through said system.

28. The method of claim 27 wherein said binding moiety is disposed on particles which bind with said analyte in said sample to induce particle agglomeration, thereby to promote said restriction or blockage of flow.

29. The method of claim 27 wherein said analyte is a cell population in said sample;

said binding moiety comprises a crosslinker of cells in said population; and

said restriction of flow is caused by crosslinker-induced cell aggregation.

30. The method of claim 27 wherein said binding moiety is immobilized within said flow system.

31. The method of claim 30 wherein flow is restricted by the build-up of a macromolecular surface layer on a surface of said flow system.

32. The method of claim 26 wherein said fractal region further comprises junctions in fluid communication with said secondary flow channels leading to a third channel in said flow system, to amplify the effect of occlusion of said flow system or increase in viscosity within said substrate.

33. The method of claim 26 wherein, in step (iii), restriction or blockage is detected electrically.

34. The method of claim 26 wherein, in step (iii), restriction or blockage is detected optically.

35. The method of claim 32 wherein said fractal region further comprises a binding moiety for binding the analyte of said sample.

36. The method of claim 35 wherein said binding moiety contains particles which bind with the analyte of said sample to induce particle agglomeration.

37. The method of claim 26, wherein said substrate, provided in step (i), further comprises a control region in fluid communication with said sample inlet port; and

wherein, in step (iii), flow of said sample in said fractal region and said control region is detected and compared.

38. The method of claim 26 wherein the analyte comprises a replicable procaryotic organism; and

wherein, in step (iii), the restriction or blockage of flow of said organism through said flow system serves as an indication of the presence of said organism.

39. A method for detecting the presence of an analyte in a fluid sample, the method comprising the steps of:

(i) providing a device comprising:

a solid substrate microfabricated to define:

a sample inlet port; and

a mesoscale flow system comprising:

a primary sample flow channel extending from said inlet port; and

a fractal region, in fluid communication with said primary flow channel, comprising bifurcations leading to plural secondary flow channels;

(ii) passing a fluid sample suspected to contain an analyte through said mesoscale flow system;

(iii) detecting a flow property of the fluid sample in the flow system; and

(iv) correlating the detected flow property of the fluid sample to the presence or absence of an analyte in the sample.

40. The method of claim 39 wherein said fractal region further comprises junctions, in fluid communication with the secondary flow channels, leading to a third flow channel.

41. The method of claim 32 or 40 wherein said fractal region comprises equal numbers of bifurcations and junctions disposed serially along the direction of flow of the sample through said fractal region.

42. The device of claim 1, 4 or 25 wherein, within at least a portion of a channel in said flow system, each of the channel width and channel depth is between 0.1 .mu.m and 500 .mu.m.

43. The device of claim 42 wherein the channel width in said portion is between 2.0 and 300 .mu.m.

44. The device of claim 42 wherein the channel depth in said portion is between 0.1 and 100 .mu.m.

45. The method of claim 26, 39 or 40 wherein, within at least a portion of a channel in said flow system, the channel width and channel depth each are between 0.1 .mu.m and 500 .mu.m.

46. The method of claim 45 wherein the channel width in said portion is between 2.0 and 300 .mu.m.

47. The method of claim 45 wherein the channel depth in said portion is between 0.1 and 100 .mu.m.
 Description Submit all comments and votes
 


REFERENCE TO RELATED APPLICATIONS

This application is being filed contemporaneously with the following related applications: U.S. Ser. No. 07/877,702, filed May 1, 1992, Mesoscale Detection Structures; U.S. Ser. No. 07/877,536, filed May 1, 1992, now U.S. Pat. No. 5,304,487, Fluid Handling in Mesoscale Analytical Devices; U.S. Ser. No. 07/877,667, filed May 1, 1992, Mesoscale Polynucleotide Amplification Analysis; and U.S. Ser. No. 07/877,661, filed May 1, 1992, now U.S. Pat. No. 5,296,375, Mesoscale Sperm Handling Devices, the disclosures of which are incorporated herein by reference.

BACKGROUND OF THE INVENTION

This invention relates generally to methods and apparatus for conducting analyses. More particularly, the invention relates to the design and construction of small, typically single-use, modules capable of rapidly determining the presence of an analyte in a fluid sample.

In recent decades the art has developed a very large number of protocols, test kits, and cartridges for conducting analyses on biological samples for various diagnostic and monitoring purposes. Immunoassays, agglutination assays, and analyses based on polymerase chain reaction, various ligand-receptor interactions, and differential migration of species in a complex sample all have been used to determine the presence or concentration of various biological compounds or contaminants, or the presence of particular cell types.

Recently, small, disposable devices have been developed for handling biological samples and for conducting certain clinical tests. Shoji et al. reported the use of a miniature blood gas analyzer fabricated on a silicon wafer. Shoji et al., Sensors and Actuators, 15:101-107 (1988). Sato et al. reported a cell fusion technique using micromechanical silicon devices. Sato et al., Sensors and Actuators, A21-A23:948-953 (1990). Ciba Corning Diagnostics Corp. (USA) has manufactured a microprocessor-controlled laser photometer for detecting blood clotting.

Micromachining technology originated in the microelectronics industry. Angell et al., Scientific American, 248:44-55 (1983). Micromachining technology has enabled the manufacture of microengineered devices having structural elements with minimal dimensions ranging from tens of microns (the dimensions of biological cells) to nanometers (the dimensions of some biological macromolecules). This scale is referred to herein as "mesoscale". Most experiments involving mesoscale structures have involved studies of micromechanics, i.e., mechanical motion and flow properties. The potential capability of mesoscale structures has not been exploited fully in the life sciences.

Brunette (Exper. Cell Res., 167:203-217 (1986) and 164:11-26 (1986)) studied the behavior of fibroblasts and epithelial cells in grooves in silicon, titanium-coated polymers and the like. McCartney et al. (Cancer Res., 41:3046-3051 (1981)) examined the behavior of tumor cells in grooved plastic substrates. LaCelle (Blood Cells, 12:179-189 (1986)) studied leukocyte and erythrocyte flow in microcapillaries to gain insight into microcirculation. Hung and Weissman reported a study of fluid dynamics in micromachined channels, but did not produce data associated with an analytic device. Hung et al., Med. and Biol. Engineering, 9:237-245 (1971); and Weissman et al., Am. Inst. Chem. Eng. J., 17:25-30 (1971). Columbus et al. utilized a sandwich composed of two orthogonally orientated v-grooved embossed sheets in the control of capillary flow of biological fluids to discrete ion-selective electrodes in an experimental multi-channel test device. Columbus et al., Clin. Chem., 33:1531-1537 (1987). Masuda et al. and Washizu et al. have reported the use of a fluid flow chamber for the manipulation of cells (e.g. cell fusion). Masuda et al., Proceedings IEEE/IAS Meeting, pp. 1549-1553 (1987); and Washizu et al., Proceedings IEEE/IAS Meeting pp. 1735-1740 (1988). The art has not fully explored the potential of using mesoscale devices for the analyses of biological fluids and detection of microorganisms.

The current analytical techniques utilized for the detection of microorganisms are rarely automated, usually require incubation in a suitable medium to increase the number of organisms, and invariably employ visual and/or chemical methods to identify the strain or sub-species. The inherent delay in such methods frequently necessitates medical intervention prior to definitive identification of the nature of an infection. In industrial, public health or clinical environments, such delays may have serious consequences. There is a need for convenient systems for the rapid detection of microorganisms.

An object of the invention is to provide analytical systems that can analyze microvolumes of sample and produce analytical results rapidly. Another object is to provide easily mass produced, disposable, small (e.g., less than 1 cc in volume) devices having mesoscale functional elements capable of rapid, automated analyses of preselected molecular or cellular analytes, in a range of applications. It is a further object of the invention to provide a family of such devices that individually can be used to implement a range of rapid tests, e.g., tests for bacterial or viral infection, sperm motility, blood parameters, contaminants in food, water, or body fluids, and the like. Yet another object is to provide a family of analytical assay protocols for detecting the presence of an analyte wherein the information indicative of a positive assay is obtained by measuring directly or indirectly alteration of flow properties of fluid flowing through a restricted passage.

SUMMARY OF THE INVENTION

The invention provides methods and apparatus for detecting the presence of an analyte in a fluid sample. In one embodiment, the invention provides a device comprising a solid substrate, typically on the order of a few millimeters thick and approximately a 0.2 to 2.0 centimeters square, microfabricated to define a sample inlet port and a mesoscale flow system. The invention provides a method wherein a sample fluid is passed through the mesoscale flow system, and the analyte induced restriction or blockage of flow through the system is detected as a positive indication of the presence of the analyte. In one embodiment, the mesoscale flow system includes a primary sample flow channel, extending from the inlet port, and a fractal region, in fluid communication with the primary flow channel, comprising bifurcations leading to plural secondary flow channels. The term "mesoscale" is used herein to define flow passages having cross-sectional dimensions on the order of approximately 0.1 .mu.m to 500 .mu.m, with preferred widths on the order of 2.0 to 500 .mu.m, more preferably 3-100 .mu.m. For many applications, channels of 5-50 .mu.m widths will be useful. Chambers in the substrates often may have larger dimensions, e.g., widths and lengths of 1-5 mm. Preferred depths are on the order of 0.1 to 100 .mu.m, typically 2-50 .mu.m.

The fractal region typically further comprises junctions, in fluid communication with the secondary flow channels, leading to a third flow channel. The fractal region may comprise equal numbers of bifurcations and junctions disposed serially along the direction of flow. Preferably, but not necessarily, the branching channels in the fractal region progressively decrease in cross-sectional area at each bifurcation and increase at each junction. The fractal flow region is very sensitive to the flow properties of a sample. Means may be provided in the device for inducing flow of the sample through the flow system. Means also may be provided in the device for detecting changes in flow properties, such as restriction or blockage of flow, induced by the presence of an analyte. The devices and methods of the invention may be used to implement a variety of automated, sensitive and rapid tests including analyses for the presence of particular types of cells or macromolecules, for monitoring reactions or cell growth, or for conducting sperm motility testing.

Generally, as disclosed herein, the solid substrate comprises a chip containing the mesoscale flow system. The mesoscale flow system may be designed and fabricated from silicon and other solid substrates using established micromachining methods. The mesoscale flow systems in the devices may be constructed by microfabricating flow channels and one or more fractal regions into the surface of the substrate, and then adhering a cover, e.g., a transparent glass cover, over the surface. The devices typically are designed on a scale suitable to analyze microvolumes (<5 .mu.L) of sample, introduced into the flow system through an inlet port defined, e.g., by a hole communicating with the flow system through the substrate or the cover. Analytes present in very low concentrations (e.g., nanogram quantities) can be rapidly detected (<10 minutes). After an assay is complete, the devices can be discarded.

In one embodiment, a specific binding moiety may be provided in the mesoscale flow system, e.g., in the fractal region, to enhance restriction or blockage of sample flow through the flow system. The binding moieties may comprise particles which bind with a component of the sample to induce detectable particle agglomeration. Optionally, the binding moiety may be immobilized on the internal surfaces of the mesoscale flow system, so that binding induces stenosis of the passage.

The chips typically will be used with an appliance which contains a nesting site for holding the chip, and which mates one or more input ports on the chip with one or more flow lines in the appliance. After a fluid sample, e.g., a biological fluid sample, suspected to contain a particular analyte, such as a cellular contaminant, or toxin, is applied to the inlet port of the substrate, the chip is placed in the appliance and a pump, e.g., in the appliance, is actuated to force the sample through the flow system. Alternatively, a sample may be injected into the chip by the appliance. The sample also may enter the flow system simply by capillary action through an inlet port.

The presence of a preselected analyte in a fluid sample may be detected by sensing analyte-induced changes in sample fluid flow properties, such as changes in the pressure or electrical conductivity, at different points in the flow system. In one embodiment, analyte induced restriction or blockage of flow in the mesoscale flow system, e.g., in the fractal region, may be detected by pressure detectors, e.g., in the appliance used in combination with the device. In another embodiment, analyte-induced changes in conductivity in a region of the flow system caused by introduction of a sample fluid may be readily detected through electrical conductivity sensors in contact with the flow system. For example, the presence of analyte may cause clogging of a restricted flow passage, and beyond the passage, the absence of liquid can be detected by measuring conductivity. The appliance also may include electrical contacts in the nesting region which mate with contacts integrated into the structure of the chip to, e.g., receive electrical signals indicative of a pressure reading, conductivity, or the like, sensed in some region of the flow system to indicate flow restriction, as a positive indication of the presence of the analyte.

Analyte induced changes in flow properties of a sample fluid also may be detected optically, e.g., through a transparent or translucent window, such as a transparent cover over the flow system, or through a translucent section of the substrate itself. The appliance may include sensing equipment, such as a spectrophotometer, capable of detecting analyte induced changes in flow properties of a sample through an optical window in a chip.

The devices of the invention can be adapted to perform a wide range of biological tests. Some of the features and benefits of the devices are summarized in Table 1. A device may include two or more separated flow systems, e.g., fed by a common inlet port, each with different binding moieties in, e.g., different fractal detection regions, to enable the detection of two or more analytes simultaneously. The device may also comprise a control flow system so that data from the sample region and the control region may be detected and compared. The devices can provide rapid clinical tests for the detection of, e.g., pathogenic bacteria, or viruses, or to test, e.g., the motility of a sperm sample. The invention provides methods and devices for use in a wide range of possible assays. Assays may be completed rapidly, and at the conclusion of the assay the chip can be discarded, which advantageously prevents contamination between samples, entombs potentially biologically hazardous material, and provides an inexpensive, microsample analysis.

TABLE 1 ______________________________________ Feature Benefit ______________________________________ Flexibility No limits to the number of chip designs or applications available. Reproducible Allows reliable, standardized, mass production of chips. Low Cost Allows competitive pricing with existing systems. Disposable nature for single-use processes. Small Size No bulky instrumentation required. Lends itself to portable units and systems designed for use in non- conventional lab environments. Minimal storage and shipping costs. Microscale Minimal sample and reagent volumes required. Reduces reagent costs, especially for more expensive, specialized test procedures. Allows simplified instrumentation schemes. Sterility Chips can be sterilized for use in microbiological assays and other procedures requiring clean environments. Sealed System Minimizes biohazards. Ensures process integrity. Multiple Circuit Can perform multiple processes or Capabilities analyses on a single chip. Allows panel assays. Multiple Expands capabilities for assay and Detector process monitoring to virtually any Capabilities system. Allows broad range of applications. Reuseable Reduces per process cost to the user Chips for certain applications. ______________________________________

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a magnified plan view of device 10 according to the invention that comprises substrate 14 microfabricated with ports 16, mesoscale flow channel 20, and a fractally bifurcating system of flow channels 40.

FIG. 2 is a longitudinal cross sectional view of the device shown in FIG. 1.

FIG. 3 is a perspective view of the device of FIG. 1.

FIG. 4 is a schematic cross sectional view of an analytical device 10 nested within an appliance 50, which is used to support the device 10 and to regulate and detect the pressure of sample fluids in device 10.

FIG. 5 is a schematic plan view of a substrate 14 microfabricated with a fractally bifurcating system of flow channels 40 symmetrically disposed on the substrate, and tapering to a narrower diameter towards the center of the fractal system.

FIG. 6 is a schematic plan view of device 10 that includes substrate 14 microfabricated with entry ports 16, mesoscale flow channel 20, and a fractally bifurcating system of flow channels 40, provided with beads 42 to enhance flow restriction and agglomeration in the fractal.

FIG. 7 is a schematic longitudinal cross-sectional view of a device according to the invention which includes electrical conductors 17 and 18 for measuring conductivity of fluids in the device.

FIG. 8 is a perspective view of the device shown in FIG. 7.

FIG. 9 is a schematic plan view of a multitest apparatus constructed in accordance with the invention.

FIG. 10 is a schematic plan view of an analytical device fabricated with a series of mesoscale chambers suitable for implementing a variety of functions including cell sorting, cell lysing, PCR analysis, and detection of PCR products in the fractal region 40.

FIG. 11 is a schematic plan view of device 10 according to the invention that includes substrate 14 microfabricated with ports 16, mesoscale flow channels 20, and a pair of fractal flow channels 40.

FIG. 12 is a schematic perspective view of an apparatus 60 used in combination with device 10 for viewing the contents of device 10.

FIG. 13 is a schematic cross sectional view of the apparatus 60 of FIG. 12.

Like reference characters in the respective drawn figures indicate corresponding parts.

DETAILED DESCRIPTION

The invention provides methods and apparatus for detecting the presence of an analyte in a fluid sample. In one embodiment, the invention provides a device comprising a solid substrate, typically on the order of a few millimeters thick and 0.2 to 2.0 centimeters square, microfabricated to define a sample inlet port and a mesoscale flow system. A sample fluid is passed through the mesoscale flow system, and the analyte induced restriction or blockage of flow through the system is detected as a positive indication of the presence of the analyte.

Analytical devices having mesoscale flow channels and fractal regions can be designed and fabricated in large quantities from a solid substrate material. They can be sterilized easily. Silicon is a preferred substrate material because of the well-developed technology permitting its precise and efficient fabrication, but other materials may be used including polymers such as polytetrafluoroethylenes. The sample inlet and other ports, the mesoscale flow system, including the sample flow channel(s), the fractal region(s), and other functional elements, may be fabricated inexpensively in large quantities from a silicon substrate by any of a variety of micromachining methods known to those skilled in the art. The micromachining methods available include film deposition processes such as spin coating and chemical vapor deposition, laser fabrication or photolithographic techniques such as UV or X-ray processes, or etching methods which may be performed by either wet chemical processes or plasma processes. (See, e.g., Manz et al., Trends in Analytical Chemistry, 10: 144-149 (1991)).

Flow channels of varying widths and depths can be fabricated with mesoscale dimensions. The silicon substrate containing a fabricated mesoscale flow channel may be covered and sealed with a thin anodically bonded glass cover. Other clear or opaque cover materials may be used. Alternatively, two silicon substrates can be sandwiched, or a silicon substrate can be sandwiched between two glass covers. The use of a transparent cover results in a window which facilitates dynamic viewing of the channel contents, and allows optical probing of the mesoscale flow system either visually or by machine. Other fabrication approaches may be used. In one embodiment, electron micrographs of biological structures such as circulatory networks may be used as masks for fabricating mesoscale flow systems on the substrate. Mesoscale flow systems may be fabricated in a range of sizes and conformations. The flow system may comprise a nonbranching channel, or alternatively, in a preferred embodiment, the flow system may comprise a fractal region including bifurications leading to plural secondary channels. In the devices, flow restriction in the mesoscale flow system serves as a positive indicator of the presence of an analyte.

The capacity of the devices is very small and therefore the amount of sample fluid required for an analysis is low. For example, in a 1 cm.times.1 cm silicon substrate, having on its surface an array of 500 grooves which are 10 microns wide.times.10 microns deep.times.1 cm (10.sup.4 microns) long, the volume of each groove is 10.sup.-3 .mu.L and the total volume of the 500 grooves is 0.5 .mu.L. The low volume of the mesoscale flow systems allows assays to be performed on very small amounts of a liquid sample (<10 .mu.L). The volume of the flow system typically will be <5 .mu.L, and the volume of individual channels, chambers, or other functional elements are often less than 1 .mu.l, e.g., in the nanoliter or picoliter range. The mesoscale flow systems of the devices may be microfabricated with microliter volumes, or alternatively nanoliter volumes or less, which advantageously limits the amount of sample and/or reagent fluids required for the assay.

An important consequence and advantage of employing flow channels having mesoscale dimensions is that alterations in the flow properties of macromolecules, particles, and cells entrained or dissolved in aqueous liquids within the channels is easily influenced by stenosis, i. e., narrowing of the flow channels, and easily detected. The provision of the fractal region serves to simplify alteration in flow. Thus, for example, a sample suspected to be contaminated with bacteria can be cultured in the device and the presence of a multiplicity of the organism can be detected by determining whether fluid can be forced through the system at a given pressure. Where no bacteria is present, fluid would flow easily; a large number of cells would serve to partially or totally occlude the fractal region. As another example, accretion of macromolecules onto specific binding proteins immobilized on the walls of the flow channel is sufficient to inhibit liquid flow through the channel provided its dimensions are small enough. In still another example, the presence of a target polynucleotide in a polynucleotide sample may be indicated by flowing the contents of a chamber after a suitable number of PCR cycles through a fractal region, as the viscosity of a solution laden with a large amount of polynucleotides will be larger than a solution of nucleotides.

In one embodiment, illustrated schematically in FIGS. 1, 2 and 3, the device 10 may include a silicon substrate 14 microfabricated with ports 16, primary sample flow channel 20A, and a fractal system of flow channels 40. The ports may be microfabricated with mesoscale or larger dimensions. The fractal region 40 in this case comprises equal numbers of bifurcations and junctions, disposed serially along the direction of flow through the fractal region, leading to a third flow channel 20B. The substrate 14 is covered with a clear glass or plastic window 12 to close the channels. In operation, a fluid sample enters the device through inlet port 16A and flow channel 20A, and then flows through the fractal region 40 to flow channel 20B and port 16B. The fractal region 40 is very sensitive to the flow properties of a sample. Restriction or blockage of flow of a sample through the fractal region 40 can serve as an indicator of the presence of an analyte in the sample and may be detected, e.g., optically through the window 12.

In another embodiment, the fractal system 40 may be fabricated on a silicon substrate with reduced dimensions at each bifurcation, providing sequentially narrower flow channels, as illustrated schematically in FIG. 5. FIG. 5 shows device 10, which comprises substrate 14 microfabricated with fractal flow channels 40, which have a reduced cross-sectional area relative to the primary flow channel 20A and the third flow channel 20B. In operation, a sample fluid enters the device 10 through inlet port 16A and channel 20A, and then flows through the fractal region 40 to flow channel 20B and port 16B. Fluid flow through this fractal region 40 is very sensitive to changes in fluid viscosity and to