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Claims  |
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What is claimed is:
1. A package for holding an IC chip, said package comprising:
IC chip supporting means;
a lead frame having a pattern of leads extending outwardly from a central
region thereof; and
a ceramic relay substrate provided with a metallized wiring pattern
extending outwardly from a central region thereof and corresponding to the
pattern of leads of the lead frame, said ceramic relay substrate and
metallized wiring being disposed between the IC chip supporting means and
the leads of the lead frame;
wherein portions of the metallized wiring pattern near the IC chip as
supported on the IC chip supporting means are exposed on the surface of
the ceramic relay substrate to form inner leads electrically connected to
the IC chip, and
wherein portions of the wiring pattern in the periphery of the relay
substrate adjacent to the leads of the lead frame are exposed on the
surface of the ceramic relay substrate to form outer leads electrically
connected to the leads of the lead frame.
2. The package for holding an IC chip according to claim 1, wherein
portions of the metallized wiring pattern forming the inner leads and the
outer leads are arranged in at least one of a single layer and a plurality
of layers of the ceramic relay substrate.
3. The package for holding an IC chip according to claim 1, wherein the
ceramic relay substrate is mounted on a central portion of the lead frame,
and wherein a portion of the ceramic relay substrate mounted on the
central portion of the lead frame serves as the IC chip supporting means.
4. The package for holding an IC chip according to claim 1, wherein the
ceramic relay substrate is provided with a cavity, a bottom wall of the
cavity serving as the IC chip supporting means.
5. A package for holding an IC chip said package comprising:
IC chip supporting means;
a lead frame having a pattern of leads extending outwardly from a central
region thereof; and
a ceramic relay substrate disposed between the IC chip supporting means and
the leads of the lead frame; wherein the ceramic relay substrate is formed
by at least one of (A) a printing of a metal paste in a wiring pattern
extending outwardly from a central region thereof and corresponding to the
pattern of leads of the lead frame on a ceramic green tape and subjecting
the ceramic green tape provided with the printed wiring pattern to firing
in order to sinter the ceramic green tape and form a metallized wiring
pattern, and (B) a printing of a metal paste in a wiring pattern extending
outwardly from a central region thereof and corresponding to the pattern
of leads of the lead frame on each of a plurality of ceramic green tapes,
superposing the plurality of ceramic green tapes provided with the printed
wiring patterns to form a laminated green tape, and subjecting the
laminated green tape provided with the plurality of wiring patterns to
firing to sinter the laminated green tape and to form layered metallized
wiring patterns;
wherein at least one of (A) portions of the metallized wiring pattern and
(B) portions of the metallized wiring patterns near the IC chip supported
on the IC chip supporting means are exposed on the surface of the ceramic
relay substrate to form inner leads electrically connected to the IC chip,
and
wherein at least one of (A) portions of the metallized wiring pattern and
(B) portions of the metallized wiring patterns at the periphery of the
ceramic relay substrate adjacent to the leads of the lead frame are
exposed on the surface of the ceramic relay substrate to form outer leads
electrically connected to the leads of the lead frame.
6. The package for holding an IC chip according to claim 5, wherein
portions of the metallized wiring pattern forming the inner leads and the
outer leads are arranged in at least one of a single layer and a plurality
of layers of the ceramic relay substrate.
7. The package for holding an IC chip according to claim 5, wherein the
ceramic relay substrate is mounted on a central portion of the lead frame,
and wherein a portion of the ceramic relay substrate mounted on the
central portion of the lead frame serves as the IC chip supporting means.
8. The package for holding an IC chip according to claim 5, wherein the
ceramic relay substrate is provided with a cavity, a bottom wall of the
cavity serving as the IC chip supporting means.
9. A resin encapsulated package, said package comprising:
IC chip supporting means;
a lead frame having a pattern of leads extending outwardly from a central
region thereof; and
a ceramic relay substrate disposed between the IC chip supporting means and
the leads of the lead frame; wherein the ceramic relay substrate is formed
by at least one of (A) a printing of a metal paste in a wiring pattern
extending outwardly from a central region thereof and corresponding to the
pattern of leads of the lead frame on a ceramic green tape and subjecting
the ceramic green tape provided with the printed wiring pattern to firing
in order to sinter the ceramic green tape and form a metallized wiring
pattern, and (B) printing of a metal paste in a wiring pattern extending
outwardly from a central region thereof and corresponding to the pattern
of leads of the lead frame on each of a plurality of the ceramic green
tapes, superposing the plurality of ceramic green tapes provided with the
printed wiring patterns to form laminated green tapes, and subjecting the
laminated green tapes provided with the plurality of wiring patterns to
firing in order to sinter the laminated green tapes and form layered
metallized wiring patterns;
wherein at least one of (A) portions of the metallized wiring pattern and
(B) portions of the metallized wiring patterns near the IC chip supported
on the IC chip supporting means are exposed on the surface of the ceramic
relay substrate to form inner leads electrically connected to the IC chip;
wherein at least one of (A) portions of the metallized wiring pattern and
(B) portions of the metallized wiring patterns in the periphery of the
ceramic relay substrate adjacent to the leads of the lead frame are
exposed on the surface of the ceramic relay substrate to form outer leads
electrically connected to the leads of the lead frame; and
wherein part of the lead frame, the IC chip and the ceramic relay substrate
are sealed in a resin molding.
10. The resin encapsulated package according to claim 9, wherein portions
of the metallized wiring pattern forming the inner leads and the outer
leads are arranged in at least one of a single layer and a plurality of
layers of the ceramic relay substrate.
11. The resin encapsulated package according to claim 9, wherein the
ceramic relay substrate is mounted on a central portion of the lead frame,
and wherein a portion of the ceramic relay substrate mounted on the
central portion of the lead frame serves as the IC chip supporting means.
12. The resin encapsulated package according to claim 9, wherein the
ceramic relay substrate is provided with a cavity in the central area of
its surface, a bottom wall of the cavity serving as the IC chip supporting
means.
13. The package for holding an IC chip according to claim 1, wherein the
ceramic relay substrate is polygonally-shaped and outer ends of the
metallized wiring terminate adjacent leads of the lead frame.
14. The package for holding an IC chip according to claim 4, wherein the
bottom wall is a central portion of the lead frame.
15. The package for holding an IC chip according to claim 4, wherein the
bottom wall is a central portion of the ceramic relay substrate.
16. The package for holding an IC chip according to claim 5, wherein the
ceramic relay substrate is polygonally-shaped and outer ends of the
metallized wiring terminate adjacent leads of the lead frame.
17. The package for holding an IC chip according to claim 8, wherein the
bottom wall is a central portion of the lead frame.
18. The package for holding an IC chip according to claim 8, wherein the
bottom wall is a central portion of the ceramic relay substrate.
19. The resin encapsulated package according to claim 9, wherein the
ceramic relay substrate is polygonally-shaped and outer ends of the
metallized wiring terminate adjacent the leads of the lead frame.
20. The resin encapsulated package according to claim 12, wherein the
bottom wall is a central portion of the lead frame.
21. The resin encapsulated package according to claim 12, wherein the
bottom wall is a central portion of the ceramic relay substrate. |
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Claims  |
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Description  |
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FIELD OF THE INVENTION
The present invention relates to a package for holding an IC chip or IC
chips and more specifically, to a package capable of holding an IC chip or
IC chips in a high density circuit, or in other words a package capable of
forming a circuit component having a large number of pins, and suitable
for holding an IC chip or IC chips by electrically connecting the IC chip
or IC chips through a relay substrate provided with wiring patterns to a
lead frame and sealing the IC chip, the ceramic relay substrate and part
of the lead frame in a resin molding.
BACKGROUND OF THE INVENTION
Generally, a package of this kind for holding an integrated circuit (IC)
chip has a lead frame provided with a chip mount on which the IC chip is
mounted. The IC chip mounted on the chip mount is connected to the lead
frame by bonding wire, and the IC chip and part of the lead frame are
sealed in a resin, such as an epoxy resin, by transfer molding.
The package of this kind has been widely used, because the package of this
kind uses a lead frame which is part of a plurality of successive lead
frames in order to make an automatic holding process possible, and enable
a batch type molding process.
Although the package of this kind can be mass-produced at a comparatively
low cost, the package entails the following problems.
(1) Since a pitch which can be provided between adjacent edges of the inner
leads of the lead frame by presently available techniques is on the order
of 0.2 mm at the smallest, an increase in the circuit density, that is, an
increase in the number of pin contacts, is limited by the pitch of the
leads.
(2) Since a further reduction of the pitch of the inner leads of the lead
frame is difficult, a further reduction of the intervals between bonding
pads is difficult, and hence a large size package must be used for
high-density holding requiring 200 to 500 pin contacts.
A package for holding an IC chip is proposed in Japanese Patent Laid-open
(Kokai) No. 4-124867 to cope with such problems. A multilayer
printed-circuit board serving as a relay board is disposed between a lead
of the frame and an IC chip, the IC chip being connected electrically to
the inner leads of the printed-circuit board by bonding wire and the outer
leads of the printed-circuit board being connected electrically to the
leads of the lead frame by bonding wire to thereby connect the IC chip
electrically to the leads of the lead frame, and the printed-circuit
board, the IC chip part of the leads of the lead frame are sealed in a
resin molding by a molding technique.
The multilayer printed-circuit board is fabricated by laminating paper
impregnated with epoxy resin, laminating paper impregnated with phenol
resin, or fiberglass sheets impregnated with epoxy resins. The above relay
board entails the following problems.
(1) The strength of the multi-layer printed-circuit board serving as a
relay board is not sufficiently high because the multilayer
printed-circuit board is made by laminating paper sheets or fiberglass
sheets impregnated with a synthetic resin, such as an epoxy resin.
(2) There is the possibility that the relay board having paper sheets or
fiberglass sheets impregnated with a synthetic resin can be distorted by
the molding process. The relay board must have a comparatively large
thickness to prevent being distorted, and thus a large size of the package
is required.
(3) The thermal resistance of the relay board is not sufficiently high.
(4) The wiring patterns require complicated manufacturing processes,
including etching processes for copper films or the like.
SUMMARY OF THE INVENTION
The present invention has been made in view of the foregoing problems and
it is therefore a first object of the present invention to provide a
package for holding an IC chip or IC chips, and capable solving the
foregoing problems.
A second object of the present invention is to provide a resin encapsulated
package.
A third object of the present invention is to provide a sealing method for
an IC chip or IC chips.
A fourth object of the present invention is to provide a package for
holding an IC chip or IC chips, which has a comparatively small thickness,
is capable of avoiding distortion of the relay substrate during a molding
process, has a high thermal resistance, and is capable of coping with an
increase in the number of pin contacts.
In a first aspect of the present invention, a package for holding an IC
chip includes: an IC chip supporting means; a lead frame; a ceramic relay
substrate provided with a metallized wiring pattern disposed between the
IC chip supporting means and the leads of the lead frame; wherein portions
of the metallized wiring pattern near the IC chip as supported on the IC
chip supporting means are exposed on the surface of the ceramic relay
substrate to form inner leads to be electrically connected to the IC chip,
and wherein portions of the wiring pattern in the periphery of the relay
substrate adjacent to the leads of the lead frame are exposed on the
surface of the ceramic relay substrate to form outer leads to be
electrically connected to the leads of the lead frame.
In a second aspect of the present invention, a package for holding an IC
chip includes: an IC chip supporting means; a lead frame; a ceramic relay
substrate disposed between the IC chip supporting means and the leads of
the lead frame; wherein the ceramic relay substrate is formed by printing
a metal paste in a wiring pattern on a ceramic green tape and firing the
ceramic green tape provided with the printed wiring pattern to sinter the
ceramic green tape and form a metallized wiring pattern, or by printing a
metal paste in a wiring pattern on each of a plurality of ceramic green
tapes, superposing the plurality of ceramic green tapes provided with the
printed wiring patterns to form a laminated green tape, and firing the
ceramic green tape provided with the plurality of wiring pattern to sinter
the ceramic green tape and form layered metallized wiring patterns;
wherein portions of the metallized wiring pattern near the IC chip as
supported on the IC chip supporting means are exposed on the surface of
the ceramic relay substrate to form inner leads to be electrically
connected to the IC chip, and wherein portions of the wiring pattern in
the periphery of the relay substrate adjacent to the leads of the lead
frame are exposed on the surface of the ceramic relay substrate to form
outer leads to be electrically connected to the leads of the lead frame.
In a third aspect of the present invention, a resin encapsulated package
includes: an IC chip supporting means; a lead frame; a ceramic relay
substrate disposed between the IC chip supporting means and the leads of
the lead frame; wherein the ceramic relay substrate is formed by printing
a metal paste in a wiring pattern on a ceramic green tape and firing the
ceramic green tape provided with the printed wiring pattern to sinter the
ceramic green tape and form a metallized wiring pattern, or by printing a
metal paste in a wiring pattern on each of a plurality of ceramic green
tapes, superposing the plurality of ceramic green tapes provided with the
printed wiring patterns to form a laminated green tape, and firing the
ceramic green tape provided with the plurality of wiring patterns to
sinter the ceramic green tape and form layered metallized wiring patterns;
wherein portions of the metallized wiring pattern near the IC chip as
supported on the IC chip supporting means are exposed on the surface of
the ceramic relay substrate to form inner leads to be electrically
connected to the IC chip, wherein portions of the wiring pattern in the
periphery of the relay substrate adjacent to the leads of the lead frame
are exposed on the surface of the ceramic relay substrate to form outer
leads to be electrically connected the leads of the lead frame; and
wherein the IC chip, the ceramic relay substrate, and part of the leads of
the lead frame are sealed in a resin molding.
An IC chip sealing method in accordance with the present invention for
electrically connecting an IC chip to the leads of a lead frame and
sealing the IC chip in resin molding, including the steps of: forming a
ceramic relay substrate by printing a metal paste in a wiring pattern on a
ceramic green tape and firing the ceramic green tape provided with the
printed wiring pattern to sinter the ceramic green tape and form a
metallized wiring pattern, or by printing a metal paste in a wiring
pattern on each of a plurality of ceramic green tapes, superposing the
plurality of ceramic green tapes provided with the printed wiring patterns
to form a laminate of green tapes, and firing the ceramic green tape
provided with the plurality of wiring patterns to sinter the ceramic green
tape and form layered metallized wiring patterns; interposing the ceramic
relay substrate between the leads of the lead frame and the IC chip;
electrically connecting the IC chip to inner leads formed by exposed
portions of the metallized wiring pattern on the surface of the ceramic
relay substrate; electrically connecting the leads of the lead frame to
outer leads formed by exposed portions of the metallized wiring pattern on
the surface of the ceramic relay substrate; and sealing the IC chip, the
ceramic relay substrate, and part of the leads of the lead frame in a
resin molding.
Since the ceramic relay substrate provided with the metallized wiring
pattern is made of a ceramic material, the package has a sufficiently high
strength, and the relay substrate will not be distorted during molding.
Since the thickness of the relay substrate formed of a ceramic material
may be comparatively small, the package having a comparatively small
thickness has a sufficiently high strength and has satisfactory thermal
resistance. Since the metallized wiring pattern can be formed with a
comparatively small pitch by printing conductive lines on the ceramic
green sheets and co-firing, the package that enables high-density holding
can be fabricated without requiring a complicated processes. Since the IC
chip is connected to the lead frame through the ceramic relay substrate
made of a ceramic material and provided with a wiring pattern, the size of
the IC chip need not be very large.
BRIEF DESCRIPTION OF THE DRAWINGS
The above and other objects, features and advantages of the present
invention will become more apparent from the following description, taken
in connection with the accompanying drawings, in which:
FIG. 1 is a longitudinal sectional view of a package for holding an IC
chip, in a first embodiment according to the present invention;
FIG. 2 is a diagrammatic top view of the package of FIG. 1;
FIGS. 3a, 3b and 3c are each a diagrammatic top view of a respective lamina
in a ceramic relay substrate of the embodiment of FIG. 1;
FIG. 4 is a longitudinal sectional view of a package for holding an IC
chip, in a second embodiment according to the present invention;
FIG. 5 is a diagrammatic top view of the package of FIG. 3;
FIG. 6 is a longitudinal sectional view of a package for holding an IC
chip, in a third embodiment according to the present invention;
FIG. 7 is a longitudinal sectional view of a package in a further
embodiment which is a modification of the package in the third embodiment
of FIG. 6; and
FIG. 8 is a longitudinal sectional view of a package in a further
embodiment which is a modification of the package in the first embodiment
of FIG. 1.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
First Embodiment
A package for holding an integrated circuit (IC) chip, in a first
embodiment according to the present invention, is a resin-molded package
which includes as principal components, an IC chip a (FIG. 1), a relay
ceramic substrate 1, a lead frame 2, and a resin molding 3.
The ceramic relay substrate 1 is a three-layered ceramic laminae having
layers 1a, 1b and 1c. The ceramic lamina 1b and 1c are each provided with
a cavity 4 for receiving the IC chip a, which rests on a central area of
the upper surface on the ceramic lamina 1a. The lamina 1b of the ceramic
relay substrate 1 is provided with a first metallized wiring pattern 5
extending radially in all directions for electrically connecting the IC
chip a to leads 2a of the lead frame 2, and the lamina 1c is provided with
a second metallized wiring pattern 6 extending radially in all directions
for electrically connecting the IC chip a to the leads 2a of the lead
frame 2. Portions of the first metallized wiring pattern 5 at the inner
periphery of the ceramic relay substrate 1 adjacent the cavity 4 and those
of the same at the periphery of the ceramic relay substrate 1 are exposed.
The exposed portions of the first metallized wiring pattern 5 adjacent the
cavity 4 serve as first inner leads 5a, and the exposed portions of the
first metallized wiring pattern 5 in the outer periphery of the ceramic
relay substrate 1 serve as first outer leads 5b. The second metallized
wiring pattern 6 formed on the lamina 1c is exposed on the surface of the
ceramic relay substrate 1. Portions of the second metallized wiring
pattern 6 adjacent the cavity 4 serve as second inner leads 6a, and
portions of the same at the periphery of the ceramic relay substrate 1
serve as second outer leads 6b. The ceramic relay substrate 1 is seated on
an island portion 2b of a lead frame 2. As shown in FIGS. 3a-3c, the
ceramic relay substrate 1 of a three-layer structure is formed by
superposing polygonally-shaped laminae, namely, (1) a ceramic green tape
9a for lamina 1a of 21.3 mm in length, 21.3 mm in width and 0.25 mm in
thickness, (2) a ceramic green tape 9b for lamina 1b of 21.3 mm in length,
21.3 mm in width and 0.25 mm in thickness and provided with a metallized
wiring pattern extending radially in all directions and which has 152
leads, which corresponds to the first metallized wiring pattern 5 and
which is formed by printing tungsten paste, and (3) a ceramic green tape
9c for lamina 1c of 19.1 mm in length, 19.1 mm in width and 0.25 mm in
thickness and provided with a metallized wiring pattern extending radially
in all directions and having 152 leads. For clarity, only some of the 152
leads are shown. Tapes 9b and 9c are each provided with an opening
corresponding to the cavity 4. The three-layer structure of green tapes
9a, 9b and 9c with radially extending wiring patterns is co-fired at
temperatures in the range of 1500.degree.-1600.degree. C., and then the
exposed portions of the first metallized wiring pattern 5 and the second
metallized wiring pattern 6 are subjected to electroless Ni-plating and
electroless Au-plating in order to plate the exposed portions with a Ni
film having a thickness in the range of 1 to 9 .mu.m and an Au film of 0.1
to 0.3 .mu.m in thickness.
The ceramic green tapes 9a, 9b and 9c are made of Al.sub.2 O.sub.3. In
addition, the ceramic relay substrate 1 may be made of any suitable
material other than Al.sub.2 O.sub.3, such as AlN or a glass ceramic,
provided that the wiring patterns can be formed thereon. The wiring
patterns may be formed of any suitable conductive material other than
tungsten, such as Mo, Au, Ag or Cu according to the kind of ceramic
material.
The minimum pitch among the pitches of the first inner leads 5a of the
first metallized wiring pattern 5, and the second inner leads 6a of the
second metallized wiring pattern 6 on the ceramic relay substrate 1, is 80
.mu.m. The first inner leads 5a and the second inner leads 6a are formed
so as to be connected to the IC chip a with bonding wires 7. The first
outer leads 5b of the first metallized wiring pattern 5, and the second
outer leads 6b of the second wiring pattern 6, are connected electrically
to the leads 2a of the lead frame 2 by bonding wires 8. Thus, the IC chip
a is connected electrically to the leads 2a of the lead frame 2 by signal
lines.
The assembly, which includes the ceramic relay substrate 1, the IC chip a
supported on the ceramic relay substrate 1, and the leads 2a of the lead
frame 2 electrically connected by the metallized wiring patterns 5 and 6
of the ceramic relay substrate 1 to the IC chip a, is subjected to
transfer molding, in order to seal the ceramic relay substrate 1, part of
each lead 2a of the lead 2a of the lead frame 2, and the IC chip a in a
resin molding 3 of a suitable resin, such as an epoxy resin or a silicone
resin.
In the package of the first embodiment, the IC chip a is connected
electrically to the lead frame 2 through the ceramic relay substrate 1
having the metallized wiring patterns 5 and 6 of metallized conductive
lines serving as signal lines. The metallized conductive lines of the
metallized wiring patterns 5 and 6 of the ceramic relay substrate 1 can be
formed by metallizing processes at pitches smaller than those of
conductive lines formed by etching a conductive film, such as a copper
film, in a multilayer printed-circuit board. Accordingly, the package is
suitable for forming a resin-sealed circuit component having a large
number of leads. In a modification, a ceramic relay substrate 50 having
multiple cavities 51 as shown in FIG. 8 may be used.
The ceramic relay substrate made of a ceramic material employed in the
package of the first embodiment according to the present invention has a
bending strength of 31 kg/mm.sup.2, which is more than twice the bending
strength of 14 kg/mm.sup.2 of a multilayer printed-circuit board which is
formed by laminating epoxy resin impregnated sheets and which is used in a
known package disclosed in the above-mentioned reference. Thus, the
ceramic relay substrate strengthens the package and prevents distortion of
the package during transfer molding. Furthermore, since the ceramic relay
substrate has a sufficiently high strength even if it is made in a
comparatively small thickness, the package can be formed in a
comparatively small thickness. The package employing the ceramic relay
substrate made of a ceramic material has a high thermal resistance.
Although the pitch of the inner leads of the lead frame formed by the
conventional techniques is on the order of 0.2 mm at the smallest, the
conductive lines of the metallized wiring patterns of the ceramic relay
substrate can be formed at minute pitches on the order of 80 .mu.m at the
smallest. Therefore, the package in this embodiment provided with the
ceramic relay substrate is capable of employing a lead frame having 200 to
500 leads arranged in a high density. In contrast, a conventional package
having more than 200 leads must be increased to a size much larger than
that of the package with the ceramic relay substrate.
Second Embodiment
As shown in FIGS. 4 and 5, a package for holding an IC chip, in a second
embodiment according to the present invention, has a ceramic relay
substrate 20 with a two-layer structure that includes a first ceramic
lamina 20a and a second ceramic lamina 20b. The ceramic relay substrate 20
is provided with a cavity 21 in a central area of the upper surface
thereof for receiving an IC chip a therein. The second lamina 20b of the
relay substrate 20 is provided with a metallized wiring pattern 22 for
electrically connecting the IC chip a as received in the cavity 21 to the
leads 2a of a lead frame 2. Portions of the conductive lines of the
metallized wiring pattern 22 adjacent the cavity 21 serve as inner leads
22a, and portions of the same at the periphery of the ceramic relay
substrate 20 serve as outer leads 22b.
The ceramic relay substrate 20 of a two-layer construction is made by
superposing (1) a green tape for lamina 20a of 21.3 mm in length, 21.3 mm
in width and 0.25 mm in thickness, and a green tape for lamina 20b of 19.1
mm in length, 19.1 mm in width and 0.25 mm in thickness and provided with
a metallized wiring pattern 22 and an opening corresponding to the cavity
21 in a central portion. The two-layer structure of the green tapes is
fired, and the exposed portions of the metallized wiring pattern 22 are
subjected to electroless Ni-plating and electroless Au-plating to plate
the exposed portions of the metallized wiring pattern 22 with a Ni film
having a thickness in the range of 1 .mu.m to 9 .mu.m and an Au film of
0.1-0.3 .mu.m in thickness.
The assembly, which includes the ceramic relay substrate 20, the IC chip a,
and part of the lead frame 2 electrically connected to the IC chip a by
the metallized wiring pattern 22 formed on the surface of the ceramic
relay substrate 20, is sealed in a resin molding 3 by transfer molding.
Since the package employs the ceramic relay substrate 20 having a two-layer
ceramic construction formed by the two ceramic tapes, the package has a
comparatively small thickness.
Third Embodiment
As shown in FIG. 6, a package for holding an IC chip, in a third embodiment
according to the present invention, has a ceramic relay substrate 30
formed of a single ceramic substrate having the shape of a frame and
having a central opening for receiving an IC chip a therein. The ceramic
relay substrate 30 of the third embodiment is not provided with any cavity
corresponding to the cavities 4 and 21 of the foregoing packages (FIG. 1
and FIG. 4). The ceramic relay substrate 30 is provided with a metallized
wiring pattern 32 having inner leads 32a and outer leads 32b on its
surface.
The IC chip a is put in the central opening of the ceramic relay substrate
30 so as to be seated on an island portion 2b of a lead frame 2 supporting
the ceramic relay substrate 30. The IC chip a is connected electrically to
the inner leads 32a of the metallized wiring pattern 32 with bonding wires
34, and the outer leads 32b of the metallized wiring pattern 32 are
connected to the leads 2a of the lead frame 2 with bonding wires 35. The
assembly, which includes the ceramic relay substrate 30, the IC chip a and
the lead frame 2, is sealed in a resin molding 36 by transfer molding. In
a modification, a ceramic relay substrate 40 having a two-layer structure
using two ceramic substrates, as shown in FIG. 7, may be used.
As is apparent from the foregoing description, and according to the present
invention, the IC chip is connected electrically to the lead frame through
the metallized wiring pattern or patterns of the ceramic relay substrate.
Therefore, an IC chip having a comparatively small size can be
electrically connected to a lead frame having a comparatively large number
of leads, and the ceramic relay substrate is highly thermal-resistant and
has a sufficiently high strength so that it will not be distorted during
transfer molding.
Although the invention has been described in its preferred form with a
certain degree of particularity, obviously many changes and variations are
possible therein. It is therefore to be understood that the present
invention may be practiced otherwise than as specifically described herein
without departing from the scope and spirit thereof.
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Description  |
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