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| United States Patent | 5539178 |
| Link to this page | http://www.wikipatents.com/5539178.html |
| Inventor(s) | Taneda; Atsushi (Aichi, JP);
Ogawa; Hajime (Aichi, JP);
Uemoto; Kazuhiko (Aichi, JP);
Kinbara; Yoshihide (Aichi, JP) |
| Abstract | In a power supply apparatus of an electrical discharge machine, a power
supply high in efficiency and small in current ripple is provided to
achieve a power supply reduced in size and price. In addition, a switching
power supply system is used jointly to generate an optional waveform. A
first switching device is switched on/off in an optional cycle under the
control of a current command value signal corresponding to the waveform
shape of a current pulse to be supplied to a machining gap, whereby an
optional shape of current pulse is supplied to the machining gap and a
current component which compensates for a current ripple generated by said
switching at the time of supplying said current is superimposed on said
optional shape of current pulse and is supplied to the machining gap. |
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Title Information  |
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Drawing from US Patent 5539178 |
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Method and apparatus for controlling the power supply for electrical
discharge machine |
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| Publication Date |
July 23, 1996 |
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| Filing Date |
November 15, 1993 |
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| Priority Data |
Nov 18, 1992[JP]4-308830
Aug 06, 1993[JP]5-196101 |
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Title Information  |
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References  |
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| Reasonable Royalty |
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Market Review  |
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Technical Review  |
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Claims  |
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What is claimed is:
1. A method for machining a workpiece using a power supply and switches for
supplying pulse-shaped electric power to a machining gap between an
electrode and a workpiece provided in a dielectric to machine the
workpiece comprising the steps of:
switching on/off said switching devices in an optional cycle under the
control of a current command value signal corresponding to an optional
waveform shape of a current pulse to be supplied to said machining gap;
superimposing a current component, for compensating for a current ripple
generated by said switching at the supply time of said current, on said
optional waveform shape of a current pulse in order to generate a
resultant current; and
supplying said resultant current to said machining gap.
2. A method for machining a workpiece as set forth in claim 1, wherein said
current component is provided by selectively switching a plurality of
parallel resistors.
3. A method for machining a workpiece as set forth in claim 1, wherein said
current component is provided by selectively operating an analog switching
device in series with at least one resistor.
4. A method for machining a workpiece as set forth in claim 1, further
comprising accumulating and supplying electrical energy intermittently to
said machining gap.
5. A power supply apparatus for an electrical discharge machine for
supplying a predetermined pulse-shaped electric power to a machining gap
between an electrode and a workpiece comprising:
a first machining circuit comprising a power supply for generating a first
current and for supplying machining energy to said machining gap, and a
first switching device and a first resistor, said power supply, first
switching device and first resistor being connected in series;
current detection means for detecting said first current flowing in said
first machining circuit;
a second machining circuit comprising at least one series circuit, said
series circuit comprising at least one second switching circuit means and
being connected in parallel with said first switching device and said
first resistor in said first machining circuit to supply said machining
gap with a second current superimposed on said first current from said
first machining circuit;
means for setting a current command value signal corresponding to the
waveform shape of a current pulse to be supplied to said machining gap;
first signal addition/subtraction means for operating on and outputting a
difference between at least a part of said current command value signal
and a part of the output from said current detection means;
first control means for outputting a signal to said first switching device
in said first machining circuit according to the output of said first
signal addition/subtraction means;
second signal addition/subtraction means for operating on and outputting a
difference between said current command value signal and the output of
said current detection means; and
second control means for outputting a switching signal to one or more of
said at least one second switching circuit means in said second machining
circuit according to the output of said second signal addition/subtraction
means.
6. A power supply apparatus for an electrical discharge machine as set
forth in claim 5, wherein said at least one second switching circuit means
comprises a series connection of a second switching device and a second
resistor.
7. A power supply apparatus for an electrical discharge machine as set
forth in claim 5, wherein said at least one second switching circuit means
comprises a semiconductor amplifier.
8. A power supply apparatus for an electrical discharge machine as set
forth in claim 5, wherein said first machining circuit comprises:
an electrical energy accumulation circuit comprising said first switching
device, a reactor and a first diode connected in series for intermittently
supplying and accumulating electrical energy from said power supply;
a third switching device connected to supply said machining gap with an
output current from said electrical energy accumulation circuit for
supplying said output current to said machining gap in a pulse shape; and
a second diode connected to return to said electrical energy accumulation
circuit a residual current generated in said machining gap when said third
switching device is switched off.
9. A power supply apparatus for an electrical discharge machine as set
forth in claim 8 wherein:
said second machining circuit comprises at least one semiconductor
amplifier connected in parallel with said electrical energy accumulation
circuit in said first machining circuit to supply said machining gap with
said second current.
10. A power supply apparatus for an electrical discharge machine for
supplying pulse-shaped electric power to a machining gap between an
electrode and a workpiece provided in dielectric, comprising:
a first current source for supplying a first current to said machining gap,
said current being defined by a pulse form and response speed;
current detection means for detecting said first current supplied to said
machining gap by said first current source;
a second current source connected in parallel with said first current
source and being operative to supply said machining gap with a second
current superimposed on said first current to form a resultant current,
said second current source being higher in output current response speed
than said first current source;
means for setting a current command value signal corresponding to the
waveform shape of the current pulse to be supplied to said machining gap;
arithmetic means for arithmetically modifying said current command value
signal;
first control means for providing the output of said arithmetic means as a
current command value to said first current source; and
second control means for outputting a difference between said current
command value signal and an output from said current detection means as
the current command of said second current source.
11. A power supply apparatus for an electrical discharge machine as set
forth in claim 10, wherein said arithmetic means comprises means for
subtracting a predetermined value from said current command value.
12. A power supply apparatus for an electrical discharge machine as set
forth in claim 10, wherein said arithmetic means comprises means for
multiplying a predetermined value in excess of 0 and not greater than 1
times said current command value.
13. A power supply apparatus for an electrical discharge machine for
supplying pulse-waveform-shaped electric current to a machining gap
between an electrode and a workpiece comprising:
a first current source for supplying a current pulse defined by an output
response speed to said machining gap;
current detection means for detecting a current supplied to said machining
gap by said first current source;
a second current source connected in parallel with said first current
source, constituted to supply said machining gap with a current
superimposed on the current from said first current source, and higher in
output current response speed than said first current source;
a third current source connected in parallel with said first current
source, capable of supplying a current in a direction opposite to the
current supplying direction of said second current source, and higher in
output current response speed than said first current source;
means for setting a current command value signal corresponding to the
waveform shape of the current pulse to be supplied to said machining gap;
first control means for outputting said current command value signal to
said first current source;
second control means for outputting a first polarity difference between
said current command value signal and a current signal detected by said
current detection means as the current command of said second current
source; and
third control means for outputting a second polarity difference between
said current command value signal and a current signal detected by said
current detector as the current command of said third current source.
14. A method for controlling a power supply for an electrical discharge
machine comprising a constant current supply section having at least a
first switching device and an output current on-off section having a
second switching device to supply machining power to a machining gap
between an electrode and a workpiece provided in dielectric, said method
comprising the steps of:
setting the output current level and output current ripple of said constant
current supply section;
defining the addition result of said set output current level and output
current ripple as the output current command signal of said constant
current supply section and comparing said output current command signal
with the output current of said constant current supply section; and
controlling the switching device of said constant current supply section
according to the result of said comparing step.
15. A power supply apparatus for an electrical discharge machine comprising
a constant current supply section having at least a first switching device
and an output current on-off section having a second switching device to
supply machining power to a machining gap between an electrode and a
workpiece provided in dielectric, comprising:
detection means for detecting the output current of said constant current
supply section and outputting a detection value;
output current level setting means for setting the value of the output
current level of said constant current supply section;
ripple current setting means for setting the value of the output current
ripple of said constant current supply section;
comparing means for comparing a set value found by adding the set value of
said ripple current setting means to the set value of said output current
level setting means with said detection value of said detection means; and
means for on-off controlling said first switching device in the constant
current supply section according to the comparison of said comparing
means.
16. The power supply apparatus for the electrical discharge machine as
defined in claim 15, wherein said ripple current setting means comprises
modulating means for modulating the set signal frequency of said ripple
current set value according to the set value of said output current level
setting means.
17. A power supply apparatus for an electrical discharge machine comprising
a constant current supply section having at least a first switching device
and an output current on-off section having a second switching device to
supply machining power to a machining gap between an electrode and a
workpiece provided in dielectric, comprising:
detection means for detecting the output current of said constant current
supply section;
output current level setting means for commanding the output current level
of said constant current supply section;
ripple current setting means for outputting a ripple current set value
setting signal for setting the ripple in the output current of said
constant current supply section;
means for outputting a synchronization signal synchronized with the ripple
current set value setting signal of said ripple current setting means;
comparing means for comparing a set value, found by adding the set value of
said ripple current setting means to the set value of said output current
level setting means, with the detection value of said detection means;
gate means for receiving the output of said comparing means and said
synchronization signal to eliminate noise generated when said first
switching device is switched on/off; and
means for on-off controlling said first switching device according to the
output of said gate means.
18. A power supply apparatus for an electrical discharge machine comprising
constant current supply sections having at least first switching devices
and output current on-off sections having second switching devices to
supply machining power to a machining gap between an electrode and a
workpiece provided in dielectric, comprising:
a first constant current supply section;
a second constant current supply section;
first detection means for detecting the output current of said first
constant current supply section;
second detection means for detecting the output current of said second
constant current supply section;
output current level setting means for setting the output current levels of
said first and second constant current supply sections;
first ripple current setting means for setting the output current ripple of
said first constant current supply section;
second ripple current setting means for setting a set value 180 degrees out
of phase with the set value of said first ripple current setting means;
first comparing means for comparing a set value, found by adding the set
value of said first ripple current setting means to the set value for said
first and second constant current supply sections for said output current
level setting means, with the detection value of said first detection
means;
second comparing means for comparing a set value, found by adding the set
value of said second ripple current setting means to the set value for
said first and second constant current supply sections for said output
current level setting means, with the detection value of said second
detection means; and
means for on-off controlling said first switching devices in the first and
second constant current supply sections according to the comparison
results of said first and second comparing means.
19. A power supply apparatus for an electrical discharge machine comprising
a constant current supply section having at least a first switching device
and an output current on-off section having a second switching device to
supply machining power to a machining gap between an electrode and a
workpiece provided in dielectric, comprising:
detection means for detecting the output current of said constant current
supply section;
output current level setting means for commanding the output current level
of said constant current supply section;
comparing means for comparing the set value of said output current level
setting means with the detection value of said detection means to output a
signal which switches off the first switching device in the constant
current supply section according to the result of said comparison;
timer means for receiving the comparison output of said comparing means and
outputting a signal which switches on the first switching device in said
constant current supply section when a predetermined period of time
elapses after said comparing means has output a signal which switches off
the first switching device in said constant current supply section; and
means for on-off controlling the first switching device according to the
output of said timer means.
20. A method for controlling a power supply for an electrical discharge
machine comprising a constant-current supply section with a first
direct-current power supply, a first switching device, a diode and a
reactor for supplying a machining power to a machining gap between an
electrode and a workpiece disposed in a dielectric fluid, comprising the
steps of:
switching said first switching device on/off at desired intervals to supply
said machining gap with said current corresponding to a current command
value signal from said first direct-current power supply; and
adding a current for suppressing the reduction of an output current
occurring at the off time of said first switching device.
21. A power supply apparatus for an electrical discharge machine comprising
a constant-current supply section having a first direct-current power
supply, a first switching device connected to one pole of said first
direct-current power supply, a reactor connected in series with said first
switching device, a first diode one end of which is connected to the other
pole of said first direct-current power supply and the other end of which
is connected to the connection point of said first switching device and
said reactor, an output current on-off section having a second switching
device for supplying a machining power to a machining gap between an
electrode and a workpiece disposed in a dielectric fluid, a series
connection of a second direct-current power supply having a voltage
capable of supplying said machining gap with a voltage substantially equal
to or lower than an electrical discharge voltage, a third switching device
and a second diode connected in parallel with said first diode of said
constant-current supply section.
22. The power supply apparatus for an electrical discharge machine as
defined in claim 21, further comprising:
first comparing means for comparing a current command value with a current
detection value of said reactor and generating an inversion output signal;
second comparing means for comparing an overcurrent command value with said
current detection value of said reactor;
timer means whose input is connected to the output of the first comparing
means; and
first status storing means having a reset input connected to the output of
said second comparing means and a set input connected to the output
inversion signal of said first comparing means;
wherein said first switching device is controlled by the product of the
output of said timer means, the output of said first status storing means
and an electrical discharge signal, said third switching device is
controlled by the product of the output of said first status storing means
and the electrical discharge signal, said second switching device is
controlled by the electrical discharge signal; and
wherein said first switching device is switched off for a period of time
set by said timer means when the current detection value of said reactor
exceeds the current command value, and said third switching device also is
switched off when the current detection value of said reactor exceeds the
overcurrent command value.
23. A method for controlling a power supply for an electrical discharge
machine comprising a constant-current supply section comprising a first
direct-current power supply, a first switching device, a diode and a
reactor for supplying a machining power to a machining gap between an
electrode and a workpiece disposed in a dielectric fluid, comprising the
steps of:
supplying said machining gap from a second direct-current power supply with
a voltage higher than an electrical discharge voltage and lower than a
voltage supplied by said first direct-current power supply and switching
said first switching device off when an output current is at a
predetermined current level; and
switching on/off a switching device different from the first switching
device at desired intervals to control the current from said second
direct-current power supply.
24. A power supply apparatus for an electrical discharge machine comprising
a constant-current supply section having a first direct-current power
supply, a first switching device connected to one pole of said first
direct-current power supply, a reactor connected in series with said first
switching device, and a diode one end of which is connected to the other
pole of said first direct-current power supply and the other end of which
is connected to the connection point of the first switching device and the
reactor, and an output current on-off section having a second switching
device for supplying a machining power to a machining gap between an
electrode and a workpiece disposed in a dielectric fluid, wherein a series
connection of a second direct-current power supply has a voltage capable
of supplying said machining gap with a voltage substantially equal to or
lower than an electrical discharge voltage, a third switching device and a
diode is connected in parallel with the diode of said constant-current
supply section, and a series connection of a third direct-current power
supply having a voltage capable of supplying the machining gap with a
voltage higher than the electrical discharge voltage and lower than a
voltage supplied by said first direct-current power supply, a fourth
switching device and a diode is connected in parallel with the diode of
said constant-current supply section.
25. The power supply apparatus for an electrical discharge machine as
defined in claim 24, further comprising first comparing means for
comparing a current command value with a current detection value of said
reactor and generating an inversion output, second comparing means for
comparing an overcurrent command value with the current detection value of
said reactor, timer means whose input terminal is connected to the output
of said first comparing means, and first status storing means having a
reset input terminal connected to the output of said second comparing
means and a set input terminal connected to the inversion output of said
first comparing means;
wherein said fourth switching device is controlled by the output of said
timer means and a current increase signal, the output of said first status
storing means and an electrical discharge signal;
said first switching device is controlled by the product of the output of
said timer means, the current increase signal and the electrical discharge
signal;
said third switching device is controlled by the product of the output of
said first status storing means and the electrical discharge signal;
said second switching device is controlled by the electrical discharge
signal; and
further, said fourth switching device is switched off for a period of time
set in the timer means when the current detection value of the reactor
exceeds the current command value, and said third and fourth switching
devices also are switched off when the current detection value of the
reactor exceeds the overcurrent command value.
26. A power supply apparatus for an electrical discharge machine comprising
a constant-current supply section having a first direct-current power
supply, a first switching device connected to one pole of said first
direct-current power supply, a reactor connected in series with said first
switching device, and a diode one end of which is connected to the other
pole of said first direct-current power supply and the other end of which
is connected to the connection point of the first switching device and the
reactor, and an output current on-off section having a second switching
device for supplying a machining power to a machining gap between an
electrode and a workpiece disposed in a dielectric fluid, said apparatus
further comprising:
a series connection of a second direct-current power supply having a
voltage capable of supplying said machining gap with a voltage
substantially equal to or lower than an electrical discharge voltage;
a third switching device and a diode connected in parallel with the diode
of said constant-current supply section; and
a series connection of a fourth direct-current power supply capable of
changing a voltage, a fourth switching device and a diode connected in
parallel with the diode of said constant-current supply section.
27. The power supply apparatus for an electrical discharge machine as
defined in claim 26, further comprising:
first comparing means for comparing a current command value with a current
detection value of said reactor;
second comparing means for comparing an overcurrent command value with the
current detection value of said reactor;
timer means having an input terminal connected to the output of said first
comparing means; and
first status storing means having a reset input terminal connected to the
output of said second comparing means and a set input terminal connected
to the inversion output of said first comparing means;
wherein said fourth switching device is controlled by the product of the
output of said timer means, the output of said first status storing means
and an electrical discharge signal, said first switching device is
controlled by the product of a no-load voltage signal and the electrical
discharge signal, said third switching device is controlled by the product
of the output of said first status storing means and the electrical
discharge signal, said second switching device is controlled by the
electrical discharge signal, and further said fourth switching device is
switched off for a period of time set by said timer means when the current
detection value of said reactor exceeds said current command value, and
said third and fourth switching devices also are switched off when the
current detection value of the reactor exceeds the overcurrent command
value.
28. A power supply apparatus for an electrical discharge machine comprising
a constant-current supply section having a first direct-current power
supply, a first switching device connected to one pole of said first
direct-current power supply, a reactor connected in series with said first
switching device, and a diode one end of which is connected to the other
pole of said first direct-current power supply and the other end of which
is connected to the connection point of said first switching device and
the reactor, and an output current on-off section having a second
switching device for supplying a machining power to a machining gap
between an electrode and a workpiece disposed in a dielectric fluid, said
apparatus further comprising:
a series connection of a second direct-current power supply having a
voltage capable of supplying said machining gap with a voltage
substantially equal to or lower than an electrical discharge voltage;
a third switching device and a diode connected in parallel with the diode
of said constant-current supply section; and
a series connection of a third direct-current power supply having a voltage
capable of supplying the machining gap with a voltage higher than a
voltage supplied by said first direct-current power supply, a fourth
switching device and a resistor, connected in parallel with said machining
gap.
29. The power supply apparatus for an electrical discharge machine as
defined in claim 28, further comprising:
first comparing means for comparing a current command value with a current
detection value of said reactor;
second comparing means for comparing an overcurrent command value with the
current detection value of said reactor;
timer means whose input terminal is connected to the output of said first
comparing means; and
first status storing means having a reset input terminal connected to the
output of said second comparing means and a set input terminal connected
to the inversion signal of the output of said first comparing means;
wherein said first switching device is controlled by the product of the
output of said timer means, the output of said first status storing means
and an electrical discharge signal, said third switching device is
controlled by the product of the output of said first status storing means
and the electrical discharge signal, said second switching device is
controlled by the electrical discharge signal, and further said first
switching device is switched off for a period of time set by said timer
means when the current detection value of said reactor exceeds the current
command value, said third switching device also being switched off when
the current detection value of said reactor exceeds the overcurrent
command value, and said fourth switching device is switched on by the
product of a high-voltage pulse signal and the electrical discharge
signal.
30. A power supply apparatus for an electrical discharge machine comprising
a constant-current supply section having a first direct-current power
supply, a first switching device connected to one pole of said first
direct-current power supply, a reactor connected in series with said first
switching device, and a diode one end of which is connected to the other
pole of said first direct-current power supply and the other end of which
is connected to the connection point of said first switching device and
said reactor, and an output current on-off section having a second
switching device for supplying a machining power to a machining gap
between an electrode and a workpiece disposed in a dielectric fluid,
wherein:
said first direct-current power supply comprises a plurality of
direct-current power supplies having predetermined voltages and connected
in series with each other, one of said plurality of direct-current power
supplies being a second direct-current power supply having a voltage
capable of supplying said machining gap with a voltage substantially equal
to or lower than an electrical discharge voltage;
one end of a series connection of a third switching device and a diode is
connected to the connection point of said second direct-current power
supply and a third direct-current power supply, and the other end thereof
is connected to the connection point of said first switching device and
said reactor.
31. The power supply apparatus for an electrical discharge machine as
defined in claim 30, wherein one of said plurality of direct-current power
supplies is employed as a fourth direct-current power supply having a
voltage capable of supplying said machining gap with a voltage higher than
the electrical discharge voltage and lower than a voltage supplied by the
first direct-current power supply in conjunction with said second
direct-current power supply, one end of a series connection of a third
switching device and a diode is connected to the connection point of said
third direct-current power supply and fifth direct-current power supply
other than said second direct-current power supply, and the other end
thereof is connected to the connection point of said first switching
device and said reactor.
32. The power supply apparatus for an electrical discharge machine as
defined in claim 30, wherein a sixth direct-current power supply is
connected to said first direct-current power supply, one end of a series
connection of a fifth switching device and a resistor is connected to one
end of said sixth direct-current power supply, and the other end, thereof
is connected to one of the electrode and the workpiece. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a method and apparatus for controlling a
power supply of an electrical discharge machine which supplies machining
power to a machining gap between an electrode and a workpiece provided in
dielectric.
2. Description of the Background Art
An electrical discharge machine supplies a constant current pulse to a
machining gap to melt a workpiece and remove molten material therefrom and
to machine the workpiece by the discharge of energy. Generally, the
following four conventional power supply circuit arrangements are used to
supply the constant current pulse.
One known circuit arrangement for a first power supply apparatus is shown
in FIG. 54. This arrangement is, for example, disclosed in Japanese
Laid-Open Patent Publication No. SHO62-27928 as a "Pulse Generator Used
with the Electrical Erosion Machine Tool."
In FIG. 54, the numeral 1 indicates an electrode, 2 denotes a workpiece, 3
designates a control circuit for a switching device 4, 4 represents a
switching device, 5 indicates a power supply for supplying a machining
current, 6 designates a diode for causing a residual current to flow, 7
represents a current detection resistor, 8a and 8b denote stray
inductances of wiring, 9 indicates a comparator, 10 represents an envelope
signal generator, and 18 designates a servo device for exercising the
servo control of the electrode 1.
The operation of this circuit will now be described. Before a discharge is
started, the switching device 4 is conducting and a machining voltage is
applied to the machining gap between the electrode 1 and the workpiece 2
by the power supply 5. Upon the start of the discharge, a pulse command 16
corresponding to a machining current waveform to be supplied to the
machining gap is output from a control apparatus (not shown in FIG. 54) to
the envelope signal generator 10. The pulse command 16 is output by the
envelope signal generator 10 as envelope signals 13, 14. FIG. 55 shows the
shapes of the envelope signals 13, 14. In the comparator 9, the current
flowing in the machining gap is detected by the current detection resistor
7 to obtain a present machining current value 15, thereby comparing the
envelope signals 13, 14 with the present machining current value 15 and
outputting a control signal 12 to the control circuit 3. The control
circuit 3 switches on/off the switching element 4 under the control of the
control signal 12 to control the machining current within a predetermined
value. Namely, when the present machining current value 15 exceeds the
envelope signal 13, the switching device 4 is turned off. Conversely, when
the present machining current value 15 falls below the envelope signal 14,
the switching device 4 is turned on. The machining current is controlled
in the above method.
In this method, the rising speed of the machining current waveform is
determined by the current detection resistor 7 and the magnitude of the
inductances 8a, 8b of a machining current supply feeder, i.e., the
resistor and inductances are used as loads to carry out switching control.
A second conventional circuit arrangement for a power supply apparatus is
shown in FIG. 58, which is disclosed, for example, in Japanese Laid-Open
Utility Model Publication No. SHO57-33949 as a "Pulse Generation Circuit
Controlled for Formation by Intermittent Electrical Discharges". This
power supply apparatus has been improved in rising and falling speeds of
the machining current, as compared to the first power supply apparatus, in
order to ensure faster operation. In FIG. 58, an auxiliary power supply
28, a first switching device 4, a current detector 24, a reactor 22 and a
diode 23 constitute a first auxiliary circuit. A power supply 5, the
auxiliary power supply 28, the first switching device 4, the current
detector 24, the reactor 22, an electrode 1, a workpiece 2 and a second
switching device 20 constitute a main circuit.
The operation of this circuit will now be described. In the first auxiliary
circuit, the switching device 4 is driven by a control circuit 27 under
the control of the detection signal of the current detector 24. The
control circuit 27 carries out the switching control of the switching
device 4 so as to render the current flowing in the current detector 24
constant. In this case, the reactor 22 inserted in the circuit allows the
current flowing in the first auxiliary circuit to be kept constant.
This second power supply apparatus is fitted with a second switching device
20 exclusively employed to switch the discharge pulse on/off. When the
discharge pulse is off, a current within a predetermined range flows in
the first auxiliary circuit on a steady-state basis, and as soon as the
discharge is started, the machining current is supplied from the first
auxiliary circuit. This enables the current to rise extremely fast. The
current during the discharge flows in the main circuit which consists of
the power supply 5, the auxiliary power supply 28, the first switching
device 4, the current detector 24, the reactor 22, the electrode 1, the
workpiece 2 and the second switching device 20. When the discharge has
ended, the current which had been flowing in the reactor 22 of the main
circuit flows to the second diode 23 in the first auxiliary circuit,
thereby intercepting the current of the machining gap rapidly.
A first diode 25 is provided to raise power supply efficiency by forming a
second auxiliary circuit and causing the current flowing in the reactor 22
to return to the power supply 5 when the first switching device 4 and the
second switching device 20 are both switched off. The second auxiliary
circuit is constituted by the first diode 25, the current detector 24, the
reactor 22, the second diode 23 and the main power supply 5. FIG. 59 shows
a machining current waveform generated by the second power supply
apparatus.
Also, there is a third conventional circuit arrangement for a power supply
apparatus shown in FIG. 60, which is disclosed, for example, in Japanese
Laid-Open Patent Publication No. HEI2-34732 as a "Control Method for the
Electrical Discharge Machining Power Supply." In FIG. 60, 30a to 30e
indicate drive devices which cause switching devices 32a to 32e to conduct
and which constitute a logic circuit 35. 33a to 33e represent limiting
resistors which control a machining current and which have different
values individually. Between an electrode 1 and a workpiece 2 is a
detector 36 for detecting a discharge start. This detector 36 transmits a
discharge detection signal 37 to the logic circuit 35. The logic circuit
35 selects the switching devices 32a to 32e to be driven under the control
of the output signal of an oscillator 34 and the discharge detection
signal 37.
The operation of this circuit will now be described. In the circuit, a
power supply 5 is provided for supplying a current and a parallel
connection of circuits, each comprising series connections of the
switching devices 32a to 32e and the current limiting resistors 33a to
33e, is connected in series with the power supply 5. The resistance values
of the current limiting resistors 33a to 33e different from each other are
designed to be a power of two, i.e., once, twice, four times, etc. When a
rectangular wave having a constant current value and a duration t.sub.p as
shown in FIG. 61 is to be supplied, some of the switching devices 32 are
switched on by their corresponding drive circuit 30 to cause current to
flow through the corresponding current limiting resistors 33. When the
discharge is started, a machining current is supplied to the machining gap
through selected resistors 33. A difference voltage between the output
voltage of the main power supply 5 and the discharge voltage generated at
the machining gap between the electrode 1 and the workpiece 2 is applied
to each current limiting resistor, thereby determining the current flowing
in the current limiting resistor. Since the discharge voltage is generally
a constant value, the machining current is determined uniquely by the
selection of the current limiting resistors.
Further, as shown in FIG. 62, the rising speed of a current waveform can be
controlled. By switching the switching devices 32 on/off continuously
after the discharge current has risen up to a point indicated by 48 in
FIG. 62, the current can be further increased but can be raised with its
slope further reduced. Such intentional control of the discharge current
waveform is often exercised to provide finer control of the machining
operation.
Finally, there is a circuit arrangement for a fourth conventional power
supply apparatus shown in FIG. 63, which is disclosed, for example, in the
specification of U.S. Pat. No. 4,306,135. In this drawing, 49 indicates a
fixed current limiting resistor, 50 denotes a semiconductor amplifier such
as an FET, 51 designates a switching device for switching the
semiconductor amplifier 50 on/off to turn a discharge pulse on/off, 52
represents a digital signal which specifies the current waveform shape of
the discharge pul | | |