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Claims  |
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I claim:
1. An integrated circuit power transistor, comprising:
an elongate, resistive, base region;
an elongate emitter region formed in part of the base region to provide a
base-emitter junction, the base-emitter junction including a base side
opposite an emitter side and having a length; and
a strip-like base connection formed in part of the base region, the base
connection extending from a base terminal towards a remote end, and
including a junction-facing edge facing the base-emitter junction, the
junction-facing edge being spaced from the base-emitter junction by a
distance that decreases towards the remote end of the base connection to
set the base side of the base-emitter junction to substantially the same
voltage at all points along the length of the base-emitter junction
despite an ohmic voltage drop in the base connection that increases
towards the remote end of the base connection.
2. The integrated circuit power transistor of claim 1, wherein the base
connection includes:
a strip-like base metal overlying part of the base region; and
an elongate base plug formed in part of the base region under the base
metal, the base plug including a junction-facing edge, facing the
base-emitter junction, the junction-facing edge of the base plug providing
the junction-facing edge of the base connection.
3. The integrated circuit power transistor of claim 2, wherein the emitter
region is shaped to provide a base-emitter junction substantially parallel
to the base metal.
4. The integrated circuit power transistor of claim 2, wherein the
junction-facing edge of the base plug is substantially parallel to the
base metal.
5. The integrated circuit power transistor of claim 1, wherein:
the power transistor additionally includes an oxide layer overlying the
base region, the oxide layer having a through-hole formed therein;
the base connection includes
an elongate base contact formed in the through-hole in the oxide layer, and
a strip-like base metal overlying the base contact and part of the oxide
layer; and
the base contact includes a junction-facing edge, facing the base emitter
junction, the junction-facing edge of the base contact providing the
junction-facing edge of the base connection.
6. The integrated circuit power transistor of claim 5, wherein the emitter
region is shaped to provide a base-emitter junction substantially parallel
to the base metal.
7. The integrated circuit power transistor of claim 5, wherein the
junction-facing edge of the base connection is substantially parallel to
the base metal.
8. The integrated circuit power transistor of claim 1, additionally
including:
a strip-like emitter metal formed on part of the emitter region, the
emitter metal extending from an emitter terminal towards a remote end; and
means, contacting the emitter metal, for setting the emitter side of the
base-emitter junction to substantially the same voltage at all points
along the length of the base-emitter junction despite an ohmic voltage
drop in the emitter metal that increases towards the remote end of the
emitter metal.
9. The integrated circuit power transistor of claim 8, wherein the base
connection includes:
a strip-like base metal overlying part of the base region; and
an elongate base plug formed in part of the base region, wherein the base
region is formed under the elongate base plug, the base plug including a
junction-facing edge facing the base-emitter junction, the junction-facing
edge of the base plug providing the junction-facing edge of the base
connection.
10. The integrated circuit power transistor of claim 9, wherein the emitter
region is shaped to provide a base-emitter junction substantially parallel
to the base metal.
11. The integrated circuit power transistor of claim 9, wherein the
junction-facing edge of the base plug is substantially parallel to the
base metal.
12. The integrated circuit power transistor of claim 8, wherein:
the power transistor additionally includes an oxide layer overlying the
base region, the oxide layer having a through-hole formed therein;
the base connection includes
an elongate base contact formed in the through-hole in the oxide layer, and
a strip-like base metal overlying the base contact and part of the oxide
layer; and
the base contact includes a junction-facing edge facing the base-emitter
junction, the junction-facing edge of the base contact providing the
junction-facing edge of the base connection.
13. The integrated circuit power transistor of claim 12, wherein the
emitter region is shaped to provide a base-emitter junction substantially
parallel to the base metal.
14. The integrated circuit power transistor of claim 12, whereto the
junction-facing edge of the base connection is substantially parallel to
the base metal.
15. The integrated power transistor of claim 8, wherein the means for
setting the emitter side of the base-emitter junction to substantially the
same voltage at all points along the length of the base-emitter junction
includes:
an elongate contact zone contacting the emitter metal;
an elongate junction zone adjacent the base-emitter junction; and
plural interconnecting zones distributed along the contact zone and
connecting the contact zone to the junction zone, the interconnecting
zones having resistances that progressively decrease towards the remote
end of the emitter metal.
16. An integrated circuit power transistor, comprising:
an elongate, resistive, base region;
an elongate emitter region formed in part of the base region to provide a
base-emitter junction, the base-emitter junction including a base side
opposite an emitter side and having a length;
a strip-like base metal formed on part of the base region, the base metal
extending from a base terminal towards a remote end;
an elongate base plug formed in the base region under the base metal and
contacting the base metal, the base plug including a junction-facing edge
facing the base-emitter junction, the junction-facing edge being spaced
from the base-emitter junction by a distance in at decreases towards the
remote end of the base metal to set the base side of the base-emitter
junction to substantially the same voltage at all points along the length
of the base-emitter junction despite an ohmic voltage drop in the base
metal that increases towards the remote end of the base metal;
a strip-like emitter metal formed on part of the emitter region, and
extending from an emitter terminal towards a remote end; and
means, contacting the emitter metal, for setting the emitter side of the
base-emitter junction to substantially the same voltage at all points
along the length of the base-emitter junction despite an ohmic voltage
drop in the emitter metal that increases towards the remote end of the
emitter metal.
17. The integrated circuit power transistor of claim 16, wherein the
emitter region is shaped to provide a base-emitter junction substantially
parallel to the base metal.
18. The integrated circuit power transistor of claim 16, wherein the
junction-facing edge of the base plug is substantially parallel to the
base metal.
19. A method of distributing emitter current uniformly in a power
transistor having an elongate base-emitter junction between an elongate
emitter region formed in an elongate base region, the method comprising
the steps of:
forming a strip-like base connection in part of the base region, the base
connection extending from a base terminal towards a remote end, and
including a junction-facing edge facing the base-emitter junction and
spaced therefrom by a distance; and
shaping at least one of the junction-facing edge and the base-emitter
junction to set the distance at plural points on the base-emitter junction
such that the voltage drop between the base terminal and each of the
plural points on the base-emitter junction is the same, the voltage drop
between the base terminal and each of the plural points on the
base-emitter junction being a sum of a first voltage drop and a second
voltage drop, the first voltage drop being a voltage drop between the base
terminal and a point on the base connection opposite the point on the
base-emitter junction due to flow of base current through the base
connection, the second voltage drop being a voltage drop between the point
on the base connection and the point on the base-emitter junction due to
flow of a segment of the base current through the base region.
20. The method of claim 19, additionally comprising the steps of:
forming a strip-like emitter metal on part of the emitter region remote
from the base-emitter junction, the emitter metal extending from an
emitter terminal towards a remote end, substantially parallel to the
base-emitter junction; and
shaping the emitter region between the emitter metal and the base-emitter
junction to provide differing resistances between the emitter metal and
each of plural points on the: base-emitter junction such that the voltage
drop between the emitter terminal and each of the plural points on the
base-emitter junction is the same, the voltage drop between the emitter
terminal and each of the plural points on the base-emitter junction being
a sum of a first voltage drop and a second voltage drop, the first voltage
drop being a voltage drop between the emitter terminal and a point on the
emitter metal opposite the point on the base-emitter junction due to flow
of emitter current through the emitter metal, the second voltage drop
being a voltage drop between the point on the emitter metal and the point
on the base-emitter junction due to flow of a segment of the emitter
current through the resistance. |
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Claims  |
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Description  |
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FIELD OF THE INVENTION
The invention relates to transistor structures for use in integrated
circuits, and, in particular, to bipolar power transistor structures.
BACKGROUND OF THE INVENTION
Bipolar power transistors used in integrated circuits conventionally have
an elongate structure. An elongate structure minimizes the area of the
integrated circuit required for a transistor having a given current
handling capability. The structure of a typical bipolar power transistor
10 is shown in FIG. 1. A primary consequence of the elongate structure is
that the collector region 11, the collector metal 12, the emitter region
13, the emitter metal 14, the base region 15, the base metal 16, and the
base-emitter junction 18 between the base region and the emitter region
are also elongate. Additionally, the base-emitter junction is serrated to
increase the junction length within the overall dimensions of the
transistor.
The emitter metal 14 connects the emitter region 13 of the transistor to a
hypothetical emitter terminal 20, and thence to other elements (not shown)
of the integrated circuit. In the example shown, the emitter metal 14 is a
strip of metal deposited on the surface of the emitter region and
extending from the emitter region to other pans (not shown) of the
integrated circuit.
The emitter metal 14 has an appreciable resistance along its length between
the emitter terminal 20 and its remote end 22, remote from the emitter
terminal. As a result of this resistance, the voltage VEA applied to the
emitter region 13, and, hence, to the emitter side 17 of the base-emitter
junction 18 differs from the voltage VET at the emitter terminal. This
voltage difference progressively increases along the length of the emitter
metal 14 towards the remote end 22. With the emitter current IE flowing in
the direction shown in FIG. 1, the voltage applied to the emitter side 17
of the base-emitter junction progressively increases from a minimum VEP at
the end of the emitter region adjacent the emitter terminal 20 to a
maximum VER at the end of the emitter region adjacent the remote end 22 of
the emitter metal.
The current through the base-emitter junction 18 depends on the
base-emitter voltage VBE according to exp(qVBE/kT), where q is the
electronic charge, VBE is the voltage between the base side 19 and the
emitter side 17 of the base-emitter junction 18, k is Boltzman's constant,
and T is the temperature in degrees K. Hence, the variation in the voltage
applied to the emitter region 13 by the emitter metal 14 at different
points along the length of the base-emitter junction causes the current
through the base-emitter junction to vary significantly from one end of
the base-emitter junction to the other.
For example, at an emitter current IE of 500 mA, the measured difference
between the voltage at the emitter terminal VET and the voltage VER at the
remote end 22 of the emitter metal was 326 mV. As a result of the
corresponding difference in the voltage at the emitter side 17 of the
base-emitter junction, the emitter current IER at the end of the emitter
region adjacent the remote end 22 of the emitter metal was less than one
one-millionth of the emitter current IEP at the end of the emitter region
adjacent the emitter terminal 20. This imbalance in the emitter current
resulting from the change in the voltage at the emitter side of the
base-emitter junction due to the ohmic drop in the emitter metal 14
requires that the transistor be made larger than would otherwise be
required to provide a given current handling capacity.
U.S. Pat. No. 4,072,979 discloses the structure shown in FIG. 2. This
structure provides a substantially uniform voltage at the emitter side 37
of the base-emitter junction 38 along the length of the base-emitter
junction. In the structure shown in FIG. 2, the emitter region 32 is
divided into a junction zone 41, and plural contact zones 43 and plural
interconnecting zones 45 arrayed along the length of the base-emitter
junction 38. Each interconnecting zone 45 connects one contact zone 43 to
part of the junction zone 41. The emitter metal 34 runs along the length
of the emitter region 32 and contacts each contact zone 43.
Between each pair of adjacent interconnecting zones 45 is a low
conductivity zone 47. The low-conductivity zone is a zone of intrinsic
material, or base region material. The conductivity of the
low-conductivity zone is substantially less titan that of the emitter
region, so that the emitter current flows from each contact zone 43 to the
junction zone 41 via the respective interconnecting zone 45. The
interconnecting zones each have a resistance determined by their widths W,
which differ along the length of the emitter region 32.
The resistance of each interconnecting zone 45 introduces an additional
voltage difference between the emitter metal 34 and the part of the
junction zone 41 adjacent the interconnecting zone. The total difference
between the voltage VET at the hypothetical emitter terminal 40 and the
voltage at the emitter side 37 of the base-emitter junction adjacent each
interconnecting zone 45 is therefore the sum of the voltage drop in the
emitter metal 34 between the emitter terminal 40 and the respective
contact zone 43 and the voltage drop due to the resistance of the
interconnecting zone.
To distribute the voltage at the emitter side 37 of the base-emitter
junction 38 evenly along the length of the base-emitter junction, and,
hence, to distribute the emitter current evenly, the width W of each
interconnecting zone 45 is designed to provide a resistance that causes
the voltage drop across the interconnecting zone to be such that the total
voltage drop between the emitter terminal 40 and the part of the emitter
side 37 of the base-emitter junction adjacent the interconnecting zone is
the same for all the interconnecting zones. The width WP of an
interconnecting zone 45 closer to the emitter terminal 40 is made less
(giving a higher resistance) than the width WR of an interconnecting zone
more remote from the emitter terminal. In this way, the voltage at the
emitter side 37 of the base-emitter junction 38 is made the same along
the: entire length of the base-emitter junction. This provides a
significant improvement in the evenness of the distribution of the emitter
current along the length of the base-emitter junction.
Providing the same voltage at the emitter side 17 of the base-emitter
junction 18 at all points along the length of the base-emitter junction
shown in FIG. 1 does not result in an entirely uniform emitter current
distribution, however. This is because there is a secondary effect,
namely, the ohmic loss of base voltage along the length of the base metal
16 caused the flow of the base current through the base metal. This causes
the voltage applied to the base side 19 of the base-emitter junction to
change along the length of the bate-emitter junction.
The base connection 56 connects the base region 15 of the transistor to the
hypothetical base terminal 50, and thence to other elements (not shown) of
the integrated circuit. In the example shown, the base connection 56
includes the base metal 16 deposited on the surface of the base plug 54
formed in the base region 15. The base plug is a highly-doped region of
the same conductivity as the base region. For example, in an npn
transistor, the base plug is a p+ region. In known power transistors, the
base plug 54 is elongate and runs parallel to the base-emitter junction
18.
The base metal 16 has an appreciable resistance along its length between
the base terminal 50 and the remote end 52 of the base metal. As a result
of this resistance, the voltage VBA applied to the base region, and hence
to the base side 19 of the base-emitter junction 18, differs from the
voltage VBT applied to the base terminal 50. Due to the flow of the base
current though the base metal, the difference between the voltage VBT at
the base terminal 50 and the voltage VBA applied to the base region 15
increases along the length of the base metal towards the remote end 52.
With the base current IB flowing in the base metal in the direction shown
in FIG. 1, the voltage applied to the base side 19 of the base-emitter
junction progressively decreases from a maximum VBP at the end of the base
region adjacent the base terminal 50 to a minimum VBR at the end of the
base region adjacent the remote end 52 of the base metal.
If the emitter structure shown in FIG. 2 is used to make the voltage at the
emitter side 17 of the base-emitter junction 18 the same at all points
along the length of the base-emitter junction, the above-described
variation in the voltage at the base side 19 of the base-emitter junction
18 along the length of the base-emitter junction will reduce the emitter
current carried by the part of the emitter region 12 remote from the base
terminal 50. The same law of current flow discussed above applies. For
example, with a base current of 50 mA, a voltage difference of 79 mV was
measured on the base metal between the base terminal 50 and the remote end
52. As a result of the corresponding difference in voltage between the
opposite ends of the base side 19 of the base-emitter junction 18, the
emitter current carried by the pan of the emitter region 13 remote from
the base terminal 50 is less than one-tenth of that carried by the pan of
the emitter region adjacent the base terminal.
To mitigate the effects of ohmic loss in the base metal on current
distribution, it is known to use a very wide base metal to minimize the
ohmic loss in the base metal. It is also known to provide a wide region of
base material between the base metal and the base-emitter junction. The
voltage drop due to the resistance of the wide region of base material
effectively swamps the change in voltage between the opposite ends of the
base metal 16. Both of these solutions, however, have the effect of
increasing the area required to provide a transistor having a given
current handling capability.
Another way of providing a more even current distribution in an integrated
circuit power transistor is to use a power transistor with a radial
structure. In a radial structure, the base-emitter junction is centered on
the emitter terminal. This structure makes the path length between the
emitter terminal and all points on the emitter side of the base-emitter
junction the same. This structure, however, requires two metallization
layers because the base terminal must overlay the emitter terminal to
enable all points on the base side of the base-emitter junction also to be
equidistant from the base terminal. To balance the current distribution in
the transistor in this manner requires more complicated processing because
of the second metallization layer, and results in a structure that uses
the available area of the integrated circuit less efficiently.
OBJECTS AND SUMMARY OF THE INVENTION
It is an object of the invention to provide a power transistor in which the
emitter current is evenly distributed along the length of the base-emitter
junction independently of the emitter current and current gain of the
transistor. Accordingly, the invention provides an integrated circuit
power transistor comprising an elongate, resistive, base region and an
elongate emitter region formed in part of the base region to provide a
base-emitter junction. The power transistor also includes a strip-like
base connection formed in part of the base region. The base connection
extends from a base terminal towards a remote end, and includes a
junction-facing edge facing the base-emitter junction. The junction-facing
edge is spaced from the base-emitter junction by a distance that decreases
towards the remote end of the base connection. This sets the base side of
the base-emitter junction to substantially the same voltage at all points
along the length of the base-emitter junction despite art ohmic voltage
drop in the base connection that increases towards the remote end of the
base connection.
The base connection may include a strip-like base metal overlying part of
the base region, and an elongate base plug formed in part of the base
region under the base mend. The base plug includes a junction-facing edge
which faces the base-emitter junction and provides the junction-facing
edge of the base connection. Alternatively, the power transistor may
additionally include an oxide layer overlying the base region, and the
base connection may include an elongate base contact formed in the oxide
layer, and a strip-like base metal overlying the base contact and part of
the oxide layer. The base contact includes a junction-facing edge that
faces the base-emitter junction and provides the junction-facing edge of
the base connection.
The power transistor may additionally include a strip-like emitter metal
formed on part of the emitter region and extending from an emitter
terminal towards a remote end, and a structure that contacts the emitter
metal and sets the emitter side of the base-emitter junction to
substantially the same voltage at all points along the length of the
base-emitter junction despite the ohmic voltage drop in the emitter metal
that increases towards the remote end of the emitter :metal. This
structure may include an elongate contact zone contacting the emitter
metal, an elongate junction zone adjacent the base-emitter junction, and
plural interconnecting zones distributed along the contact zone and
connecting the contact zone to the junction zone. The interconnecting
zones have, resistances that progressively decrease towards the remote end
of the emitter metal.
The invention also provides an integrated circuit power transistor that
comprises an elongate, resistive, base region, an elongate emitter region
formed in part of the base region to provide a base-emitter junction, and
a strip-like base metal formed on part of the base region, and extending
from a base terminal towards a remote end. An elongate base plug is formed
in the base region under the base metal, contacting the base metal. The
base plug includes a junction-facing edge facing the base-emitter
junction. The junction-facing edge is spaced from the base-emitter
junction by a distance that decreases towards the remote end of the base
metal to set the base side of the base-emitter junction to substantially
the same voltage at all points along the length of the base-emitter
junction despite the ohmic voltage drop in the base metal that increases
towards the remote end of the base metal. The transistor additionally
comprises a strip-like emitter metal formed on part of the emitter region,
and extending from an emitter terminal towards a remote end. Finally, the
transistor includes a structure that contacts the emitter metal and sets
the emitter side of the base-emitter junction to substantially the same
voltage at all points along the length of the base-emitter junction
despite the ohmic voltage drop in the emitter metal that increases towards
the remote end of the emitter metal.
In both of the power transistors provided by the invention, the emitter
region may be shaped to provide a base-emitter junction substantially
parallel to the base metal, or the junction-facing edge of the base plug
may be substantially parallel to the base metal.
Finally, the invention provides a method of distributing emitter current
uniformly in a power transistor having an elongate base-emitter junction
between an elongate emitter region formed in an elongate base region. In
the method, a strip-like base connection is formed in part of the base
region. The base connection extends from a base terminal towards a remote
end, and includes a junction-facing edge facing the base-emitter junction
and spaced from fire base-emitter junction by a distance. At least one of
the junction-facing edge and the base-emitter junction is shaped to set
the distance between the junction-facing edge and the base-emitter
junction at plural points on the base-emitter junction. The distance
between the junction-facing edge and rise base-emitter junction at each of
the plural points is set such that the voltage, drop between the base
terminal and each of the plural points on the base-emitter junction is the
same. The voltage drop between the base terminal and each of the plural
points on the base-emitter junction is the sum of a first voltage drop and
a second voltage drop. The first voltage drop is the voltage drop between
the base terminal and a point on the base connection opposite the point on
the base-emitter junction, and is due to the flow of base current through
the base connection. The second voltage drop is the voltage drop between
the point on the base connection and the point on the base-emitter
junction, and is due to the flow of a segment of the base current through
the base region.
In the method, a strip-like emitter metal may be formed on part of the
emitter region remote from the base-emitter junction. The emitter metal
extends from an emitter terminal towards a remote end, substantially
parallel to the base-emitter junction. The emitter region between the
emitter metal and the base-emitter junction may be shaped to provide
differing resistances between the emitter metal and each of plural points
on the base-emitter junction. The different resistances are provided such
that the voltage drop between the emitter terminal and each of the plural
points on the base-emitter junction is the same. The voltage drop between
the emitter terminal and each of the plural points on the base-emitter
junction is a sum of a first voltage drop and a second voltage drop. The
first voltage drop is the voltage drop between the emitter terminal and a
point on the emitter metal opposite the point on the base-emitter
junction, and is due to the flow of the emitter current through the
emitter metal. The second voltage drop is the voltage drop between the
joint on the emitter metal and the point on the base-emitter junction, and
is due to the flow of a segment of the emitter current through the
resistance.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 shows the layout of a known integrated circuit power transistor.
FIG. 2 shows the layout of a known integrated circuit power transistor that
includes compensation for ohmic drop along the emitter metal to improve
the evenness of the distribution of the emitter current along the
base-emitter junction.
FIG. 3A shows the layout of an integrated circuit power transistor
according to the invention. The transistor additionally includes
compensation for ohmic drop along the base metal to provide an even
distribution of the emitter current along the base-emitter junction
independent of the emitter current and the current gain of the transistor.
FIG. 3B is a cross-sectional view of the power transistor according to the
invention shown in FIG. 3A.
FIG. 4 illustrates the method by which the spacing between the
junction-facing edge of the: base connection and the base-emitter junction
is calculated in the power transistor according to the invention.
FIG. 5 shows the layout of a first alternative embodiment of the power
transistor according to the invention.
FIG. 6 shows the layout of a second alternative embodiment of the power
transistor according to the invention.
FIG. 7 shows the layout of a third alternative embodiment of the power
transistor according to the invention.
DETAILED DESCRIPTION OF THE INVENTION
The bipolar power transistor 100 for integrated circuit use according to
the invention is shown in FIGS. 3A and 3B. In the power transistor
according to the invention, the junction-facing edge 175 of the base
connection 156 facing the base-emitter junction 118 is shaped to
progressively vary the length of the path through the base region 115
between the base connection and the base-emitter junction at successive
points along the length of the base-emitter junction. The base current
flowing through the base region between the junction-facing edge 175 of
the base connection and the base side 117 of the base-emitter junction
gives rise to a voltage drop across ate base region 115 that varies in
proportion to the distance between the junction-facing edge 175 of the
base connection and the base side 119 of the base-emitter junction. The
junction-facing edge 175 of the base connection 156 is shaped so that, at
all points along the length of the base-emitter junction 118, the
resistance of the base region between the base connection and the base
side 119 of the base-emitter junction is such that the sum of the voltage
drops due to the base current flowing through the base metal 116 to the
point and due to the base current flowing through the base region 115 is
the same.
The layout of the bipolar power transistor 100 according to the invention
is shown in FIG. 3A and a cross-sectional view is shown in FIG. 3B. An npn
transistor will be described as an example. The structure of a pnp
transistor is similar. To simplify the drawings, only one half of the
transistor is shown. The transistor would normally have a structure that
was symmetrical about the line 102.
The lightly-doped N-type region 104 provides the collector region 111 of
the transistor 100. The collector region is isolated from other components
of the integrated circuit by surrounding P-type regions (not shown). A
highly-doped N-type region is formed in the collector region to provide
the collector plug 161. Part of the oxide layer 163 covering the surface
of the collector plug 161 is removed to provide the collector contact 165,
which contacts the collector metal 112.
The base region 115 is formed by introducing a P-type impurity in the
collector region 111 to provide a moderately-doped P-type region. The base
region will be described in more detail below.
The emitter region 113 is formed by introducing an N-type impurity into the
base region 115 to provide a highly-doped N-type region. Formation of the
emitter region in the base region also forms the base-emitter junction
118. The emitter region has the structure shown in FIG. 3A to provide
substantially the same voltage at the emitter side 117 of the base-emitter
junction at all points along the length of the junction despite the ohmic
drop in emitter voltage caused by the emitter current flowing in the
emitter metal 114. Thus, the emitter region is divided into the junction
zone 141 and the contact zone 143 interconnected by the interconnecting
zones 145.
The junction zone 141 extends from the interconnection zones to the emitter
side 117 of the base-emitter junction 118. The base-emitter junction is
serrated to increase the length of the junction within the overall
dimensions of the transistor.
Part of the oxide layer 163 covering parts of the contact zone 143 is
selectively removed to provide the emitter contacts 167, which contact the
emitter metal 114. Several emitter contacts are provided along the length
of the contact zone.
The emitter metal 114 connects the contact zone 143 of the emitter region
113 to other elements (not shown) of the integrated circuit via the
hypothetical emitter terminal 120. The width and thickness of the emitter
metal are such that a substantial ohmic voltage drop occurs along the
length of the emitter metal. The magnitude of the voltage drop increases
progressively towards the remote end 122 of the emitter metal.
To correct the variation in the voltage at the emitter side of the
base-emitter junction 118 caused by the progressive voltage drop along the
length of the emitter metal 114, the junction zone 141 of the emitter
region is connected to the contact zone 143 by the interconnecting zones
145. The interconnecting zones are surrounded by base material which has a
lower conductivity than that of the emitter material. Segments of the
emitter current therefore flow between the contact zone 143 and the
junction zone 141 through the interconnecting zones 145. The width of each
interconnecting zone is set to determine the resistance of the
interconnecting zone such that the sum of the voltage drop due to the
segment of the emitter current flowing through the interconnecting zone
and voltage drop between the emitter terminal 120 and the part of the
contact zone 143 adjacent the interconnecting zone is the same for each
interconnecting zone. For a given voltage at the emitter terminal, this
provides the same voltage at the emitter side 117 of the base-emitter
junction 118 at all points along the length of the junction.
The width e2 of the interconnecting zone 169 adjacent the emitter terminal
120 is less than the width e1 of the interconnecting zone 171 adjacent the
remote end 122 of the emitter metal. The ohmic drop in the emitter metal
114 between the emitter terminal 150 and the part of the emitter metal
adjacent the ,emitter terminal is relatively small. Hence, the width of
the interconnecting zone 169 is made small to provide a relatively large
resistance, and hence a relatively large voltage drop across the
interconnecting zone 169. The ohmic drop in the emitter metal 114 between
the emitter terminal 150 and the end 122 of the emitter metal remote from
the emitter terminal is relatively large. Hence, the width of the
interconnecting zone 171 is made large to provide a relatively small
resistance and hence a relatively small voltage drop across the
interconnecting zone 171.
In the example shown in FIGS. 3A and 3B, the base connection 156 is formed
by the base plug 154 and the base metal 116. The base plug 154 is formed
by introducing additional P-type impurity into a selected part of the base
region 115 to provide a highly-doped P-type region. The base plug includes
the junction-facing edge 175 facing the base-emitter junction 118. Part of
the oxide layer 163 covering the base plug is removed to provide the base
contact 173, which allows the base metal 116 to contact the base plug 154
to complete the base connection 156. The base metal 116 connects the base
plug 154 of the base region 115 to other elements (not shown) of the
integrated circuit via the hypothetical base terminal 150.
Unlike in known power transistors, in which the junction-facing edge of the
base connection are parallel to the base-emitter junction, in the power
transistor 100 according to the invention, the junction-facing edge 175 of
the base connection 156 is shaped to vary the distance between it and the
base-emitter junction 118 along the length of the base-emitter junction.
This variation in the distance between the junction-facing edge 175 of the
base connection and the base-emitter junction 118 along the length of the
base-emitter junction enables the voltage at the base side 119 of the
base-emitter junction to be made the same at all points along the length
of the base-emitter junction. This, together with an emitter structure
that makes the voltage at the emitter side 117 of the base-emitter
junction the same at all points along the length of the base-emitter
junction, distributes the emitter current evenly along the length of the
base-emitter junction independently of the emitter current and the current
gain of the transistor.
The junction-facing edge 175 of the base connection 156, i.e., the
junction-facing edge 175 of the base plug 154, is separated from the base
side 119 of the base-emitter junction 118 by the junction zone 177 of the
base region 115, which is of medium conductivity. Segments of the base
current flowing from the junction-facing edge of the base plug to the base
side 119 of the base-emitter junction through the resistance of the
junction zone 177 cause an ohmic voltage drop between the base plug and
the base side of the base-emitter junction. To provide the same voltage at
the base side 119 of the base-emitter junction at all points along the
length of the base-emitter junction, the voltage drop between the base
terminal 150 and the base side of the base-emitter junction must be the
same at all points along the length of the junction. For example, the
voltage drop between the base terminal 150 and the point P1 on the base
side 119 of the base-emitter junction 118 is given by the sum of the
voltage drop .DELTA.VM in the base metal 116 between the base terminal and
the part of the base metal opposite the point P1 and the voltage drop
.DELTA.VS due to the segment of the base current flowing through the
junction zone 177 between the base plug 154 and the point P1. The voltage
drop .DELTA.VS due to the segment of the base current flowing through the
junction zone 177 between the base plug and the point P1 depends on the
resistance of the part of the junction zone 177 between the base plug and
the point P on the base-emitter junction. The resistance of the junction
zone 177 between the base plug and the point P1 on the base-emitter
junction depends on the distance b1 between the junction-facing edge 175
of the base plug and the point Pt on the base side 119 of the base-emitter
junction.
By shaping the base connection 156 to vary the distance between the
junction-facing edge 175 of the base connection and each point on the
base-emitter junction 118, such as by making the distance b2 at the point
P2 remote from the base terminal 150 less than the distance b1 at the
point P1 near the base terminal, the voltage at the base side 119 of the
base-emitter junction can be made the same all points along the length of
the base-emitter junction despite the change in the voltage drop .DELTA.VM
along the length of the base metal 116.
Due to the variation in the base current flowing through the base metal 116
at different points along the length of the base metal, the distance
between the junction-facing edge 175 of the base connection and the base
side 119 of the base-emitter junction 118 does not vary linearly with
distance from the base terminal 150. An example of the method by which the
shape of the junction-facing edge 175 of the base connection is calculated
is illustrated in FIG. 4. The base connection 156, consisting of the base
plug 154 and the base metal 116, is divided along its length into a number
of equal-length elements, such as the elements 201,202, 203, and 204. Only
four elements are shown in FIG. 4 to simplify the drawing. In practice, a
larger number of element e.g., 16 elements, would be used. The
base-emitter junction 118 is divided into a number of elements
corresponding to and opposite each of the elements of the base connection
156. The elements 211,212, 213, and 214 are shown in FIG. 4.
In the following analysis, it is assumed that the resistance per unit
length of the base metal 116 is constant along the length of the base
metal, and that the resistance of each element of the base metal
(corresponding to each element of the base connection 156) is R. It is
also assumed that the flow of the base current IB between the each element
of the base connection 156 and the corresponding element of the
base-emitter junction 118 is divided equally between each element of the
base connection.
First, the distance b4 between the fourth element 204 of the base
connection and the fourth element 214 of the base-emitter junction 118 at
the end of the base connection remote from the base terminal 150 is set to
the minimum base geometry. From this, the resistance r4 of the junction
zone 177 between the fourth element of the base connection and the base
side of the fourth element of the base-emitter junction is given by:
r4=kb4, where k is a constant.
The voltage drop .DELTA.VB4 in the junction zone 177 between the fourth
element 204 of the base connection and the base side of the fourth element
214 of the base-emitter junction is given by:
.DELTA.B4=kb4.times.IB/4.
The voltage drop .DELTA.VM4 in the base metal 116 between the base terminal
150 and the fourth element 204 of the base connection is given by:
.DELTA.VM4=R(IB+3IB/4+2IB/4+IB/4)=10IB R/4
Hence the voltage difference .DELTA.V4 between the base terminal 150 and
the base side of the fourth element 214 of the base-emitter junction is
given by:
.DELTA.V4=.DELTA.VB4+.DELTA.VM4=IB kb4/4+10IB R/4
The voltage differences .DELTA.V3, .DELTA.V2 and .DELTA.V1 between the base
terminal 150 and the base sides of the elements 213,212, and 211 of the
base-emitter junction respectively opposite the elements 203,202, and 201
of the base connection must be made the same as .DELTA.V4. As an example,
calculation of the distance b2 between the second element 202 of the base
connection and the second element 212 of the base-emitter junction 118
will be shown.
The voltage drop .DELTA.M2 in the base connection between the base terminal
150 and the second element 202 of the base connection is given by:
.DELTA.VM2=R(IB+3IB/4)=7IB RY4
Since the voltage difference .DELTA.V2 between the base terminal 150 and
the base side of the second element 212 of the base-emitter junction is
given by:
.DELTA.V2 =.DELTA.B2+.DELTA.VM2
and must be equal to .DELTA.V4=IB kb4/4+10IB R/4, the voltage drop
.DELTA.B2 between the second element 202 of the base connection and the
base side of the second element 212 of the base-emitter junction is given
by:
##EQU1##
From this, the resistance r2 of the junction zone between the second
element 202 of the base connection and the base side of the second element
212 of the base-emitter junction is given by:
##EQU2##
From this, the distance b2 is given by:
##EQU3##
Similar steps are used to calculate the distance b1 of the first element
201 and the distance b3 of the third element 203 of the base connection
from the first element 211 and the third element 213, respectively, of the
base-emitter junction:
b1=b4+6R/k
b3=b4+R/k
Actual distances for a sixteen element analysis, with a minimum distance of
6 .mu.m are given in Table 1.
TABLE 1
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distance distance
element (.mu.m) element (.mu.m)
______________________________________
1 6.0 9 6.4
2 6.0 10 6.5
3 6.0 11 6.7
4 6.1 12 6.8
5 6.1 13 6.9
6 6.2 14 7.1
7 6.2 15 7.2
8 6.3 16 7.4
______________________________________
FIG. 5 shows an alternative embodiment of the power transistor according to
the invention in which the distance between the junction-facing edge 375
of the base connection 354 and the base-emitter junction 318 is varied by
changing the shape of the emitter region 315. Elements in FIG. 5
corresponding to elements in FIG. 3A are indicated by the same reference
numeral with 200 added. In the embodiment shown in FIG. 5, the
junction-facing edge 375 of the base connection 356, i.e., the
junction-facing edge of the base plug 354, is parallel to the edges of the
base metal 316. To provide a substantially uniform voltage at the base
side 319 of the base-emitter junction 318 along the length of the
base-emitter junction, the emitter region 315 is shaped to shape the
base-emitter junction 318 such that the distance between the base-emitter
junction 318 and the junction-facing edge 375 of the base plug varies
along the length of the base-emitter junction as shown.
As a further alternative, the variation in distance between the
junction-facing edge 375 of the base connection 356 and the base-emitter
junction 318 along the length of the base-emitter junction may also be
provided by shaping both the base connection 356 and the emitter region
313 to make the distance between the junction-facing edge of the base
connection and the base-emitter junction vary in the manner required along
the length of the base-emitter junction.
FIG. 6 shows an embodiment similar to that shown in FIG. 3A. However, in
the embodiment shown in FIG. 6, the base connection 456 lacks the base
plug 154 shown in FIG. 3A. Elements in FIG. 6 corresponding to elements in
FIG. 3A are indicated by the same reference numeral with 300 added. Part
of the base metal 416 directly contacts the portion of the base region 415
defined by the base contact 473. The base contact 473 is shaped to vary
the distance between its junction-facing edge 475 and the base-emitter
junction 418 in accordance with the invention.
FIG. 7 shows an embodiment similar to that shown in FIG. 5. However, in the
embodiment shown in FIG. 7, the base connection lacks the base plug 354
shown at FIG. 5. Elements in FIG. 7 corresponding to elements in FIG. 5
are indicated by the same reference numeral with 200 added. Part of the
base metal 516 directly contacts the portion of the base region 515
defined by the base contact 573. The base contact 573 is conventionally
shaped, with its junction-facing ed | | |