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| United States Patent | 5539514 |
| Link to this page | http://www.wikipatents.com/5539514.html |
| Inventor(s) | Shishido; Hiroaki (Yokohama, JP);
Matsumoto; Shunichi (Yokohama, JP) |
| Abstract | A method of inspecting a phase shift reticle comprising a transparent or
translucent substrate, a circuit pattern of an opaque film formed on the
front surface of the substrate and a pattern of a transparent or
translucent film formed on the front surface of the substrate comprises:
obliquely projecting a front illuminating light beam on the front surface
of the substrate by a front illuminating system; concentrating scattered
light scattered by the surface of the substrate and the surfaces of the
patterns, obliquely projecting a back illuminating light beam on the back
surface of the substrate by a back illuminating system, concentrating
transmitted-and-diffracted light transmitted and diffracted by the
substrate and the patterns; intercepting the scattered light scattered by
the patterns and the transmitted-and-diffracted light transmitted and
diffracted by the patterns with spatial filters disposed on Fourier
transform planes, focusing the scattered light and the
transmitted-and-diffracted light transmitted by the spatial filters on
detectors; and comparing detection signals provided by the detectors to
see if there are any foreign particles on the phase shift reticle. |
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Title Information  |
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Drawing from US Patent 5539514 |
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Foreign particle inspection apparatus and method with front and back
illumination |
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| Publication Date |
July 23, 1996 |
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| Filing Date |
June 30, 1994 |
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| Parent Case |
CROSS-REFERENCE TO RELATED APPLICATIONS
This application is a continuation-in-part of application Ser. No.
08/192,036, filed Feb. 4, 1994, and a continuation-in-part of application
Ser. No. 07/902,819, filed Jun. 23, 1992, now U.S. Pat. No. 5,410,400. |
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| Priority Data |
Jun 30, 1993[JP]5-160912 |
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Title Information  |
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References  |
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| *references marked with an asterisk below are user-added references |
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| Market Size |
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| Reasonable Royalty |
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Public's "Guesstimation" of Royalty Value
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Market Review  |
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Technical Review  |
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Claims  |
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What is claimed is:
1. A method of inspecting a reticle comprising a transparent or translucent
substrate, a circuit pattern of an opaque film formed on a front surface
of the substrate, and a pattern of a transparent or translucent film
formed on the front surface of the substrate, said method comprising:
obliquely projecting a front illuminating light beam having a wavelength
about 1.6 times of a smallest size of a foreign particle to be inspected
on the reticle on the front surface of the substrate by a front
illuminating system;
concentrating scattered light scattered by the front surface of the
substrate and surfaces of the patterns formed on the front surface of the
substrate;
obliquely projecting a back illuminating light beam having at least one
wavelength about 1.0 times the smallest size of the foreign particle to be
inspected on the reticle through a back surface of the substrate by a back
illuminating system;
concentrating transmitted-and-diffracted light transmitted and diffracted
by the substrate and the patterns formed on the front surface of the
substrate;
intercepting the scattered light scattered by the patterns and the
transmitted-and-diffracted light transmitted and scattered by the patterns
with spatial filters disposed on Fourier transform planes;
focusing the scattered light and the transmitted-and-diffracted light
transmitted by the spatial filters on detectors, respectively; and
comparing a detection signal of the detector representing the scattered
light and a detection signal of the detector representing the
transmitted-and-diffracted light to see if there are any foreign particles
adhering to the substrate.
2. A method of inspecting a reticle according to claim 1, wherein the
reticle is provided with a phase shifter.
3. A method of inspecting a reticle according to claim 1, wherein the
scattered light and the transmitted-and-diffracted light are concentrated
by a focusing optical system disposed on a side of the front surface of
the reticle with its optical axis extended substantially perpendicularly
to the front surface of the substrate.
4. A method of inspecting a reticle according to claim 1, wherein a
position on the front surface of the reticle is illuminated from a
plurality of directions with the front illuminating light beam, and a
position on the back surface of the reticle is illuminated from a
plurality of directions with the back illuminating light beam.
5. A method of inspecting a reticle according to claim 1, wherein either
the front illuminating light beam or the back illuminating light beam is
used at a time.
6. A method of inspecting a reticle comprising a transparent or translucent
substrate, a circuit pattern of an opaque film formed on a front surface
of the substrate, and a pattern of a transparent or translucent film
formed on the front surface of the substrate, said method comprising:
obliquely projecting a front illuminating light beam having a wavelength
about 1.6 times of a smallest size of a foreign particle to be inspected
on the reticle on the front surface of the substrate by a front
illuminating system;
concentrating scattered light scattered by the front surface of the
substrate and surfaces of the patterns formed on the front surface of the
substrate;
obliquely projecting a back illuminating light beam having at least one
wavelength about 1.0 times the smallest size of the foreign particle to be
inspected on the reticle through a back surface of the substrate by a back
illuminating system;
concentrating transmitted-and-diffracted light transmitted and diffracted
by the substrate and the patterns formed on the front surface of the
substrate;
separating the concentrated scattered light and the concentrated
transmitted-and-diffracted light:
intercepting the scattered light scattered by the patterns and the
transmitted-and-diffracted light transmitted and diffracted by the
patterns with spatial filters disposed on Fourier transform planes;
focusing the scattered light and the transmitted-and-diffracted light
transmitted by the spatial filters on a first detector and a second
detector, respectively; and
comparing detection signals provided by the first detector and the second
detector to detect a defect including a foreign particle.
7. A method of inspecting a reticle according to claim 6, wherein the
reticle is provided with a phase shifter.
8. A method of inspecting a reticle according to claim 6, wherein the
scattered light and the transmitted-and-diffracted light are concentrated
by a focusing optical system disposed on the side of the front surface of
the reticle with its optical axis extended substantially perpendicularly
to the front surface of the substrate.
9. A method of inspecting a reticle according to claim 6, wherein a
position on the front surface of the reticle is illuminated from a
plurality of directions with the front illuminating light beam, and a
position on the back surface of the reticle is illuminated from a
plurality of directions with the back illuminating light beam.
10. A method of inspecting a reticle according to claim 6, wherein the
wavelength of the front illuminating light beam is in a range of 600 to
800 nm, and the wavelength of the back illuminating light beam is in a
range of 450 to 550 nm.
11. A method of inspecting a reticle according to claim 10, wherein the
wavelength of the front illuminating light beam is about 780 nm and the
wavelength of the back illuminating light beam is one of about 488 nm and
about 515 nm.
12. A projection exposure method comprising:
a reticle inspecting process for inspecting a phase shift reticle
comprising a transparent or translucent substrate, a circuit pattern of an
opaque film formed on a front surface of the substrate and a pattern of a
transparent or translucent film formed on the front surface of the
substrate, and contamination preventing devices each comprising a frame
and a transparent thin film held on the frame, and put on the front
surface and a back surface of the substrate, respectively, comprising:
obliquely projecting a front illuminating light beam having a wavelength
about 1.6 times of a smallest size of a foreign particle to be inspected
on the reticle on the front surface of the substrate by a front
illuminating system,
concentrating scattered light scattered by the front surface of the
substrate and surfaces of the patterns formed on the front surface of the
substrate,
obliquely projecting a back illuminating light beam having at least one
wavelength about 1.0 times the smallest size of the foreign particle to be
inspected on the reticle through the back surface of the substrate by a
back illuminating system,
concentrating transmitted-and-diffracted light transmitted and diffracted
by the substrate and the patterns formed on the front surface of the
substrate,
intercepting the scattered light scattered by the patterns and the
transmitted-and-diffracted light transmitted and diffracted by the
patterns with spatial filters disposed on Fourier transform planes,
focusing the scattered light and the transmitted-and-diffracted light
transmitted by the spatial filters on a first detector and a second
detector, respectively, and
comparing a detection signal provided by the first detector and a detection
signal provided by the second detector to see if there are any foreign
particles adhering to the substrate;
a conveying process for conveying the phase shift reticle provided with the
contamination preventing devices, inspected by the reticle inspecting
process and proved to be free from foreign particles to a projection
exposure apparatus and locating the phase shift reticle at a predetermined
exposure position; and
an exposure process for projecting exposure light through the phase shift
reticle located at the exposure position toward a wafer and focusing the
exposure light transmitted by the phase shift reticle on the wafer by a
focusing optical system, which changes a phase of the light transmitted by
the circuit pattern of the transparent or translucent film to prevent
interference, to print an image of the pattern of the opaque film of the
phase shift reticle on the wafer
13. A projection exposure method comprising:
a reticle inspecting process for inspecting a phase shift reticle
comprising a transparent or translucent substrate, a circuit pattern of an
opaque film formed on a front surface of the substrate and a pattern of a
transparent or translucent film formed on the front surface of the
substrate, comprising:
obliquely projecting a front illuminating light beam having a wavelength
about 1.6 times of a smallest size of a foreign particle to be inspected
on the reticle on the front surface of the substrate by a front
illuminating system,
concentrating scattered light scattered by the front surface of the
substrate and surfaces of the patterns formed on the front surface of the
substrate,
obliquely projecting a back illuminating light beam having at least one
wavelength about 1.0 times the smallest size of the foreign particle to be
inspected on the reticle through the back surface of the substrate by a
back illuminating system,
concentrating transmitted-and-diffracted light transmitted and diffracted
by the substrate and the patterns formed on the front surface of the
substrate,
separating the concentrated scattered light and the concentrated
transmitted-and-diffracted light,
intercepting the scattered light scattered by the patterns and the
transmitted-and-diffracted light transmitted and diffracted by the
patterns with spatial filters disposed on Fourier transform planes,
respectively,
focusing the scattered light and the transmitted-and-diffracted light
transmitted by the spatial filters on a first detector and a second
detector, respectively, and
comparing a detection signal provided by the first detector and a detection
signal provided by the second detector to see if there are any foreign
particles adhering to the substrate;
a conveying process for conveying the phase shift reticle inspected by the
reticle inspecting process and proved to be free from foreign particles to
a projection exposure apparatus and locating the phase shift reticle at a
predetermined exposure position; and
an exposure process for projecting exposure light through the phase shift
reticle located at the exposure position toward a wafer and focusing the
exposure light transmitted by the phase shift reticle on the wafer by a
focusing optical system, which changes a phase of the light transmitted by
the circuit pattern of the transparent or translucent film to prevent
interference, to print an image of the pattern of the opaque film of the
phase shift reticle on the wafer.
14. A projection exposure method comprising:
a first reticle inspecting process for inspecting a phase shift reticle
comprising a transparent or translucent substrate, a circuit pattern of an
opaque film formed on a front surface of the substrate and a pattern of a
transparent or translucent film formed on the front surface of the
substrate, comprising:
obliquely projecting a front illuminating light beam having a wavelength
about 1.6 times of a smallest size of a foreign particle to be inspected
on the reticle on the front surface of the substrate by a front
illuminating system,
concentrating scattered light scattered by the front surface of the
substrate and surfaces of the patterns formed on the front surface of the
substrate,
obliquely projecting a back illuminating light beam having at least one
wavelength about 1.0 times the smallest size of the foreign particle to be
inspected on the reticle through the back surface of the substrate by a
back illuminating system,
concentrating transmitted-and-diffracted light transmitted and diffracted
by the substrate and the patterns formed on the front surface of the
substrate,
separating the concentrated scattered light and the concentrated
transmitted-and-diffracted light,
intercepting the scattered light scattered by the patterns and
transmitted-and-diffracted light transmitted and diffracted by the
patterns with spatial filters disposed on Fourier transform planes,
respectively,
focusing the scattered light and the transmitted-and-diffracted light
transmitted by the spatial filters on a first detector and a second
detector, respectively, and
comparing a detection signal provided by the first detector and a detection
signal provided by the second detector to see if there are any foreign
particles adhering to the substrate;
a contamination preventing device attaching process for attaching
contamination preventing devices each comprising a frame and a transparent
thin film held on the frame to the front surface and the back surface,
respectively, of the substrate of the phase shift reticle inspected by the
first reticle inspecting process and proved to be free from foreign
particles;
a second reticle inspecting process comprising:
obliquely projecting a front illuminating light beam through the
transparent thin film of the contamination preventing device on the front
surface of the substrate by the front illuminating system,
concentrating scattered light scattered by the front surface of the
substrate and the surfaces of the patterns formed on the front surface of
the substrate, and traveling through the transparent thin film of the
contamination preventing device,
obliquely projecting a back illuminating light beam through the transparent
thin film of the contamination preventing device on the back surface of
the substrate by the back illuminating system,
concentrating transmitted-and-diffracted light transmitted and diffracted
by the substrate and the patterns formed on the front surface of the
substrate, and traveling through the transparent thin film of the
contamination preventing device,
separating the concentrated scattered light and the concentrated
transmitted-and-diffracted light,
intercepting the scattered light scattered by the patterns and the
transmitted-and-diffracted light transmitted and diffracted by the
patterns with the spatial filters disposed on Fourier transform planes,
respectively,
focusing the scattered light and the transmitted-and-diffracted light
transmitted by the spatial filters on the first detector and the second
detector, respectively, and
comparing a detection signal provided by the first detector and a detection
signal provided by the second detector to see if there are any foreign
particles adhering to the substrate;
a conveying process for conveying the phase shift reticle inspected by the
second reticle inspecting process and proved to be free from foreign
particles to a projection exposure apparatus and locating the phase shift
reticle at a predetermined exposure position;
an exposure process for projecting exposure light through the phase shift
reticle located at the exposure position toward a wafer and focusing the
exposure light transmitted by the phase shift reticle on the wafer by a
focusing optical system, which changes a phase of the light transmitted by
the circuit pattern of the transparent or translucent film to prevent
interference, to print an image of the pattern of the opaque film of the
phase shift on the wafer.
15. A reticle inspecting apparatus for inspecting a reticle comprising a
transparent or translucent substrate, a pattern of an opaque film formed
on a front surface of the substrate, and a pattern of a transparent or
translucent film formed on the front surface of the substrate, said
reticle inspecting apparatus comprising:
a front illuminating system for obliquely projecting a front illuminating
light beam having a wavelength about 1.6 times of a smallest size of a
foreign particle to be inspected on the reticle on the front surface of
the substrate;
a back illuminating system for obliquely projecting a back illuminating
light beam having at least one wavelength about 1.0 times the smallest
size of the foreign particle to be inspected on the reticle through a back
surface of the substrate;
a focusing optical system for concentrating and focusing scattered light,
which is part of the front illuminating light beam scattered by the front
surface of the substrate and the surfaces of the patterns, and
transmitted-and-diffracted light, which is part of the back illuminating
light beam transmitted and diffracted by the substrate and the patterns;
spatial filters disposed on Fourier transform planes to intercept the
scattered light scattered by the patterns and the
transmitted-and-diffracted light transmitted and diffracted by the
patterns, respectively;
detectors for receiving the scattered light and the
transmitted-and-diffracted light transmitted by the spatial filters, and
for providing detection signals representing the received scattered light
and the received transmitted-and-diffracted light, respectively; and
a comparing means for comparing a detection signal provided by the detector
and representing the received scattered light, and a detection signal
provided by the detector and representing the received
transmitted-and-diffracted light to determine if there are any foreign
particles on the reticle.
16. A reticle inspecting apparatus according to claim 15, wherein the
reticle is a phase shift reticle provided with a phase shifter.
17. A reticle inspecting apparatus according to claim 15, wherein the
focusing optical system is disposed on the side of the front surface of
the reticle with its optical axis extended perpendicularly to the front
surface of the substrate.
18. A reticle inspecting apparatus according to claim 15, wherein the front
illuminating system is capable of illuminating a position on the surface
of the substrate from a plurality of directions with the front
illuminating light beam and the back illuminating system is capable of
illuminating one position on the back surface of the substrate from a
plurality of directions with the back illuminating light beam.
19. A reticle inspecting apparatus according to claim 15, wherein the front
illuminating system has two front illuminating units, the back
illuminating system has two back illuminating units, and a switching means
selects either of the two front illuminating units and either of the back
illuminating units for enabling inspection.
20. A reticle inspecting apparatus for inspecting a reticle comprising a
transparent or translucent substrate, a pattern of an opaque film formed
on a front surface of the substrate, and a pattern of a transparent or
translucent film formed on the front surface of the substrate, said
reticle inspecting apparatus comprising:
a front illuminating system for obliquely projecting a front illuminating
light beam having a wavelength about 1.6 times of a smallest size of a
foreign particle to be inspected on the reticle on the front surface of
the substrate;
a back illuminating system for obliquely projecting a back illuminating
light beam having at least one wavelength about 1.0 times the smallest
size of the foreign particle to be inspected on the reticle through a back
surface of the substrate;
a focusing optical system for concentrating and focusing scattered light,
which is part of the front illuminating light beam scattered by the
surface of the substrate and surfaces of the patterns, and
transmitted-and-diffracted light, which is part of the back illuminating
light beam transmitted and diffracted by the substrate and the patterns;
a separating optical system for separating the scattered light and the
transmitted-and-diffracted light concentrated by the focusing optical
system;
a first spatial filter and a second spatial filter disposed on Fourier
transform planes to intercept the scattered light scattered by the
patterns and the transmitted-and-diffracted light transmitted and
diffracted by the patterns, respectively;
a first detector and a second detector for receiving the scattered light
and the transmitted-and-diffracted light transmitted by the first and
second spatial filter and focused by the focusing optical system and for
converting the respective intensities of the received scattered light and
the received transmitted-and-diffracted light into corresponding detection
signals, respectively; and
a comparing means for comparing a detection signal provided by the first
detector and representing the received scattered light, and a detection
signal provided by the second detector and representing the received
transmitted-and-diffracted light to determine if there are any foreign
particles on the reticle.
21. A reticle inspecting apparatus according to claim 20, wherein the
reticle is a phase shift reticle provided with phase shifter.
22. A reticle inspecting apparatus according to claim 20, wherein the
focusing optical system is disposed on the side of the front surface of
the reticle with its optical axis extended perpendicularly to the front
surface of the substrate.
23. A reticle inspecting apparatus according to claim 20, wherein the front
illuminating system is capable of illuminating a position on the front
surface of the substrate from a plurality of directions, and the back
illuminating system is capable of illuminating a position on the back
surface of the substrate from a plurality of directions.
24. A reticle inspecting apparatus according to claim 20, wherein the
wavelength of the front illuminating light beam is in a range of 600 to
800 nm and that of the back illuminating light beam is in a range of 450
to 550 nm.
25. A reticle inspecting apparatus according to claim 24, wherein the
wavelength of the front illuminating light beam is about 780 nm and the
wavelength of the back illuminating light beam is one of about 488 nm and
about 515 nm.
26. A projection exposure apparatus comprising:
a reticle inspecting means for inspecting a phase shift reticle provided
with a phase shifter and comprising a transparent or translucent
substrate, a circuit pattern of an opaque film formed on a front surface
of the substrate, a pattern of a transparent or translucent film formed on
the front surface of the substrate, and contamination preventing devices
each comprising a frame and a transparent thin film held on the frame, and
attached to the front surface and back surface of the substrate,
respectively, by obliquely projecting a front illuminating light beam
having a wavelength about 1.6 times of a smallest size of a foreign
particle to be inspected on the reticle through the transparent thin film
on the front surface of the substrate by a front illuminating system,
concentrating scattered light scattered by the front surface of the
substrate and the surfaces of the patterns and traveling through the
transparent thin film, obliquely projecting a back illuminating light beam
having at least one wavelength about 1.0 times the smallest size of the
foreign particle to be inspected on the reticle through the transparent
thin film on the back surface of the substrate, concentrating
transmitted-and-diffracted light transmitted and diffracted by the
substrate and the patterns and traveling through the transparent thin
film, separating the concentrated scattered light and the concentrated
transmitted-and-diffracted light, intercepting the scattered light
scattered by the patterns and the transmitted-and-diffracted light
transmitted and diffracted by the patterns with spatial filters disposed
on Fourier transform planes, respectively, focusing the scattered light
and the transmitted-and-diffracted light transmitted by the spatial
filters on a first detector and a second detector, respectively, and
comparing a detection signal provided by the first detector and a
detection signal provided by the second detector to see if there are any
foreign particles on the reticle;
a conveying means for conveying the phase shift reticle provided with the
contamination preventing devices, inspected by the reticle inspecting
means and proved to be free from foreign particles to and locating the
same at a predetermined exposure position; and
a projection exposure means for projecting exposure light through the phase
shift reticle provided with the contamination preventing devices and
located at the exposure position toward a wafer and focusing the exposure
light transmitted by the phase shift reticle on the wafer by a focusing
optical system, which changes a phase of the light transmitted by the
circuit pattern of the transparent or translucent film to prevent
interference, to print an image of the pattern of the opaque film of the
phase shift reticle on the wafer.
27. A projection exposure apparatus comprising:
a reticle inspecting means for inspecting a phase shift reticle provided
with a phase shifter and comprising a transparent or translucent
substrate, a circuit pattern of an opaque film formed on a front surface
of the substrate and a pattern of a transparent or translucent film formed
on the front surface of the substrate by obliquely projecting a front
illuminating light beam having a wavelength about 1.6 times of a smallest
size of a foreign particle to be inspected on the reticle on the front
surface of the substrate by a front illuminating system, concentrating
scattered light scattered by the front surface of the substrate and the
surfaces of the patterns, obliquely projecting a back illuminating light
beam having at least one wavelength about 1.0 times the smallest size of
the foreign particle to be inspected on the reticle through a back surface
of the substrate by a back illuminating system, concentrating
transmitted-and-diffracted light transmitted and diffracted by the
substrate and the patterns, separating the concentrated scattered light
and the concentrated transmitted-and-diffracted light, intercepting the
scattered light scattered by the patterns and the
transmitted-and-diffracted light transmitted and diffracted by the
patterns with spatial filters disposed on Fourier transform planes,
respectively, focusing the scattered light and the
transmitted-and-diffracted light transmitted by the spatial filters on a
first detector and a second detector, and comparing a detection signal
provided by the first detector and a detection signal provided by the
second detector to see if there are any foreign particles on the reticle;
a conveying means for conveying the phase shift reticle inspected by the
reticle inspecting means and proved to be free from foreign particles to
and locating the same at a predetermined exposure position; and
a projection exposure means for projecting exposure light through the phase
shift reticle located at the exposure position toward a wafer and focusing
the exposure light transmitted by the phase shift reticle on the wafer by
a focusing optical system, which changes a phase of the light transmitted
by the circuit pattern of the transparent or translucent film to prevent
interference, to print an image of the pattern of the opaque film on the
wafer.
28. A projection exposure apparatus comprising:
a reticle inspecting means for inspecting a phase shift reticle provided
with a phase shifter and comprising a transparent or translucent
substrate, a circuit pattern of an opaque film formed on a front surface
of the substrate and a pattern of a transparent or translucent film formed
on the front surface of the substrate, before and after attaching
contamination preventing devices to the reticle, by obliquely projecting a
front illuminating light beam on having a wavelength about 1.6 times of a
smallest size of a foreign particle to be inspected on the reticle the
front surface of the substrate, concentrating scattered light scattered by
the surface of the substrate and surfaces of the patterns, obliquely
projecting back illuminating light beam having at least one wavelength
about 1.0 times the smallest size of the foreign particle to be inspected
on the reticle through a back surface of the substrate by a back
illuminating system, concentrating transmitted-and-diffracted light
transmitted and diffracted by the substrate and the patterns, separating
the concentrated scattered light and the concentrated
transmitted-and-diffracted light, intercepting the scattered light
scattered by the patterns and the transmitted-and-diffracted light
transmitted and diffracted by the patterns with spatial filters disposed
on Fourier transform planes, respectively, focusing the scattered light
and the transmitted-and-diffracted light transmitted by the spatial
filters on a first detector and a second detector, respectively, and
comparing a detection signal provided by the first detector and a
detection signal provided by the second detector to see if there are any
foreign particles on the reticle;
a conveying means for conveying the phase shift reticle provided with
contamination preventing devices, inspected by the reticle inspecting
means and proved to be free from foreign particles to and locating the
same at a predetermined exposure position; and
a projection exposure means for projecting exposure light through the phase
shift reticle provided with contamination preventing devices and located
at the exposure position toward a wafer and focusing the exposure light
transmitted by the phase shift reticle on the wafer by a focusing optical
system, which changes a phase of the light transmitted by the pattern of
the transparent or translucent film to prevent interference, to print an
image of the circuit pattern of the opaque film of the reticle on the
wafer. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
The present invention relates to a method of inspecting a reticle or a
photomask (hereinafter referred to inclusively as "reticle") provided with
a circuit pattern and a phase shifter formed of a light-transmissive film
for defects, such as foreign particles adhering to the reticle, and, more
particularly, to a method of inspecting a reticle provided with phase
shifter for defects, such as foreign particles, having sizes on the
submicron order before printing the reticle on a wafer, and a reticle
inspecting apparatus for carrying out the same reticle inspecting method.
When fabricating LSI chips or printed wiring boards, a reticle having a
circuit pattern is inspected for defects before printing the reticle on
wafers by a photographic process. If the reticle has minute foreign
particles having sizes on the submicron order thereon, the reticle cannot
be correctly printed on wafers and, consequently, LSI chips fabricated by
using such wafers become defective. Problems attributable to the minute
foreign particles adhering to the reticle have become more and more
significant with the recent progressive increase in the degree of
integration of LSIs and the existence of even foreign particles having
sizes on the submicron order on the reticle is not permissible.
The inspection of the reticle for foreign particles before printing the
reticle on a wafer is indispensable to preventing defective reticle
printing, and various techniques for inspecting the reticle for foreign
particles have been proposed. A prevalent method of inspecting a reticle
for foreign particles, which is employed widely because of its capability
of quick and highly sensitive inspection, irradiates the reticle obliquely
with a light beam having a high directivity, such as a laser beam, and
detects scattered light scattered by foreign particles. However, since the
light beam is diffracted at edges of the pattern of the reticle, the
diffracted light and the scattered light scattered by foreign particles
must be discriminated from each other. Various technical means for
discriminating between the diffracted light and the scattered light have
been proposed.
A first previously proposed technical means is an inspecting apparatus
disclosed in, for example, Japanese Patent Laid-open (Kokai) No.
54-101390. This inspecting apparatus comprises a laser that emits a
linearly polarized laser beam, an irradiating means for irradiating a
circuit pattern obliquely with the linearly polarized laser beam so that
the linearly polarized laser beam fall on the circuit pattern at a given
incidence angle, and an oblique focusing optical system including a
polarizing plate and lenses. When the circuit pattern is irradiated with
the linearly polarized laser beam, the diffracted light diffracted by the
circuit pattern and the scattered light scattered by foreign particles
differ from each other in the plane of polarization, i.e., the plane of
vibration, therefore, only the light scattered by the foreign particles
can be detected.
A second previously proposed technical means is an inspecting apparatus
disclosed in, for example, Japanese Patent Laid-open (Kokai) No. 59-65428,
1-117024 or 1-153943. This inspecting apparatus comprises a scanning means
for scanning an object with a laser beam obliquely projected on the
object, a first lens disposed above the object to condense scattered laser
light so that the point of irradiation of the laser beam coincides
substantially with the condensing point, a filter plate disposed on the
Fourier transform image plane of the first lens to filter regular
diffracted light diffracted by the circuit pattern of the object, a second
lens for the inverse Fourier transform of the scattered light scattered by
the foreign particles and transmitted through the screen plate, a slit
plate disposed at the focal point of the second lens to screen scattered
light from portions of the object other than a portion corresponding to
the point of irradiation with the laser beam, and a light receiving device
for receiving the scattered light scattered by the foreign particles and
passed through the slit of the slit plate. This inspecting apparatus is
based on a fact that generally the elements of a circuit pattern are
extended in a single direction or in several directions, and filters the
diffracted light diffracted by the elements of the circuit pattern
extending in a specified direction by a spatial filter disposed on the
Fourier transform image plane to detect only the scattered light scattered
by the foreign particles.
A third previously proposed technical means is an arrangement disclosed in,
for example, Japanese Patent Laid-open (Kokai) No. 58-62543. This
arrangement is based on a fact that diffracted light diffracted by the
edges of a circuit pattern is directional light while scattered light
scattered by foreign particles is not directional and identifies foreign
particles on the basis of the logical product of the outputs of a
plurality of obliquely arranged detectors.
A fourth previously proposed technical means is an arrangement disclosed
in, for example, Japanese Patent Laid-open (Kokai) No. 60-154634 or
60-154635. This arrangement is based on a fact that diffracted light
diffracted by the edges of a circuit pattern converges only along a
specific direction while scattered light scattered by foreign particles is
scattered in all directions and identifies foreign particles from the
outputs of a plurality of detectors.
Apparatuses and methods relating to the inspection of objects for minute
foreign particles, such as a schlieren method, a phase-contrast microscope
and a technique relating to a diffraction image having a finite size are
disclosed in, for example, Hiroshi Kubota, "Oyou Kogaku", Iwanami Zensho,
pp. 129-136.
When an array type detector, such as a one-dimensional solid-state imaging
device provided with an array of solid-state image sensors, an output
signal representing a foreign particle is distributed to a plurality of
pixels if the foreign particle corresponds to a plurality of elements of
the detector and, consequently, the output of the detector is reduced and
therefore there is the possibility that the detector fails in detecting
the foreign particle. An invention made to obviate such a possibility,
disclosed in Japanese Patent Laid-open (Kokai) No. 61-104242 disposes an
array type detector at an angle to the direction of scanning operation of
an inspection table. Other inventions made for the same purpose, disclosed
in Japanese Patent Laid-open (Kokai) Nos. 61-104244 and 61-104659 employ
an array type detector having a unique shape and provided with elements
arranged in a unique arrangement.
Irregular illumination and the variation of illumination affects adversely
to the repeatability and accuracy of detection. An invention disclose in
Japanese Patent Laid-open (Kokai) No. 60-038827 calibrates the intensity
of scattered light automatically by using a standard sample having a known
characteristics.
Japanese Patent laid-open (Kokai) No. 56-132549 discloses an invention for
obviating misidentifying a large amount of scattered light scattered by a
comparatively large foreign particle as scattered light scattered by a
plurality of comparatively small foreign particles.
As mentioned above, failure in finding foreign particles which affect
adversely to the quality of LSI chips has become a significant problem
with the reduction of the size of foreign particles to be detected. The
first previously proposed technical means, for example, the invention
disclosed in Japanese Patent Laid-open (Kokai) No. 54-101390, is unable to
detect minute foreign particles because the difference between the plane
of polarization of the scattered light scattered by minute foreign
particles and the plane of polarization of the diffracted light diffracted
by the edges of the circuit pattern is small.
The second previously proposed technical means, for example, the inventions
disclosed in Japanese Patent Laid-open (Kokai) Nos. 59-65428, 1-117024 and
1-153943, detect only the scattered light scattered by foreign particles
by separating the scattered light scattered by foreign particles from the
diffracted light diffracted by the circuit pattern with the filter plate
and the slit plate. Although these inventions uses a detecting mechanism
for detecting foreign particles by a simple binary method having a simple
configuration to their advantage, the diffracted light diffracted by the
intersection of the elements of the circuit pattern does not travel
unidirectionally like the diffracted light diffracted by the straight edge
of the circuit pattern, and hence the spatial filter is unable to filter
the diffracted light diffracted by the intersection of the elements of the
circuit pattern perfectly. Furthermore, since the diffracted light
diffracted by a minute circuit pattern on the micron order for a LSI
having a very high degree of integration is analogous in behavior to the
scattered light scattered by foreign particles and hence it is practically
difficult to discriminate between the circuit pattern and foreign
particles by a simple binary method.
The apparatus proposed as the third previously proposed technical means in,
for example, Japanese Patent Laid-open (Kokai) No. 58-62543) and the those
proposed as the fourth previously proposed technical means in, for
example, Japanese Patent Laid-open (Kokai) Nos. 60-154634 and 60-154635
have difficulty in employing an optical system having a sufficiently high
condensing ability because of their configurations and hence it is
practically difficult for these apparatuses to detect faint scattered
light scattered by foreign particles.
The apparatuses disclosed as the fifth previously proposed technical means
in, for example, Japanese Patent Laid-open (Kokai) Nos. 61-104242 and
61-104244 need a special detector and a special optical system, which are
costly.
The apparatus disclosed as the sixth previously proposed technical means
in, for example, Japanese Patent Laid-open (Kokai) No. 60-038827 has
drawbacks in application to an array type detector suitable for quick
detection and in structural accuracy for detecting minute foreign
particles.
The apparatus disclosed as the seventh previously proposed technical means
in, for example, Japanese Patent Laid-open (Kokai) No. 56-132544 detects
only a single point on a large foreign particle and hence the apparatus is
unable to recognize the shape of an elongate foreign particle accurately.
A reticle recently developed to improve resolution in transferring a
circuit pattern formed on the reticle is provided with a transparent or
translucent thin film, which is called a phase shift film or a phase
shifter, having a thickness equal to odd times half the wavelength of the
light used for exposure and formed so as to cover spaces between the
elements of the circuit pattern. Although this thin film is transparent or
translucent, the thickness of this thin film is several times the
thickness on the order of 0.1 .mu.m of the circuit pattern. Consequently,
the intensity of the diffracted light diffracted by the edges of the thin
film is several to several tens times the intensity of the diffracted
light diffracted by the edges of the circuit pattern, which reducing the
foreign particle detecting sensitivity significantly.
SUMMARY OF THE INVENTION
Accordingly, it is an object of the present invention to provide a method
of inspecting a reticle, such as a reticle fabricated by forming a circuit
pattern and a phase shift film for improving transfer resolution on a
transparent or translucent substrate for defects, such as minute foreign
particles having sizes on the submicron order adhering to the circuit
pattern, capable of separating the defects from the circuit pattern and of
stably detecting the defects, and an apparatus for carrying out the
method.
Another object of the present invention is to provide a projection exposure
method capable of eliminating defects, such as minute foreign particles,
from a mask, such as a reticle provided with a phase-shift film
(hereinafter referred to as "phase shift reticle") and of projecting a
circuit pattern formed on the mask on a substrate, such as a wafer, by
using an image-reducing projection exposure apparatus for exposure, and an
apparatus for carrying out the projection exposure method.
The present invention has been made by introducing improvements into the
invention proposed in U.S. patent application Ser. No. 08/192,036 related
with U.S. patent application Ser. No. 07/902,819 or the invention proposed
in Korean Pat. Application No. 3209/1994 related with Korean Pat.
Application No. 11092/1992.
With the foregoing object in view, the present invention provides a reticle
inspecting apparatus for inspecting a reticle fabricated by forming a
circuit pattern on a substrate, for defects, such as foreign particles
adhering to the reticle, comprising: a stage unit for supporting the
substrate, capable of being optionally moved in directions along an
X-axis, a Y-axis and a Z-axis; an illuminating system having a first
illuminating system and a second illuminating system individually provided
with light sources that emit light beams of approximately 780 nm in
wavelength, disposed opposite to each other on the side of the front
surface of the substrate provided with the circuit pattern so as to
illuminate the substrate with light beams that travel obliquely to the
surface of the substrate, either the first or the second illuminating
system that can project the light beam on the surface of the substrate so
that the light beam is not intercepted by a pellicle holding frame being
used; an illuminating system disposed on the opposite side of the reticle
with respect to the former illuminating system, having a third
illuminating system corresponding to the first illuminating system and a
fourth illuminating system corresponding to the second illuminat | | |