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Fully integrated miniaturized planar liquid sample handling and analysis device    
United States Patent5571410   
Link to this pagehttp://www.wikipatents.com/5571410.html
Inventor(s)Swedberg; Sally A. (Los Altos, CA); Kaltenbach; Patrick (Bischweier, DE); Witt; Klaus E. (Keltern, DE); Bek; Fritz (Waldbronn, DE); Mittelstadt; Laurie S. (Belmont, CA)
AbstractA miniaturized total analysis system (".mu.-TAS") comprising a miniaturized planar column device is described for use in liquid phase analysis. The .mu.-TAS comprises microstructures fabricated by laser ablation in a variety of novel support substrates. The .mu.-TAS includes associated laser-ablated features required for integrated sample analysis, such as analyte detection means and fluid communication means. .mu.-TAS constructed according to the invention is useful in any analysis system for detecting and analyzing small and/or macromolecular solutes in the liquid phase and may employ chromatographic separation means, electrophoretic separation means, electrochromatographic separation means, or combinations thereof.
   














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Inventor     Swedberg; Sally A. (Los Altos, CA); Kaltenbach; Patrick (Bischweier, DE); Witt; Klaus E. (Keltern, DE); Bek; Fritz (Waldbronn, DE); Mittelstadt; Laurie S. (Belmont, CA)
Owner/Assignee     Hewlett Packard Company (Palo Alto, CA)
Patent assignment
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Publication Date     November 5, 1996
Application Number     08/486,024
PAIR File History     Application Data   Transaction History
Image File Wrapper   Patent Term   Fees
Litigation
Filing Date     June 7, 1995
US Classification     210/198.2 204/451 204/601 210/656 422/69 422/70
Int'l Classification     B01D 015/08
Examiner     Therkorn; Ernest G.
Assistant Examiner    
Attorney/Law Firm    
Address
Parent Case     CROSS-REFERENCE TO RELATED APPLICATIONS This application is a continuation-in-part of U.S. patent application Ser. No. 08/326,111, filed Oct. 19, 1994, now U.S. Pat. No. 5,500,071, from which priority is claimed pursuant to 35 U.S.C. .sctn.120, and which disclosure is hereby incorporated by reference in its entirety.
Priority Data    
USPTO Field of Search     204/601 204/602 204/603 204/604 204/605 204/451 204/452 204/453 204/454 204/455 204/456 210/635 210/656 210/659 210/198.2 422/68.1 422/69 422/70
Patent Tags     fully integrated miniaturized planar liquid sample handling analysis
   
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ReferenceRelevancyCommentsReferenceRelevancyComments
5500071
Kaltenbach
156/272.8
Mar,1996

[0 after 0 votes]
5376252
Ekstrom
204/603
Dec,1994

[0 after 0 votes]
5305015
Schantz
347/47
Apr,1994

[0 after 0 votes]
5291226
Schantz
347/63
Mar,1994

[0 after 0 votes]
5198091
Burolla
204/601
Mar,1993

[0 after 0 votes]
5194133
Clark

Mar,1993

[0 after 0 votes]
5180480
Manz
204/644
Jan,1993

[0 after 0 votes]
5132012
Miura
210/198.2
Jul,1992

[0 after 0 votes]
5126022
Soane
204/458
Jun,1992

[0 after 0 votes]
5006313
Swedberg
204/601
Apr,1991

[0 after 0 votes]
4931328
Swedberg
204/601
Jun,1990

[0 after 0 votes]
4908112
Pace
210/198.2
Mar,1990

[0 after 0 votes]
4891120
Sethi

Jan,1990

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We claim:

1. A miniaturized total analysis system (.mu.-TAS) comprising a miniaturized column device comprising:

(a) a substrate having first and second substantially planar opposing surfaces wherein said substrate is comprised of a material other than silicon or silicon dioxide, said substrate having a first microchannel laser-ablated in the first planar surface, wherein said first microchannel comprises more than one sample handling region;

(b) a cover plate arranged over the first planar surface, said cover plate in combination with the first microchannel forming a first sample processing compartment, wherein the sample handling regions define a sample flow component in fluid communication with a sample treatment component; and

(c) at least one inlet port and at least one outlet port communicating with the first sample processing compartment, said inlet and outlet ports enabling the passage of fluid from an external source through the sample processing compartment.

2. The .mu.-TAS of claim 1, wherein said first sample processing compartment comprises a serial arrangement of sample handling regions which define a serial arrangement of alternating sample flow components and sample treatment components.

3. The .mu.-TAS of claim 2, further comprising detection means laser ablated in the substrate, wherein said detection means is in communication with the first sample processing compartment thereby enabling the detection of a sample passing through the sample processing compartment.

4. The .mu.-TAS of claim 3, further comprising detection means laser ablated in the substrate, wherein said detection means is in communication with the sample flow component thereby enabling the detection of a sample passing through the sample processing compartment.

5. The .mu.-TAS of claim 3, further comprising access ports in fluid communication of the sample flow component, thereby enabling the passage of fluid between an external source and the sample flow component.

6. The .mu.-TAS of claim 2, further comprising access ports in fluid communication with the sample flow component, thereby enabling the passage of fluid between an external source and the sample flow component.

7. The .mu.-TAS of claim 2, further comprising:

(a) a reservoir microstructure laser-ablated in the first planar surface, wherein the cover plate in combination with said microstructure define a reservoir compartment having an inlet means and an outlet means;

(b) a conducting microchannel laser-ablated in the first planar surface, wherein the cover plate in combination with said conducting microchannel defines a sample flow component having first and second ends respectively in fluid communication with the sample processing compartment and the reservoir compartment outlet means;

(c) an orifice in divertable fluid communication with the reservoir compartment inlet means, said orifice enabling the passage of fluid from an external source into the reservoir compartment; and

(d) a motive means enabling the displacement of a fluid from the reservoir compartment through the sample flow component and into the first sample processing compartment.

8. The .mu.-TAS of claim 7, further comprising:

(a) a sample delivery means in fluid communication with the first sample processing compartment outlet port, said sample delivery means comprising a mixing chamber in fluid communication and in axial alignment with a fluid communication means and an outlet nozzle;

(b) a fluid source in divertable fluid communication with the fluid communication means; and

(c) a post-column collection device comprising a sample receiving means positioned relative to the outlet nozzle to receive eluent from the nozzle means.

9. The .mu.-TAS of claim 2, further comprising:

(a) a sample delivery means in fluid communication with the first sample processing compartment outlet port, said sample delivery means comprising a mixing chamber in fluid communication and in axial alignment with a fluid communication means and an outlet nozzle;

(b) a fluid source in divertable fluid communication with the fluid communication means; and

(c) a post-column collection device comprising a sample receiving means positioned relative to the outlet nozzle to receive eluent from the nozzle means.

10. The .mu.-TAS of claim 2, further comprising:

(a) a second microchannel having an inlet port and an outlet port laser ablated in the second planar surface;

(b) a second cover plate disposed over the second planar surface, said cover plate in combination with the second microchannel defining a second sample processing compartment;

(c) conduit means for communicating the outlet port of the first sample processing compartment and the inlet port of the second sample processing compartment with each other thereby forming a single continuous sample processing compartment, said conduit means comprising a laser-ablated aperture in the substrate, said aperture having an axis which is orthogonal to the planar surfaces.

11. The .mu.-TAS of claim 10, further comprising detection means comprising apertures laser-ablated respectively in the first and second cover plates and arranged in co-axial communication with the conduit means.

12. The .mu.-TAS of claim 11, further comprising access ports in fluid communication of the sample flow component, thereby enabling the passage of fluid between an external source and the sample flow component.

13. The .mu.-TAS of claim 10, further comprising access ports in fluid communication with the sample flow component, thereby enabling the passage of fluid between an external source and the sample flow component.

14. The .mu.-TAS of claim 10, further comprising:

(a) a reservoir microstructure laser-ablated in the first planar surface, wherein the cover plate in combination with said microstructure define a reservoir compartment having an inlet means and an outlet means;

(b) a conducting microchannel laser-ablated in the first planar surface, wherein the cover plate in combination with said conducting microchannel defines a sample flow component having first and second ends respectively in fluid communication with the sample processing compartment and the reservoir compartment outlet means;

(c) an orifice in divertable fluid communication with the reservoir compartment inlet means, said orifice enabling the passage of fluid from an external source into the reservoir compartment; and

(d) a motive means enabling the displacement of a fluid from the reservoir compartment through the sample flow component and into the first sample processing compartment.

15. The .mu.-TAS of claim 14, further comprising:

(a) a sample delivery means in fluid communication with the first sample processing compartment outlet port, said sample delivery means comprising a mixing chamber in fluid communication and in axial alignment with a fluid communication means and an outlet nozzle;

(b) a fluid source in divertable fluid communication with the fluid communication means; and

(c) a post-column collection device comprising a sample receiving means positioned relative to the outlet nozzle to receive eluent from the nozzle means.

16. The .mu.-TAS of claim 10, further comprising:

(a) a sample delivery means in fluid communication with the first sample processing compartment outlet port, said sample delivery means comprising a mixing chamber in fluid communication and in axial alignment with a fluid communication means and an outlet nozzle;

(b) a fluid source in divertable fluid communication with the fluid communication means; and

(c) a post-column collection device comprising a sample receiving means positioned relative to the outlet nozzle to receive eluent from the nozzle means.

17. A .mu.-TAS device comprising:

(a) a support body formed from a substrate comprised of a material other than silicon or silicon dioxide, said support body having first and second component halves each having substantially planar interior surfaces;

(b) a first microchannel laser-ablated in the interior surface of the first support body half and a second microchannel laser-ablated in the interior surface of the second support body half, wherein said first and second microchannels are arranged so as to provide the mirror image of the other;

(c) a sample processing compartment formed by aligning the interior surfaces of the support body halves in facing abutment with each other whereby the microchannels define said sample processing compartment and wherein said sample processing compartment comprises sample handling regions which define a sample flow component in fluid communication with a sample treatment component; and

(d) at least one inlet port and at least one outlet port communicating with the sample processing compartment, said ports enabling the passage of fluid from an external source through the sample processing compartment.

18. The .mu.-TAS of claim 17, wherein said sample processing compartment comprises a serial arrangement of sample handling regions which define a serial arrangement of alternating sample flow components and sample treatment components.

19. The .mu.-TAS of claim 18, further comprising detection means laser ablated in the substrate, wherein said detection means is in communication with the sample processing compartment thereby enabling the detection of a sample passing through the sample processing compartment.

20. The .mu.-TAS of claim 19, further comprising detection means laser ablated in the substrate, wherein said detection means is in communication with the sample flow component thereby enabling the detection of a sample passing through the sample processing compartment.

21. The .mu.-TAS of claim 19, further comprising access ports in fluid communication of the sample flow component, thereby enabling the passage of fluid between an external source and the sample flow component.

22. The .mu.-TAS of claim 18, further comprising access ports in fluid communication with the sample flow component, thereby enabling the passage of fluid between an external source and the sample flow component.

23. The .mu.-TAS of claim 18, further comprising:

(a) a reservoir microstructure laser-ablated in the first planar surface, wherein the cover plate in combination with said microstructure define a reservoir compartment having an inlet means and an outlet means;

(b) a conducting microchannel laser-ablated in the first planar surface, wherein the cover plate in combination with said conducting microchannel defines a sample flow component having first and second ends respectively in fluid communication with the sample processing compartment and the reservoir compartment outlet means;

(c) an orifice in divertable fluid communication with the reservoir compartment inlet means, said orifice enabling the passage of fluid from an external source into the reservoir compartment; and

(d) a motive means enabling the displacement of a fluid from the reservoir compartment through the sample flow component and into the sample processing compartment.

24. The .mu.-TAS of claim 23, further comprising:

(a) a sample delivery means in fluid communication with the sample processing compartment outlet port, said sample delivery means comprising a mixing chamber in fluid communication and in axial alignment with a fluid communication means and an outlet nozzle;

(b) a fluid source in divertable fluid communication with the fluid communication means; and

(c) a post-column collection device comprising a sample receiving means positioned relative to the outlet nozzle to receive eluent from the nozzle means.

25. The .mu.-TAS of claim 18, further comprising:

(a) a sample delivery means in fluid communication with the sample processing compartment outlet port, said sample delivery means comprising a mixing chamber in fluid communication and in axial alignment with a fluid communication means and an outlet nozzle;

(b) a fluid source in divertable fluid communication with the fluid communication means; and

(c) a post-column collection device comprising a sample receiving means positioned relative to the outlet nozzle to receive eluent from the nozzle means.
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TECHNICAL FIELD

The present invention relates generally to miniaturized planar column technology for liquid phase analysis. More particularly the invention relates to a miniaturized total analysis system (.mu.-TAS) fabricated in novel separation support media using laser ablation techniques. The .mu.-TAS disclosed herein finds use in the liquid phase analysis of either small and/or macromolecular solutes.

BACKGROUND

In sample analysis instrumentation, and especially in separation systems such as liquid chromatography and capillary electrophoresis systems, smaller dimensions will generally result in improved performance characteristics and at the same time result in reduced production and analysis costs. In this regard, miniaturized separation systems provide more effective system design, result in lower overhead due to decreased instrumentation sizing and additionally enable increased speed of analysis, decreased sample and solvent consumption and the possibility of increased detection efficiency.

Accordingly, several approaches towards miniaturization for liquid phase analysis have developed in the art; the conventional approach using drawn fused-silica capillary, and an evolving approach using silicon micromachining. What is currently thought of as conventional in miniaturization technology is generally any step toward reduction in size of the analysis system.

In conventional miniaturized technology the instrumentation has not been reduced in size; rather, it is the separation compartment size which has been significantly reduced. As an example, micro-column liquid chromatography (.mu.LC) has been described wherein columns with diameters of 100-200 .mu.m are employed as compared to prior column diameters of around 4.6 mm.

Another approach towards miniaturization has been the use of capillary electrophoresis (CE) which entails a separation technique carried out in capillaries 25-100 .mu.m in diameter. CE has been demonstrated to be useful as a method for the separation of small solutes. J. Chromatogr. 218:209 (1981); Analytical Chemistry 53:1298 (1981). In contrast, polyacrylamide gel electrophoresis was originally carried out in tubes 1 mm in diameter. Both of the above described "conventional" miniaturization technologies (.mu.LC and CE) represent a first significant step toward reducing the size of the chemical portion of a liquid phase analytical system. However, even though experimentation with such conventional miniaturized devices has helped to verify the advantages of miniaturization in principal, there nevertheless remain several major problems inherent in those technologies.

For example, there remains substantial detection limitations in conventional capillary electrophoresis technology. For example, in CE, optical detection is generally performed on-column by a single-pass detection technique wherein electromagnetic energy is passed through the sample, the light beam travelling normal to the capillary axis and crossing the capillary only a single time. Accordingly, in conventional CE systems, the detection path length is inherently limited by the diameter of the capillary.

Given Beer's law, which relates absorbance to the path length through the following relationship:

A=.di-elect cons.*b*C

where:

A=the absorbance

.di-elect cons.=the molar absorptivity, (1/m*cm)

b=path length (cm)

C=concentration (m/1)

it can be readily understood that the absorbance (A) of a sample in a 25 .mu.m capillary would be a factor of 400.times. less than it would be in a conventional 1 cm path length cell as typically used in UV/V is spectroscopy.

In light of this significant detection limitation, there have been a number of attempts employed in the prior art to extend detection path lengths, and hence the sensitivity of the analysis in CE systems. In U.S. Pat. No. 5,061,361 to Gordon, there has been described an approach entailing micro-manipulation of the capillary flow-cell to form a bubble at the point of detection. In U.S. Pat. No. 5,141,548 to Chervet, the use of a Z-shaped configuration in the capillary, with detection performed across the extended portion of the Z has been described. Yet another approach has sought to increase the detection path length by detecting along the major axis of the capillary (axial-beam detection). Xi et al., Analytical Chemistry 62:1580 (1990).

In U.S. Pat. No. 5,273,633 to Wang, a further approach to increased detection path lengths in CE has been described where a reflecting surface exterior of the capillary is provided, the subject system further including an incident window and an exit window downstream of the incident window. Under Wang, light entering the incident window passes through a section of the capillary by multiple internal reflections before passing through the exit window where it is detected, the subject multiple internal reflections yielding an effective increase in path length. While each of the aforementioned approaches has addressed the issue of extending the path length, each approach is limited in that it entails engineering the capillary after-the-fact or otherwise increasing the cost of the analysis.

A second major drawback in the current approach to miniaturization involves the chemical activity and chemical instability of silicon dioxide (SiO.sub.2) substrates, such as silica, quartz or glass, which are commonly used in both CE and .mu.LC systems. More particularly, silicon dioxide substrates are characterized as high energy surfaces and strongly adsorb many compounds, most notably bases. The use of silicon dioxide materials in separation systems is further restricted due to the chemical instability of those substrates, as the dissolution of SiO.sub.2 materials increases in basic conditions (at pHs greater than 7.0).

To avoid the problems arising from the inherent chemical activity of silicon dioxide materials, prior separation systems have attempted chemical modifications to the inner silica surface of capillary walls. In general, such post-formation modifications are difficult as they require the provision of an interfacial layer to bond a desired surface treatment to the capillary surface, using, for example, silylating agents to create Si--O--Si--C bonds. Although such modifications may decrease the irreversible adsorption of solute molecules by the capillary surfaces, these systems still suffer from the chemical instability of Si--O--Si bonds at pHs above 7.0. Accordingly, chemical instability in SiO.sub.2 materials remains a major problem.

However, despite the recognized shortcomings with the chemistry of SiO.sub.2 substrates, those materials are still used in separation systems due to their desirable optical properties. In this regard, potential substitute materials which exhibit superior chemical properties compared to silicon dioxide materials are generally limited in that they are also highly adsorbing in the UV region, where detection is important.

In order to avoid some of the substantial limitations present in conventional .mu.LC and CE techniques, and in order to enable even greater reduction in separation system sizes, there has been a trend towards providing planarized systems having capillary separation microstructures. In this regard, production of miniaturized separation systems involving fabrication of microstructures in silicon by micromachining or microlithographic techniques has been described. See, e.g. Fan et al., Anal. Chem. 66(1):177-184 (1994); Manz et al., Adv. Chrom. 33:1-66 (1993); Harrison et al., Sens. Actuators, B10 (2): 107-116 (1993); Manz et al., Trends Anal. Chem. 10 (5): 144-149 (1991); and Manz et al., Sensors and Actuators B (Chemical) B1 (1-6): 249--255 (1990).

State-of-the-art chemical analysis systems for use in chemical production, environmental analysis, medical diagnostics and basic laboratory analysis must be capable of complete automation. Such a total analysis system (TAS) (Fillipini et al (1991) J. Biotechnol. 18:153; Garn et al (1989) Biotechnol. Bioeng. 34:423; Tshulena (1988) Phys. Scr. T23:293; Edmonds (1985) Trends Anal. Chem. 4:220; Stinshoff et al. (1985) Anal. Chem. 57:114R; Guibault (1983) Anal. Chem Symp. Ser. 17:637; Widmer (1983) Trends Anal. Chem. 2:8) automatically performs functions ranging from introduction of sample into the system, transport of the sample through the system, sample preparation, separation, purification and detection, including data acquisition and evaluation. Miniaturized total analysis systems have been referred to as ".mu.-TAS."

Recently, sample preparation technologies have been successfully reduced to miniaturized formats. Gas chromatography (Widmer et al. (1984) Int. J. Environ. Anal. Chem. 18:1), high pressure liquid chromatography (M uller et al. (1991) J. High Resolut. Chromatogr. 14:174; Manz et al.. (1990) Sensors & Actuators B1:249; Novotny et al., eds. (1985) Microcolumn Separations: Columns, Instrumentation and Ancillary Techniques (J. Chromatogr. Library, Vol. 30); Kucera, ed. (1984) Micro-Column High Performance Liquid Chromatography, Elsevier, Amsterdam; Scott, ed. (1984) Small Bore Liquid Chromatography Columns: Their Properties and Uses, Wiley, N.Y.; Jorgenson et al. (1983) J. Chromatogr. 255:335; Knox et al. (1979) J. Chromatogr. 186:405; Tsuda et al. (1978) Anal. Chem. 50:632) and capillary electrophoresis (Manz et al. (1992) J. Chromatogr. 593:253; Manz et al. Trends Anal. Chem. 10:144; Olefirowicz et al. (1990) Anal. Chem. 62:1872; Second Int'l Symp. High-Perf. Capillary Electrophoresis (1990) J. Chromatogr. 516; Ghowsi et al. (1990) Anal. Chem. 62:2714) have been reduced to miniaturized formats.

Capillary electrophoresis has been particularly amenable to miniaturization because the separation efficiency is proportional to the applied voltage regardless of the length of the capillary. Harrison et al. (1993) Science 261:895-897. A capillary electrophoresis device using electroosmotic fluid pumping and laser fluorescence detection has been prepared on a planar glass microstructure. Effenhauser et al. (1993) Anal. Chem. 65:2637-2642; Burggraf et al. (1994) Sensors and Actuators B20:103-110. In contrast to silicon materials (see, Harrison et al. (1993) Sensors and Actuators B10:107-116), polyimide has a very high breakdown voltage, thereby allowing the use of significantly higher voltages.

The use of micromachining techniques to fabricate separation systems in silicon provides the practical benefit of enabling mass production of such systems. In this regard, a number of established techniques developed by the microelectronics industry involving micromachining of planar materials, such as silicon, exist and provide a useful and well accepted approach to miniaturization. Examples of the use of such micromachining techniques to produce miniaturized separation devices on silicon or borosilicate glass chips can be found in U.S. Pat. No. 5,194,133 to Clark et al.; U.S. Pat. No. 5,132,012 to Miura et al.; in U.S. Pat. No. 4,908,112 to Pace; and in U.S. Pat. No. 4,891,120 to Sethi et al.

Micromachining silicon substrates to form miniaturized separation systems generally involves a combination of film deposition, photolithography, etching and bonding techniques to fabricate a wide array of three dimensional structures. Silicon provides a useful substrate in this regard since it exhibits high strength and hardness characteristics and can be micromachined to provide structures having dimensions in the order of a few micrometers.

Although silicon micromachining has been useful in the fabrication of miniaturized systems on a single surface, there are significant disadvantages to the use of this approach in creating the analysis device portion of a miniaturized separation system.

Initially, silicon micromachining is not amenable to producing a high degree of alignment between two etched or machined pieces. This has a negative impact on the symmetry and shape of a separation channel formed by micromachining, which in turn may impact separation efficiency. Secondly, sealing of micromachined silicon surfaces is generally carried out using adhesives which may be prone to attack by separation conditions imposed by liquid phase analyses. Furthermore, under oxidizing conditions, a silica surface is formed on the silicon chip substrate. In this regard, silicon micromachining is also fundamentally limited by the chemistry of SiO.sub.2. Accordingly, there has remained a need for an improved miniaturized total analysis system which is able to avoid the inherent shortcomings of conventional miniaturization and silicon micromachining techniques.

SUMMARY OF THE INVENTION

The present invention relates to a miniaturized planar column device for use in a liquid phase analysis system. It is a primary object of the present invention to provide a miniaturized column device laser-ablated in a substantially planar substrate, wherein said substrate is comprised of a material selected to avoid the inherent chemical activity and pH instability encountered with silicon and prior silicon dioxide-based device substrates.

The present invention is also related to the provision of detection means engineered into a miniaturized planar column device whereby enhanced on-column analysis or detection of components in a liquid sample is enabled. It is further contemplated to provide a column device for liquid phase analysis having detection means designed into the device in significantly compact form as compared to conventional technology. In one particular aspect of the present invention, it is contemplated to provide optical detection means ablated in a miniaturized planar column device and having a substantially enhanced detection path length.

It is a further related object of the present invention to provide a device featuring improved means for liquid handling, including sample injection, and to provide a miniaturized column device with means to interface with a variety of external liquid reservoirs. Specifically contemplated herein is a system design which allows a variety of injection methods to be readily adapted to the planar structure, such as pressure injection, hydrodynamic injection or electrokinetic injection.

It is yet a further related object of the present invention to provide a miniaturized total chemical analysis system (.mu.-TAS) fully contained on a single, planar surface. In this regard, a miniaturized system according to the present invention is capable of performing complex sample handling, separation, and detection methods with reduced technician manipulation or interaction. Accordingly, the subject invention finds potential application in monitoring and/or analysis of components in industrial chemical, biological, biochemical and medical processes and the like.

A particular advantage of the present invention is the use of processes other than silicon micromachining techniques or etching techniques to create miniaturized columns in a wide variety of polymeric and ceramic substrates having desirable attributes for an analysis portion of a separation system. More specifically, it is contemplated herein to provide a miniaturized planar column device by ablating component microstructures in a substrate using laser radiation. In one preferred embodiment, a miniaturized column device is formed by providing two substantially planar halves having microstructures laser-ablated thereon, which, when the two halves are folded upon each other, define a sample processing compartment featuring enhanced symmetry and axial alignment.

Use of laser ablation techniques to form miniaturized devices according to the present invention affords several advantages over prior etching and micromachining techniques used to form systems in silicon or silicon dioxide materials. Initially, the capability of applying rigid computerized control over laser ablation processes allows microstructure formation to be executed with great precision, thereby enabling a heightened degree of alignment in structures formed by component parts. The laser ablation process also avoids problems encountered with microlithographic isotropic etching techniques which may undercut masking during etching, giving rise to asymmetrical structures having curved side walls and flat bottoms.

Laser ablation further enables the creation of microstructures with greatly reduced component size. In this regard, microstructures formed according to the invention are capable of having aspect ratios several orders of magnitude higher than possible using prior etching techniques, thereby providing enhanced sample processing capabilities in such devices. The use of laser-ablation processes to form microstructures in substrates such as polymers increases ease of fabrication and lowers per-unit manufacturing costs in the subject devices as compared to prior approaches such as micromachining devices in silicon. In this regard, devices formed according to the invention in low-cost polymer substrates have the added feature of being capable of use as substantially disposable miniaturized column units.

In another aspect of the instant invention, laser-ablation in planar substrates allows for the formation of microstructures of almost any geometry or shape. This feature not only enables the formation of complex device configurations, but further allows for integration of sample preparation, sample injection, post-column reaction and detection means in a miniaturized total analysis system of greatly reduced overall dimensions.

The compactness of the analysis portion in a device produced under to the present invention, in conjunction with the feature that integral functions such as injection, sample handling and detection may be specifically engineered into the subject device to provide a .mu.-TAS device, further allows for integrated design of system hardware to achieve a greatly reduced system footprint.

By the present invention, inherent weaknesses existing in prior approaches to liquid phase separation device miniaturization, and problems in using silicon micromachining techniques to form miniaturized column devices have been addressed. Accordingly, the present invention discloses a miniaturized total analysis system capable of performing a variety of liquid phase analyses on a wide array of liquid samples.

BRIEF DESCRIPTION OF THE FIGURES

FIG. 1 is an exploded view of a miniaturized column device constructed in accordance with the present invention.

FIG. 2 is a plan view of the interior surface of the miniaturized column device of FIG. 1.

FIG. 3 is a plan view of the exterior surface of the device of FIG. 1.

FIG. 4 is a cross-sectional side view of the miniaturized column device of FIG. 1, taken along lines IV--IV and showing formation of a sample processing compartment according to the invention.

FIG. 5 is an exploded view of a preferred embodiment of the present invention including optical detection means.

FIG. 6 is a cross-sectional axial view of the intersection of the sample processing compartment and the optical detection means in the miniaturized column device of FIG. 5.

FIG. 7A is an exploded view of a first side of a miniaturized column device having microchannels formed on two opposing planar surfaces of a support substrate.

FIG. 7B is an exploded view of a second side of the column device of FIG. 7A.

FIG. 8A is a pictorial representation of a first side of a preferred embodiment of the miniaturized column device of FIG. 7A which is constructed from a single flexible substrate.

FIG. 8B is a pictorial representation of a second side of the column device of FIG. 8A.

FIG. 9 is a cross-sectional trans-axial view of the extended optical detection path length in the miniaturized column of FIG. 8 taken along lines IX--IX.

FIG. 10 is plan view of a miniaturized column device constructed according to the invention having first and second component halves.

FIG. 11 is a pictorial representation of the column device of FIG. 10 showing the folding alignment of the component halves to form a single device.

FIG. 12 is a cross-sectional axial view of the sample processing compartment formed by the alignment of the component halves in the device of FIG. 10.

FIG. 13 is a plan view of a further preferred embodiment of the present invention having optional micro-alignment means on first and second component halves.

FIG. 14 is a pictorial representation of the column device of FIG. 13 showing the micro-alignment of the component halves.

FIG. 15 is a diagram of an exemplary .mu.-TAS.

FIG. 16A, 16B, and 16C are illustrations of a .mu.-TAS having a laser-ablated reservoir compartment as an integral microstructure on the substrate.

FIG. 17A is a cross-section of the .mu.-TAS of FIG. 15 showing laser-ablated microstructures for communicating a sample droplet formed by a pressure pulse to a post-column sample collection device having laser-ablated sample droplet receiving microwells. FIG. 17B is a cross-section of the .mu.-