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Optical multiplexing device    
United States Patent5583683   
Link to this pagehttp://www.wikipatents.com/5583683.html
Inventor(s)Scobey; Michael A. (Marlborough, MA)
AbstractAn optical multiplexing device spatially disburses collimated light from a fiber optic waveguide into individual wavelength bands, or multiplexes such individual wavelength bands to a common fiber optic waveguide or other destination. The optical multiplexing device has application for dense channel wavelength division multiplexing (WDM) systems for fiber optic telecommunications, as well as compact optical instrument design. Multiple wavelength light traveling in a fiber optic waveguide is separated into multiple narrow spectral bands directed to individual fiber optic carriers or detectors. An optical block has an optical port for passing the aforesaid multiple wavelength collimated light, and multiple ports arrayed in spaced relation to each other along a multiport surface of the optical block. A continuous, variable thickness, multi-cavity interference filter extends on the multiport surface of the optical block over the aforesaid multiple ports. At each of the multiple ports the continuous interference filter transmits a different wavelength sub-range of the multiple wavelength collimated light passed by the optical port, and reflects other wavelengths. Multicolor light passed to the optical block from the optical port is directed to a first one of the multiple ports on an opposite surface of the optical block. The wavelength sub-range which is "in-band" of such first one of the multiple ports is transmitted through that port by the local portion of the continuous, variable thickness interference filter there, and all other wavelengths are reflected. The light not transmitted through the first port is reflected to strike a second port, at which a second (different) wavelength band is transmitted and all other light again reflected. The reflected optical signals thus cascades in a "multiple-bounce" sequence down the optical block of the multiplexing device, sequentially removing each channel of the multiplexed signal. In reverse operation, individual channels are combined in the optical block and transmitted through the optical port.
   














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Drawing from US Patent 5583683
Optical multiplexing device - US Patent 5583683 Drawing
Optical multiplexing device
Inventor     Scobey; Michael A. (Marlborough, MA)
Owner/Assignee     Optical Corporation of America (Marlborough, MA)
Patent assignment
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Publication Date     December 10, 1996
Application Number     08/490,829
PAIR File History     Application Data   Transaction History
Image File Wrapper   Patent Term   Fees
Litigation
Filing Date     June 15, 1995
US Classification     398/79 359/587 359/589 398/86
Int'l Classification     H04J 014/02 G02B 005/28
Examiner     Chin; Wellington
Assistant Examiner     Bacares; Rafael
Attorney/Law Firm     Banner & Witcoff, Ltd.
Address
Parent Case    
Priority Data    
USPTO Field of Search     359/115 359/124 359/129 359/130 359/127 359/131 359/133 359/580 359/583 359/587 359/589 359/615 359/634 359/722 359/723 385/24
Patent Tags     optical multiplexing
   
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5521733
Akiyama
398/48
May,1996

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Ip
385/24
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Sinclair
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Middleton
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Vincent
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Mathis
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Henry
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Kunikane
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Bradley
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Buhrer
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Pellicori
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Hicks
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Hicks
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Hicks
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Hunsperger
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Hicks, Jr.
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Hicks, Jr.
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 Technical Review Submit all comments and votes
 Claims Submit all comments and votes
 


I claim:

1. An optical multiplexing device comprising an optical block having an optical port transparent to multiple wavelength collimated light, a continuous, variable thickness interference filter extending on a multiport surface of the optical block and forming multiple ports arrayed in spaced relation to each other along the multiport surface, the continuous, variable thickness interference filter being transparent at each of the multiple ports to a different wavelength sub-range of the multiple wavelength collimated light and reflective of other wavelengths thereof, and means for cascading light along a multi-point travel path from one to another of the multiple ports.

2. The optical multiplexing device in accordance with claim 1 wherein the interference filter is continuously variable.

3. The optical multiplexing device in accordance with claim 1 wherein the interference filter is continuously linearly variable.

4. The optical multiplexing device in accordance with claim 1 wherein the means for cascading light comprises a reflective coating on a second surface of the optical block.

5. The optical multiplexing device in accordance with claim 4 wherein the second surface of the optical block is spaced from and substantially parallel to the multiport surface.

6. The optical multiplexing device in accordance with claim 4 wherein the reflective coating is continuous over the second surface, being at least co-extensive with said multi-point travel path.

7. The optical multiplexing device in accordance with claim 6 wherein the reflective coating is a broadband high reflector film coating which is substantially uniformly reflective of all of said sub-ranges of the multiple wavelength collimated light.

8. The optical multiplexing device in accordance with claim 6 wherein the reflective coating forms multiple additional ports arrayed in spaced relation to each other along the second surface, the reflective coating being transparent at each of the multiple additional ports to a different wavelength sub-range of the multiple wavelength collimated light, and reflective of other wavelengths thereof.

9. The optical multiplexing device of claim 4 wherein the reflective coating comprises multiple discreet reflective film elements arrayed in spaced relation to each other along said second surface.

10. The optical multiplexing device in accordance with claim 4 wherein the means for cascading light further comprises means for directing multiple wavelength collimated light into the optical block through the optical port at an angle to the multiport surface between 4.degree. and 15.degree..

11. The optical multiplexing device in accordance with claim 1 wherein each one of the multiple ports has an associated lens means for focusing collimated light passed by that one of the multiple ports.

12. The optical multiplexing device in accordance with claim 11 wherein the lens means comprises a GRIN lens communicating with optic fiber.

13. The optical multiplexing device in accordance with claim 1 wherein the optical block comprises a solid block of material substantially transparent to said multiple wavelength collimated light and selected from the group consisting of glass and fused silica, the continuous, variable thickness interference filter being on an outside surface thereof.

14. The optical multiplexing device in accordance with claim 1 wherein the optical block comprises an enclosed chamber.

15. The optical multiplexing device in accordance with claim 1 wherein the optical block is substantially rectilinear, with the optical port being at a front surface of the optical block which is opposite and parallel the multiport surface of the optical block.

16. The optical multiplexing device in accordance with claim 15 wherein (a) the means for cascading light comprises on the front surface a reflective film coating not extending over the optical port; (b) there are at least eight of said multiple ports, each being a bandpass filter transparent to a discreet wavelength sub-range separated from the wavelength sub-range of adjacent ones of the multiple ports by approximately 2 nm; (c) collimated light passes through the optical port at an angle of approximately 6.degree.-10.degree. to the plane of the front surface, and (d) the multiple ports are linearly spaced from one another along the multiport surface.

17. The optical multiplexing device in accordance with claim 16 wherein the reflective film on the front surface of the optical block is a broadband high reflector film coating.

18. The optical multiplexing device in accordance with claim 15 wherein the means for cascading light comprises on the front surface a reflective film coating not extending over the optical port, the reflective film coating being a second continuous, variable thickness interference filter extending on said front surface of the optical block forming multiple additional ports, the second interference filter being transparent at each of the multiple additional ports to a different wavelength sub-range and reflective of other wavelengths of the multiple wavelength collimated light.

19. The optical multiplexing device in accordance with claim 18 wherein (a) there are at least four of said multiple ports and at least four of said multiple additional ports.

20. The optical multiplexing device in accordance with claim 1 wherein the continuous, variable thickness interference filter forms at each one of the multiple ports an all-dielectric narrow bandpass filter.

21. The optical multiplexing device in accordance with claim 1 wherein the continuous, variable thickness interference filter is a multi-cavity interference filter.

22. The optical multiplexing device in accordance with claim 21 wherein the continuous, variable thickness interference filter comprises a film stack forming at least three interference cavities.

23. The optical multiplexing device in accordance with claim 1 wherein the continuous, variable thickness interference filter comprises a film stack formed of alternating films of niobium pentoxide and silicon dioxide.
 Description Submit all comments and votes
 


INTRODUCTION

The present invention is directed to an optical multiplexing device which spatially disburses collimated multi-wavelength light from a fiber optic waveguide into individual wavelength bands, each of which can be directed to an individual fiber optic waveguide output line, light detector, etc., or multiplexes such individual wavelength bands to a common fiber optic waveguide or other destination. In certain preferred embodiments, the improved multiplexing devices of the present invention are particularly well suited for dense channel wavelength division multiplexing (DWDM) systems for fiber optic telecommunications systems.

BACKGROUND

While fiber optic cable is finding widespread use for data transmission and other telecommunication applications, the cost of new installed fiber optic cable presents a barrier to increased carrying capacity. Wavelength division multiplexing (WDM) would allow different wavelengths to be carried over a common fiber optic waveguide. Presently preferred wavelength bands for fiber optic transmission media include those centered at 1.3.mu.and 1.55.mu.. The latter is especially preferred because of its minimal absorption and the commercial availability of erbium doped fiber amplifiers. It has a useful band width of approximately 10 to 40 nm, depending on application. Wavelength division multiplexing can separate this band width into multiple channels. Ideally, the 1.55.mu.wavelength band, for example, would be divided into multiple discreet channels, such as 8, 16 or even as many as 32 channels, through a technique referred to as dense channel wavelength division multiplexing (DWDM), as a low cost method of substantially increasing long-haul telecommunication capacity over existing fiber optic transmission lines. Wavelength division multiplexing may be used to supply video-on-demand and other existing or planned multimedia, interactive services. Techniques and devices are required, however, for multiplexing the different discreet carrier wavelengths. That is, the individual optic signals must be combined onto a common fiber optic waveguide and then later separated again into the individual signals or channels at the opposite end of the fiber optic cable. Thus, the ability to effectively combine and then separate individual wavelengths (or wavelength bands) from a broad spectral source is of growing importance to the fiber optic telecommunications field and other fields employing optical instruments.

Optical multiplexers are known for use in spectroscopic analysis equipment and for the combination or separation of optical signals in wavelength division multiplexed fiber optic telecommunications systems. Known devices for this purpose have employed, for example, diffraction gratings, prisms and various types of fixed or tunable filters. Gratings and prisms typically require complicated and bulky alignment systems and have been found to provide poor efficiency and poor stability under changing ambient conditions. Fixed wavelength filters, such as interference coatings, can be made substantially more stable, but transmit only a single wavelength or wavelength band. In this regard, highly improved interference coatings of metal oxide materials, such as niobia and silica, can be produced by commercially known plasma deposition techniques, such as ion assisted electron beam evaporation, ion beam spattering, reactive magnetron sputtering, e.g., as disclosed in U.S. Pat. No. 4,851,095 to Scobey et al. Such coating methods can produce interference cavity filters formed of stacked dielectric optical coatings which are advantageously dense and stable, with low film scatter and low absorption, as well as low sensitivity to temperature changes and ambient humidity. The theoretical spectral performance of a stable, three-cavity filter (tilted 12.degree.) produced using any of such advanced, deposition methods is shown in FIG. 1 of the appended drawings. The spectral profile is seen to be suitable to meet stringent application specifications.

To overcome the aforesaid deficiency of such interference filters, that is, that they transmit only a single wavelength or range of wavelengths, it has been suggested to gang or join together multiple filter units to a common parallelogram prism or other common substrate. Optical filters are joined together, for example, in the multiplexing device of U.K. patent application GB 2,014,752A to separate light of different wavelengths transmitted down a common optical waveguide. At least two transmission filters, each of which transmits light of a different predetermined wavelength and reflects light of other wavelengths, are attached adjacent each other to a transparent dielectric substrate. The optical filters are arranged so that an optical beam is partially transmitted and partially reflected by each optical filter in turn, producing a zigzag light path. Light of a particular wavelength is subtracted or added at each filter (depending upon whether the element is being used as a multiplexer or demultiplexer). Similarly, in the device of European patent application No. 85102054.5 by Oki Electric Industry Co., Ltd., a so-called hybrid optical wavelength division multiplexer-demultiplexer is suggested, wherein multiple separate interference filters of different transmittivities are applied to the side surfaces of a glass block. A somewhat related approach is suggested in U.S. Pat. No. 5,005,935 to Kunikani et al, wherein a wavelength division multiplexing optical transmission system for use in bi-directional optical fiber communications between a central telephone exchange and a subscriber employs multiple separate filter elements applied to various surfaces of a parallelogram prism. Alternative approaches for tapping selective wavelengths from a main trunk line carrying optical signals on a plurality of wavelength bands is suggested, for example, in U.S. Pat. No. 4,768,849 to Hicks, Jr. In that patent, multiple filter taps, each employing dielectric mirrors and lenses for directing optical signals, are shown in an arrangement for removing a series of wavelength bands or channels from a main trunk line.

Applying multiple separate filter elements to the surface of a prism or other optical substrate involves significant disadvantages in assembly cost and complexity. In addition, a significant problem associated with wavelength division multiplexing devices and the like employing multiple discreet interference filter elements, arises from uncertainty as to the precise wavelength of a filter element as it is manufactured. That is, in the manufacture of multiplexing devices, wherein bandpass filter elements are produced separately, a device employing eight individual bandpass filters, for example, typically will require considerably more than eight coating lots to produce the necessary eight suitable filter elements. Bandpass filters (particularly in the infrared range) are extremely thick and require complicated and expensive vacuum deposition equipment and techniques. Accordingly, each coating lot can be expensive and difficult to produce. For this reason, devices employing, for example, eight separate interference filter elements to produce an eight channel WDM device, have been relatively costly and have not enjoyed full commercial acceptance.

Another problem associated with optical multiplexing devices employing multiple individual bandpass filter elements, involves the need to mount the elements in nearly perfect parallelism on an optical substrate. The filter elements are quite small, typically being on the order of 1 to 5 mm in diameter, and are, accordingly, difficult to handle with precision. Improper mounting of the filter elements can significantly decrease the optical accuracy and thermal stability of the device. A related problem is the necessity of an adhesive medium between the filter element and the surface of the optical substrate. The optical signal path travels through the adhesive, with consequent system degradation. In optical multiplexing devices intended for the telecommunications industry, preferably there is as little as possible epoxy adhesive in the optical signal path.

It is an object of the present invention to provide improved optical multiplexing devices which reduce or wholly overcome some or all of the aforesaid difficulties inherent in prior known devices. Particular objects and advantages of the invention will be apparent to those skilled in the art, that is, those who are knowledgeable and experienced in this field of technology, in view of the following disclosure of the invention and detailed description of certain preferred embodiments.

SUMMARY OF THE INVENTION

In accordance with a first aspect, an optical multiplexing device comprises an optical block which may be either a solid optical substrate, such as glass or fused silica or the like, or an enclosed chamber which is hollow, meaning either evacuated or filled with air or other optically transparent medium. The optical block has an optical port for passing multiple wavelength collimated light. Depending upon the application of the optical multiplexing device, such multiple wavelength collimated light may be passed through the optical port into the optical block to be demultiplexed, or from the optical block as a multiplexed signal to a fiber optic transmission line or other destination. Multiple ports are arrayed in spaced relation to each other along a multiport surface of the optical block. As illustrated below in connection with certain preferred embodiments, the optical block may have more than one such multiport surface. Each of these multiple ports is transparent to the optical signal of one channel. Thus, each transmits a wavelength sub-range of the multiple wavelength collimated light passed by the optical port. In an application of the optical multiplexing device in a multi-channel telecommunication system, each of the multiple ports typically would pass a single discreet channel and, in combination, the channels form the aforesaid multiple wavelength collimated light transmitted by the optical port. A continuous, variable thickness interference filter, preferably a multi-cavity interference filter, is carried on the multiport surface of the optical block to provide the aforesaid multiple ports. Because this continuous interference filter extending over the multiport surface has a different optical thickness at each of the multiple ports, the wavelength (or wavelength range) passed by the filter at each such port will differ from that passed at the other ports. Thus, a single film, preferably deposited directly onto the surface of the optical block, separately passes optical signals for each of a number of channels at separate locations, while reflecting other wavelengths. As noted above, the optical block may be either solid or a hollow chamber. In the case of a solid optical block, the multiport surface carrying the continuous, variable thickness interference filter would typically be an exterior surface of the block. As discussed further below, the individual ports of the multiport surface may be bandpass filters, preferably narrow bandpass filters transparent to a wavelength sub-range separated from the sub-range of the next adjacent port(s) by as little as 2 nm or even less for DWDM. Alternatively, some or all of the multiple ports could be dichroic, i.e., a long wavepass or short wavepass edge filter, preferably with a very sharp transition point. The transition point of each port would be set at a slightly (e.g., 2 nm) longer (or shorter) boundary wavelength. In a demultiplexing operation, each port, in turn, would pass or transmit only optic signals in the incremental range beyond the boundary wavelength of the previous port, since all light at shorter (or longer) wavelengths would already have been removed. Light beyond the boundary wavelength of the new port would be reflected, in accordance with the above described principles of operation.

The optical multiplexing device further comprises means for cascading light within the optical block along a multi-point travel path from one to another of the multiple ports. In a demultiplexing operation, the optical signals would enter the optical block at the aforesaid optical port and travel to the multiple ports (acting in this case as output ports) along the aforesaid multi-point travel path. The signal for each individual channel is transmitted out of the optical block at its corresponding port; other wavelength are reflected, or bounced, back to cascade further along the optical travel path within the optical block. It will be understood that at the last output port(s) there may be no remainder light to be reflected. It will also be understood from this disclosure, that the optical multiplexing device can operate in the reverse or both directions. The cascading means preferably comprises a reflective film carried on a second surface of the optical block, either as a continuous coating spanning the multi-point travel path of the cascading light signals, or as multiple discreet reflector elements. The optical block would most typically be rectilinear, having the reflective film on or at a second surface of the optical block opposite and parallel to the multiport surface carrying the aforesaid continuous interference filter. This second film can be a broadband high reflector, that is, a film coating which is highly reflective of all wavelengths of the channels which combine to form the multiple wavelength collimated light, or can act as a second interference filter transparent at spaced locations (i.e., at some or each of the bounce points) to the optical signal of one or more of the channels. In either case, the interference filter and reflective film on spaced surfaces of the optical block operate to cascade optical signals through the optical block in a multiple-bounce sequence starting at (or finishing at) the optical port through which the multiple wavelength collimated light passes. This multiple-bounce cascading will be further described below in connection with certain preferred embodiments.

BRIEF DESCRIPTION OF THE DRAWINGS

Certain preferred embodiments of the invention are discussed below with reference to the accompanying drawings in which:

FIG. 1 is a graph showing the theoretical performance of a high quality multi-cavity, dielectric, optical interference filter.

FIG. 2 is a schematic illustration of a first preferred embodiment of an optical multiplexing device, specifically, a dense channel wavelength division multiplexing device for an eight channel fiber optic telecommunications system or like application;

FIG. 3 is a schematic illustration of an alternative preferred embodiment of an optical multiplexing device in accordance with the invention, specifically, a dense channel wavelength division multiplexing device for an eight channel fiber optic telecommunications system or like application;

FIG. 4 is a schematic illustration of another alternative preferred embodiment of an optical multiplexing device in accordance with the invention, specifically, a dense channel wavelength division multiplexing device for an eight channel fiber optic telecommunications system or like application; and

FIGS. 5 and 6 are schematic illustrations, in cross-section, of the continuous, variable thickness, three cavity interference filter of the optical multiplexing device of FIG. 2.

It should be understood that the optical multiplexing devices and interference filter illustrated in the drawings are not necessarily to scale, either in their various dimensions or angular relationships. It will be well within the ability of those skilled in the art to select suitable dimensions and angular relationships for such devices in view of the foregoing disclosure and the following detailed description of preferred embodiments.

DETAILED DESCRIPTION OF CERTAIN PREFERRED EMBODIMENTS

The optical multiplexing device, as disclosed above, has numerous applications including, for example, in fiber optic telecommunication systems. Optical multiplexing devices of this design are particularly useful, for example, in test equipment and the like, as well as laboratory instrumentation. For purposes of illustration, the preferred embodiments described below in detail are dense channel wavelength division multiplexing devices which can solve or reduce the above described problems of individually mounting multiple filter elements to an optical substrate for each individual signal channel, the problems of cost and complexity involved in mu