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Claims  |
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What is claimed is:
1. An apparatus for perforating corrugated pipe comprising:
a support system having a first end;
perforating means attached to said first end of said support system wherein
said perforating means has at least one cutter and at least one motor,
said cutter being coupled to said motor whereby said motor imparts
rotational power to said cutter;
said perforating means having a housing, said housing being attached to
said first end of said support system and having an outer surface, at
least one guide member having ends, each guide member end berg attached to
said housing outer surface, said at least one guide member having an
outside surface and an inside surface, said at least one motor being
connected to said guide member inside surface; and
said cutter being mounted with a radial extension beyond said guide member
outside surface, at least one spring, wherein one of said guide member or
said at least one motor is attached to said housing by said at least one
spring
advancing means for advancing said pipe over said perforating means whereby
perforations are created in said pipe.
2. The apparatus of claim 1 wherein said advancing means further comprises:
a carriage for supporting said pipe; and
at least one rail, said at least one rail having a first surface, said
carriage being movably connected to said at least one rail.
3. The apparatus of claim 2 wherein said carriage further comprises:
a carriage base having a carry surface;
at least one roller rotatably connected to said carry surface of said
carriage base, said roller having an outside surface; and
at least one substantially semicircular member, said at least one
substantially semicircular member being rollingly connected to said
outside surface of said at least one roller.
4. The apparatus of claim 3 wherein said carriage further comprises:
said carriage base having a track surface;
at least one wheel connected to said track surface of said carriage base,
said at least one wheel being in rolling engagement with said at least one
rail whereby the carriage is rollingly connected to said at least one
rail.
5. The apparatus of claim 3 wherein said carriage further comprises:
a handle member; and
said handle member being fixedly attached to said semicircular member,
whereby said semicircular member is rotatable relative to said carriage
base upon actuation of said handle member.
6. The apparatus of claim 1 wherein said support system further comprises:
an elongated member, said elongated member having an elongated member first
end and an elongated member second end, said elongated member first end
being connected to said perforating means; and
a balance member having a first surface, said balance member first surface
being fixedly connected to said second end of said elongated member, said
balance member being substantially perpendicular to said elongated member.
7. The apparatus of claim 6 wherein said support system further comprises:
said balance member having a second surface, said second surface being
opposite said first surface; and
a counterweight, said counterweight being fixedly attached to said second
surface of said balance member, whereby the moment created by the
elongated member is offset.
8. The apparatus of claim 6 wherein said support system further comprises:
said elongated member having a cavity therethrough, whereby power conduits
and air may pass through said elongated member.
9. The apparatus of claim 8 wherein said support system further comprises:
a blowing means, said blowing means being communicably connected to said
second end of said elongated member whereby said blowing means blows air
through said elongated member to said perforating means.
10. The apparatus of claim 9 wherein said blowing means comprises a fan.
11. The apparatus of claim 9 wherein said blowing means comprises a blower.
12. A method of perforating corrugated pipe comprising the steps:
advancing a pipe having an inner surface and an outer surface over a
perforating means wherein said perforating means has a support system
having a first end, at least one cutter and at least one motor, said
cutter being coupled to said motor whereby said motor imparts rotational
power to said cutter;
said perforating means having a housing, said housing being attached to
said first end of said support system and having an outer surface, at
least one guide member having ends, each guide member end being attached
to said housing outer surface, said at least one guide member having an
outside surface and an inside surface, said at least one motor being
connected to said guide member inside surface; and
perforating said pipe with said means for perforating by cutting said pipe
from the inner surface to said pipe outer surface.
13. The method of claim 12 wherein said pipe has a longitudinal axis,
further comprising the steps:
rotating said pipe about its longitudinal axis;
withdrawing said pipe from over said perforating means; and
perforating said pipe with said perforating means by cutting said pipe from
the inner surface to said pipe outer surface.
14. The method of claim 12 wherein said pipe has a longitudinal axis and
further comprising the step of:
rotating said pipe about said pipe longitudinal axis while advancing said
pipe over said perforating means, whereby said pipe is perforated in a
substantially spiral manner.
15. A perforated corrugated pipe having an inner surface and an outer
surface said perforated pipe perforated by advancing a pipe having an
inner surface and an outer surface over a perforating means wherein said
perforating means has a support system having a first end at least one
cutter and at least one motor, said cutter being coupled to said motor
whereby said motor imparts rotational power to said cutter;
said perforating means having a housing, said housing being attached to
said first end of said support system and having an outer surface, at
least one guide member having ends, each guide member end being attached
to said housing outer surface, said at least one guide member having an
outside surface and an inside surface, said at least one motor being
connected to said guide member inside surface said cutter being mounted
with a radial extension beyond said guide member outside surface, at least
one spring, wherein one of said guide member or said at least one motor is
attached to said housing by said at least one spring; and perforating said
pipe with said perforating means by cutting said pipe from the inner
surface to said pipe outer surface.
16. The perforated pipe of claim 19 having a longitudinal axis and further
perforated by rotating said pipe about said pipe longitudinal axis while
advancing said pipe over said perforating means, whereby said pipe is
perforated in a substantially spiral manner.
17. An apparatus for perforating corrugated pipe comprising:
a support system having a first end;
means for perforating said pipe attached to said first end of said support
system wherein said perforating means has at least one cutter and at least
one motor, said cutter being coupled to said motor whereby said motor
imparts rotational power to said cutter;
said perforating means comprising a housing, said housing being attached to
said first end of said support system and having an outer surface, at
least one guide member having ends, each guide member end being attached
to said housing outer surface, said at least one guide member having an
outside surface and an inside surface, said at least one motor being
connected to said guide member inside surface said cutter being mounted
with a radial extension beyond said guide member outside surface, at least
one spring, wherein one of said guide member or said at least one motor is
attached to said housing by said at least one spring; and
means for causing said pipe and said means for perforating said pipe to
perforatingly interengage interior of said pipe whereby perforations are
created in said pipe. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention most generally relates to an apparatus and method for
perforating pipe. More particularly, the invention relates to the
perforating of pipe from the inside of the pipe to the outside of the
pipe. More particularly, the invention relates to the perforating of
corrugated plastic pipe by passing a section of corrugated plastic pipe
over a cutter or by advancing the perforating cutter into the interior of
the pipe, the cutter cutting perforations in the pipe as the pipe is
passed over the cutter or the cutter is inserted into the pipe.
The invention has the particular objectives, advantages and features of: 1)
increased cutting speed; 2) size of notches being cut can be changed more
readily; 3) multiple notches can be cut using the same cutter; 4) more
efficient; 5) slots may be round holes or non-round; 6) indexing for the
number of holes or slots may be more easily accomplished; 7) can be set up
to do spiral cutting from the inside so as to not weaken the strength of
the pipe in any location as to the extent that it would happen with slots
cut in the same location along the piece of pipe; 8) allows for pipe to be
stored without perforations, and then perforated as needed; 9) various
bits, saws, blades, and routers can be employed; 10) major components
readily available; 11) Half the perforations may be cut on the way in and
half on the way out.
2. Description of the Prior Art
Many drainage pipes are produced from plastic materials, either by
extrusion or blow molding, with the pipe being cut into lengths or rolled
on a large drum to be carded in the field. To obtain high rigidity and
maximum utilization of material, such drainage pipes are commonly
corrugated with the corrugations extending circumferentially around the
pipe. Corrugated plastic pipe is widely used for many types of domestic,
agricultural, and industrial drainage and waste disposal systems.
Preferably, drainage holes are positioned in the wall of the inner
corrugation so that, when the pipe is ultimately buried in the earth, the
drainage holes are not packed as tightly as would be the case if they were
positioned in the outer corrugation. Having the perforations on the inner
corrugation facilitates drainage from the pipe, but, for obvious reasons,
complicates the formation of the perforations.
It is therefore desirable to have an effective apparatus and method for
creating perforations on the inner corrugation or valley portions of a
corrugated pipe. All of the perforating machines and methods for
perforating the pipe known by the inventor hereof, perforate, drill or
punch the holes or apertures from the outside of the pipe to the inside of
the pipe. Such curing is inherently slow and cumbersome. Various cutters
or punches have been used in the prior art to perforate the inner
corrugation.
The following patents relate to the technology of the present invention,
but none of them meets the objects of the presently disclosed and claimed
invention. Additionally, none are as effective and as efficient as the
instant apparatus and method.
U.S. Pat. No. 4,587,874 to Lupke, et. al. discloses a rotary punch. The
rotary punch is a spindle carrying a cutting tool and a drive for rotating
the spindle about its own axis while revolving the spindle about the pipe.
The cutter periodically engages and perforates the pipe.
U.S. Pat. No. 4,204,447 to Slaughterbeck discloses an apparatus for
perforating corrugated plastic pipe. The Slaughterbeck apparatus employs a
plurality of reciprocally moving heated punches which punch radially into
the pipe and are then removed to form perforations. The pipe is then
translated to another position for the next punching step.
U.S. Pat. No. 4,180,357 to Lupke, et. al. discloses an apparatus and method
for perforating pipe and method of producing part of such apparatus. The
Lupke apparatus advances corrugated pipe along its axial path by rotatably
driven lead screw members, the screw threading of which is in meshing
engagement with the corrugations of the pipe. The lead screw members
present outwardly directed cutters which are synchronized to
simultaneously intersect the pipe thereby creating perforations.
U.S. Pat. No. 4,104,942 to Leloux discloses a device for manufacturing
perforated plastic pipes. Disclosed is a device having at least one
punching member, to which a velocity is imparted in the direction of
conveyance of the plastic pipes. During the punching operation, the
punching members remain substantially perpendicular with respect to the
plastic pipes.
U.S. Pat. No. No. 3,916,763 to Maroschak discloses an apparatus for forming
slits in tubes. The Maroschak apparatus an improved means of feeding a
tube through a slitting station in a stepwise manner, wherein rotary
cutting blades and moved into and out of cutting engagement with the tube
between successive stepwise movements thereof.
U.S. Pat. No. 3,901,113 to Oltmanns, et. al. discloses a device to cut
holes within the wave troughs of a corrugated tube, especially for
drainage. The device employs tool supports geared with the waves of the
tube. The tube and tool support are synchronized.
U.S. Pat. No. 3,877,831 to Maroschak discloses a method and apparatus for
drilling holes in tubes. The tube is fed through a drilling station where
one or more longitudinal rows are drilled in the wall of the tube by means
of a corresponding number of rotating drill bits. The drilling station
includes a separate drilling head for forming each row of holes. Each of
the drilling heads is rotated in timed relation to the movement of the
tube so as to drill holes therein without interrupting or retarding the
movement of the tube.
U.S. Pat. No. 3,831,470 to Maroschak discloses a method and apparatus for
forming slits in tubes. Maroschak discloses intermittently feeding the
tube through a slitting station in a stepwise manner and moving a
plurality of rotating cutting blades which encircle the path of travel of
the tube into cutting engagement with the tube between successive stepwise
movements. The apparatus includes a pair of rotary feed members which
engage portions of the tube closely adjacent sets of rotary cutting blades
arranged around the path of travel of the tube, and means for imparting
stepwise movement to the tube in timed relation to the inward and outward
movements of the cutting blades. U.S. Pat. No. 3,824,886 to Hegler
discloses an apparatus for cutting apertures in tubes. The Hegler
apparatus employs means for revolving a cutter about the pipe to be cut in
cooperation with a means for moving the cutting surface in an epitrochoid
path as it passes through the exterior surface.
U.S. Pat. No. 3,698,222 to Blake discloses a perforating machine. The Blake
machine employs a rotating punch and die roll means in cooperation with
corrugated roll means. The punch roll being formed of disks separated by
spacers.
The patents noted herein provide considerable information regarding the
developments that have taken place in this field of technology. Clearly,
the present invention provides many advantages over the inventions noted
above. Again it is noted that none of the inventions listed above cuts
from the inside of the pipe to the outside. As such, none is as effective
or efficient as the present invention.
By cutting corrugated pipe from the inside, it is not required that the
pipe be perforated in a stepwise manner. Rather, the pipe can be advanced
over the insertable perforating means in a substantially continuous motion
or the pipe may be stationary and the perforating means or cutter head may
be moved into the interior of the pipe. It is also possible to create
another set of perforations while removing the pipe from about the
perforating means or extracting the perforating device from within the
pipe. The pipe may be rotated after the initial advancement over the
perforating means and before the pipe is removed from about the
perforating means to create different set of perforations. Alternatively,
the pipe may be rotated as it is advanced over the perforating means so as
to create a perforation pattern which is non-linear. The non-linear
perforation pattern can be a spiral pattern by continuously rotating the
pipe as it is advanced over the perforating means. It should also be
obvious that there may be advantage to have different size holes and a
non-symmetric hole pattern in the pipe. All of these variations are easily
achieved with the instant apparatus and method.
Additionally, the present invention may include a gear trailing the
perforating means in such a way as to have the cutters move in and out,
thereby making alternate cuts on possibly every other rib of the
corrugated pipe or detent as it travels along. More than one rib could be
skipped.
The present invention may also be employed to perforate pipe as it comes
off an extruder. This embodiment would employ a trailing wire, a flexible
shaft, or conduit coming from the extruder to the perforating means which
would also hold onto the cutting head and supply power at the same time to
run the cutters. Obviously, this operation would take place at a
sufficient distance and time from the extrusion process to allow the
plastic to cool. The result would be that as the pipe slides over the
cutters, which would be held in place by cable or wire, it would cut the
notches which are desired within the pipe, and could use the above methods
of gearing for cutting notches and slots and spiraling within the pipe or
skipping detents within the pipe as necessary. This embodiment could
produce virtually any length or an endless length of perforated pipe.
The perforated pipe which is produced by the present invention is
distinctive due to having been cut from the inside out thereby creating
apertures or holes which could be identified as being made from inside to
outside the pipe. The perforations in the perforated pipe produced by the
present invention may be of various shapes. For example, the perforations
may be round or slotted.
SUMMARY OF THE INVENTION
This invention most generally relates to an apparatus and method for
perforating pipe by passing the pipe over a perforating means or by
advancing the perforating means into the interior of the pipe and curing
perforations in the pipe from the inner surface to the outer surface. It
is noted that it is only necessary that there be relative linear movement
and there may also be relative rotational movement, simultaneously with or
separately from the linear movement, between the pipe and the perforation
means. More particularly, the invention relates to an apparatus having a
support system, a perforating means attached to the end of the support
system; and a means for advancing the pipe over the perforating means in
order to perforate the pipe.
A basic object of the present invention is to provide an apparatus for
perforating pipe comprising a support system having a first end, a means
for perforating the pipe attached to the first end of the support system
and a means for causing the pipe and the means for perforating the pipe to
perforatingly interengage interior of the pipe whereby perforations are
created in the pipe. The perforations thus made are created from inside
the pipe to the outside of the pipe.
An object of the present invention is to provide an apparatus for
perforating pipe that perforates pipe faster than those of the prior art,
and that allows for holes to be either round or slotted.
It is a primary object of the present invention to provide an advancing
means for the apparatus for perforating pipe that employs a carriage which
rides upon rails, and which can give support to the pipe as it is advanced
over or removed from over the perforating means.
It is a further object of the present invention to provide a carriage with
at least one semicircular member as part of the advancing which can impart
longitudinal rotation to a pipe so that the location of the perforations
around the circumference of the pipe can be varied.
It is a further object of the present invention to provide as part of the
advancing means, a track with at least one rail whereupon the carriage can
be moved, thus engaging and disengaging the pipe with the perforating
means.
It is still a further object of the present invention to provide a base for
the carriage with rollers on it to allow the semicircular member or
semicircular members to rotate and with wheels to roll upon the mils of
the track.
It is still a further object of the present invention to provide a support
system for the perforating means that includes an elongated member with a
cavity therethrough, the cavity allowing for the passage of conduits for
electrical, hydraulic, or pneumatic power. The cavity is also to allow for
the passage of air.
It is an object of the present invention to provide a fan or blower at one
end of the support system to transmit air through the elongated member to
the perforating means to assist in the cooling of the motors in the
perforating means and to assist in the removal of cut pipe from the
perforating means.
It is a further object of the present invention to provide a counterweight
as part of the support system to offset the moment created by the
extension member and the perforating means on the end thereof.
A primary object of the present invention is to provide a perforating means
which has motors to impart rotational power to cutters disposed in a
housing.
It is a further object of the present invention to provide a perforating
means which can maintain a constant cutting depth by using guide members.
The guide members being attached to either the motor or to the housing by
springs, thus maintaining a substantially constant distance between the
inner corrugation to be cut and the cutter.
It is an object of the present invention to provide a method of perforating
pipe whereby a pipe is advanced over a perforating means, the perforating
means cuts the pipe as it is advanced over the perforating means. The pipe
is cut from the inner surface to the outer surface.
It is an additional object of the present invention to provide a method of
perforating pipe whereby perforations may be cut in the pipe both as it is
advanced and as it is removed from over the perforating means.
Specifically, the pipe may be longitudinally rotated once it is advanced
over the perforating means and before it is removed from the perforating
means so that a new series of perforations may be cut in the pipe while
the pipe is being removed from over the perforating means. Being able to
cut while removing the pipe as well as while advancing it makes the
process much more efficient.
It is an additional object of the present invention to rotate the pipe
longitudinally while advancing or removing it from over the perforating
means to provide for a non-linear series of perforations. Additionally, a
method of making a spiral pattern of perforations is provided for by
rotating the pipe at a substantially constant rate while advancing or
removing it from over the perforating means.
A still further object of the present invention is to provide a perforated
pipe made by the processes of the present invention. The perforated pipe
made by the processes of the present invention is distinctive in several
aspects. The perforated pipe may have a non-linear or spiral pattern of
perforations, thus making the pipe stronger than similar pipes with linear
patterns of perforations. Also, the pipe perforated by the processes of
the present invention may also have distinctive perforations. The
perforations may be either round or slotted, and by virtue of being cut
from the inside, their cut edges are different from those pipes perforated
from the outside.
These and further objects of the present invention will become apparent to
those skilled in the art to which this invention pertains and after a
study of the present disclosure of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a side view schematic illustration of the invention generally;
FIG. 2 is an end view of the invention illustrating the track, carriage,
and pipe;
FIG. 3 is a schematic illustration of the perforating means;
FIG. 4 is a schematic illustration of the perforating means motor and guide
member combination;
FIG. 5 is a schematic illustration of the perforating means with the
motors, cutters, and guide members removed;
FIG. 6 is a schematic illustration of the perforating means generally;
FIG. 7 is an end view of the perforating means;
FIG. 8 is a schematic illustration of the perforating means generally;
FIG. 9A is a top view of a cutter device having attached thereto the
bracket used to attach to the cutter housing and alternative guide members
which cause the cutter to move inwardly and outwardly within the interior
of the pipe;
FIG. 9B is a side view of the illustration of FIG. 9A with the deflection
mechanism shown in section;
FIG. 10 is a schematic illustration of the motor, cutter, spring,
alternative guide member combination of FIG. 9B without the bracket;
FIG. 11 is a illustration of a motor and cutter with switch and power cord
represented;
FIG. 12 is an end view of the motor and cutter illustrating the clamping
device which is a generally a p:art of the motor and cutter assembly;
FIG. 13 is an end view of the perforating means;
FIG. 14 is a schematic illustration of the perforating means used on pipe
as the pipe comes out of an extruder; and
FIG. 15 is a detail of the guide member and spring assembly.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The following is a description of the preferred embodiment of the
invention. It is clear that there may be variations in the size and the
shape of the apparatus, in the materials used in the construction and in
the orientation of the components. However, the main features are
consistent and are:
1) perforations cut from the inside of the pipe outwardly;
2) size of perforations easily changed;
3) perforations may be round or slotted;
4) half the perforations may be cut while advancing the pipe over the
perforating means or inserting the means for perforating the pipe into the
pipe and half cut while the pipe is being removed from over the
perforating means (it is only necessary that there be relative linear
movement but there may aim be relative rotational movement, simultaneously
with or separately from the linear movement, between the pipe and the
perforation means);
5) spiral and alternating perforating possible.
As shown in FIG. 1, an apparatus for perforating pipe comprises a support
system 30, a perforating means 20, and an advancing means 45.
The advancing means 45 may include carriage* 10 which gives support to pipe
5. Carriage 10can have wheels 14 which roll on rail 41, thus permitting
the carriage 10 to carry pipe 5 into and out of engagement with
perforating means 20. As illustrated in FIG. 2, the carriage 10 may also
have rollers 11 upon which semicircular member 12 rests. Semicircular
member 12 supports pipe 5 and is rotatable around the longitudinal axis of
pipe 5, thus rotating the pipe. To assist in the rotation of semicircular
member 12, a handle 18 is provided so that the pipe may be manually
rotated. Handle 18 is connected to the carriage. The handle may be
specifically connected to the semicircular member 12. Preferably, there
are two semicircular members on carriage 10 to give support to pipe 5 at
both ends. It is also desirable to have the semicircular members connected
by side bars.
The advancing means 45 may also include a track 40 upon which carriage 10
may move. As illustrated in FIGS. 1 and 2, it is preferable that the track
have two rails 41. Carriage wheels 14 roll on top of rails 41 to carry
carriage 10 thus pipe 5 in and out of engagement with perforating means
20.
The support system 30 is attached to and gives support to perforating means
20. As shown in FIG. 1, support system 30 preferably includes elongated
member 34, counterweight 33, balance member 36, and blowing means 31.
Elongated member 34 is attached to perforating means 20 at one end and to
balance member 36 on the other. Elongated member 34 is preferably
substantially perpendicular to balance member 36. It is preferable that
elongated member 34 have a cavity therethrough. The cavity through
elongated member 34 allows for the passage of power to be carded to the
perforating means 20. Power may be passed to perforating means 20 via
electrical, pneumatic, or hydraulic conduits.
Additionally, air may be passed through the cavity through elongated member
34. Air is blown from blowing means 31 through elongated member 34 to
perforating means 20 to assist in the cooling of the perforating means 20
and the cutting operation. The blown air is also desirable because it
tends to blow cut pipe particles from the perforating means. Preferably,
as shown in FIG. 1, the blowing means may be directly connected to
counterweight 33, which has a cavity therethrough, thus allowing air to
pass from blowing means 31, through counterweight 33, through balance
member 36 to elongated member 34. Blowing means 31 may comprise any device
which produces an air flow. It is preferred that the blowing means
comprise of a blower or fan.
As shown in FIG. 1, balance member 36 gives support to elongated member 34.
Counterweight 33 is preferably attached to balance member 36 to offset the
moment created about balance member 36 by elongated member 34 and
perforating means 20. Additionally, balance member 36 is preferably
connected to track 40.
In FIGS. 3-6, the preferred embodiment of the perforating means is
illustrated. As illustrated, the perforating means preferably comprises a
housing 25, four motors 23, a cutter 21 attached to each motor 23, springs
24, and guide members 22. The cutter can be a saw, a router, a milling
bit, or a drill bit. The housing 25 preferably has four sides and two
ends. The motors 23 are oriented such that the cutters 21 each extend from
a different side 90 degrees apart. Thus, when a pipe is passed over the
perforating means, four sets of perforations are cut, each 90 degrees
apart.
As illustrated in FIGS. 4 and 6, guide members 22 are attached to housing
25 by a spring connection. The guide members are fixedly attached to the
motor, having a definite distance between the guide member and the tip of
the cutter. When pipe 5 is passed over perforating means 20, guide members
22 are compressed by the inner corrugations of the corrugated pipe.
Preferably two substantially parallel guide members per cutter are
employed, one on each side of the cutter. The distance between the cutter
tip and the guide member defines the depth of the cut as the pipe is
passed over the perforating means. This is advantageous in that pipes of
irregular inner diameter may be cut with a substantially regular cut depth
and that pipes of various inner diameters may be perforated by the present
invention.
FIGS. 8, 9A, 9B, 10, and 13 illustrate another version of the invention,
particularly perforating means 20A wherein guide member 22A is fixedly
attached to motor 23 and is attached by springs 24A to cylinder 27
attached to and within housing 25A. When pipe 5 is passed over perforating
means 20A, guide members 22A are compressed by the inner corrugations of
the corrugated pipe. Upon compression of the guide members, the motor 23
and thus the attached cutter 21 are re-positioned. The distance between
the cutter tip and guide member 22A defines the depth of the cut as the
pipe is passed over the perforating means. This is advantageous in that
pipes of irregular inner diameter may be cut with a substantially regular
cut depth and that pipes of various inner diameters may be perforated by
the present invention. Preferably two substantially parallel guide members
per cutter are employed, one on each side of the cutter.
As illustrated in FIG. 14, a version of the present invention allows for
the perforation of pipe as the pipe comes off an extruder 50. This is done
by having a flexible member 51 extending from the extruder 50 to the
perforating means 20. The flexible member 51 can be a flexible shaft or a
wire and conduit. The flexible member 51 supports the perforating means 20
and also provides a conduit for power to the perforating means.
Preferably, there is sufficient distance between the extruder 50 and the
perforation means 20 to allow the pipe 5 to cool. The pipe 5, as it comes
off the extruder 50, passes over the perforating means 20 and is cut.
In all of the above versions of the present invention, it is possible to
have a gear trailing the perforating means in such a way as to have the
cutters move in and out thereby making alternate cuts on possibly every
other rib or detent as the pipe passes over the perforating means. More
than one rib could be skipped as well.
The preferred method of the present invention is to lay a pipe 5 in the
carriage 10. To assist in the cutting, short sections of pipe may be
inserted at either end of pipe 5 to be cut. The carriage 10 is then moved
in the direction of balance member 36, thus passing the perforating means
20 through the interior of the pipe 5. After passing the pipe 5 over the
perforating means 20, the carriage 10 is then rotated (indexed) with pipe
5 still in carriage 10 and perforating means located out of the pipe
interior. The carriage 10 is then pulled back to its initial position,
cutting another set of perforations in the pipe. The pipe 5 is then
removed from the carriage 10. The preferred version of the invention
employs four cutters. Thus with four cutters, and two passes over the
perforating means 20 or 20A, eight series of perforations are cut around
the circumference of the pipe.
The present invention may also be use to cut perforations on only one side
of a pipe. Additionally, the perforating means may include drills or
punches which extend and retract from the housing to create perforations
in corrugated pipe.
It is thought that the present invention, the method and apparatus for
perforating pipe from the inside of the pipe to the outside is understood
from the foregoing description and it will be apparent that various
changes may be made in the form, construction and arrangement of the parts
thereof without departing from the spirit and scope of the invention or
sacrificing all of its material advantages, the forms hereinbefore
described being merely preferred or exemplary embodiments thereof.
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