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Claims  |
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What is claimed is:
1. A printing machine, with several interacting cylinders for printing
purposes that are at least one of pivotable, rotatable,
registration-adjustable and positionable relative to each other and are
connected to a drive system including at least one electric motor with a
rotor designed for rigid and direct coupling to the cylinders including at
least one angle encoder which registers an angular motion of at least one
of the rotor of the electric motor and of the cylinders, a signal
processing module which is connected to the at least one angle encoder to
receive and use actual angle position signals as input and designed to
receive setpoint values and to compare the set point values with actual
data, and a power amplifier which is controlled by the signal processing
module and connected to the at least one electric motor for the control
thereof wherein each of the cylinders is directly connected to an
individual angle encoder for direct measurement of an angle position and
by feeding the measured angle position into the drive system.
2. A printing machine as claimed in claim 1, wherein the angle encoder is
designed as a measuring element for the angle position of the cylinder in
at least one of a drive control path and a drive control loop for
peripheral registration adjustment.
3. A printing machine according to claim 1, further comprising at least one
printing unit with pivoted cylinders attached to a frame, wherein the
angle encoder is directly and rigidly attached to a scanner attached to
the printing unit frame, and wherein the angle encoder, is directly and
rigidly attached to a sensor rotor attached to the drive shaft of the
cylinder.
4. A printing machine according to claim 1, that has at least one electric
motor directly coupled to the drive shaft of the cylinder, wherein the
other cylinders are indirectly connected to the electric motor by gears or
other transmission elements.
5. A printing machine according to claim 1, further comprising an
impression cylinder mechanically integrating a hollow shaft encoder with a
sensor rotor.
6. A printing machine as claimed in claim 5, wherein the impression
cylinder comprises an axially protruding extension attached to a rotating
drive, wherein the extension is at least one of one piece with the sensor
rotor and mechanically integrated, forming a part thereof.
7. A printing machine as claimed in claim 6, wherein the impression
cylinder further comprises at least one magnetic or magnetizable tooth
attached to a perimeter of at least one of the extension and the sensor
rotor.
8. A printing machine according to claim 6 wherein the impression cylinder
further comprises the extension is enveloped by a sleeve that is part of
the sensor rotor and that is equipped on a perimeter of the sleeve with at
least one magnetic tooth.
9. A printing machine according to claim 6, wherein the impression cylinder
further comprises a flange mounted to a front of the cylinder which has
the extension attached.
10. A printing machine as claimed in claim 1, wherein the rotor of the at
least one electric motor is one of mechanically integrated with the
cylinder and designed as one piece with the cylinder.
11. A printing machine according to claim 1, wherein the drive system
electric motor is designed for attachment to a shaft end of the rotating
cylinder.
12. A printing machine according to claim 1, wherein the drive system
electric motor is designed using one of a drum-shaped and a cylindrical
external rotor wherein the rotor shape approximates a shape of the
cylinder, and that the rotor is incorporated into the cylinder.
13. A printing machine according to claim 1, wherein the drive system
includes a single angle encoder which is assigned to the electric motor
and which is attached to the cylinder to directly register an angular
motion of the cylinder.
14. A printing machine according to claim 1, wherein the drive system
includes a single angle encoder which is assigned to the electric motor
and is attached to the rotor of the electric motor to directly register an
angular motion of the rotor wherein at least one of the signal processing
module and the angle encoder are connected to a monitoring module for
monitoring cylinder parameters as a differential feedforward signal.
15. A printing machine according to claim 1, wherein the drive system
includes at least two angle encoders which are assigned to the electric
motor and where in one is attached to the rotor of the electric motor and
one to the cylinder to directly register angular motion of the rotor and
the cylinder wherein signal outputs of the two encoders are connected to
the signal processing module as a differential feedforward signal.
16. A printing machine according to claim 1, wherein the drive system angle
encoder is designed as one of a sine/cosine absolute encoder, an
incremental encoder with square wave signal and marker pulse, an
incremental encoder with sine/cosine signal and marker pulse, and a hollow
shaft encoder with scanning head and pinion with angle graduation.
17. A printing machine as claimed in claim 16, wherein the encoder pinion
is one of mechanically integrated with the cylinder and designed as one
piece with the cylinder.
18. A printing machine as claimed in claim 16, wherein the drive system
allows axial shifting of the scanning head and the pinion relative to each
other along an axis of the cylinder.
19. A printing machine according to claim 16, wherein the hollow shaft
encoder scanning head is one of attached to and supported by a stationary
part of the electric motor.
20. A printing machine according to claim 1, wherein the drive system
further comprises a power amplifier that includes a voltage system
converter with at least one of an intermediate voltage circuit and a
direct feed.
21. A printing machine according to claim 20, wherein the drive system
power amplifier is designed with digital phase current control with pulse
width modulation and high clock frequency, fast transistorized switches,
anticipatory voltage controls, and at least one of phase current setpoint
data and anticipatory data input via fiber optic lines.
22. A printing machine according to claim 1, wherein the drive system
signal processing module is designed to include a digital signal processor
that handles at least one of encoder data analysis, motor control, speed
control, angle position control, and fine interpolation of at least one of
the setpoint values and anticipatory data.
23. A printing machine according to claim 1, wherein the drive system
signal processing module is designed to include at least one of: 1)
several controllers that are individually assigned to a cylinder, and 2)
several series of multiple control elements that are coupled by additional
weighted feedbacks.
24. A printing machine according to claim 1, wherein the drive system
signal processing module is designed to include at least one of: 1) at
least one controller and 2) several series of control elements that are
connected to characteristics elements that have inputs for the actual data
to allow disturbance variable feedforward.
25. A printing machine according to claim 1, wherein the drive system
signal processing module is designed to include at least one of: 1)
several controllers that are individually assigned to a cylinder, and 2)
several series of multiple control elements that are designed to allow
simultaneously input of setpoint data for a specific cylinder.
26. A printing machine as claimed in claim 1 wherein the drive system angle
encoder comprises:
one of a rotating and a tilting sensor rotor and associated stationary
scanner including a hollow shaft encoder with pinion and associated
scanning head, to determine an angular position of a pivoted, frame
mounted machine component that can be positioned in at least one of a
longitudinal, oblique, transverse and diagonal position relative to an
axis of the machine component with the sensor rotor directly and rigidly
connected to the component, and the scanning head supported by the frame,
wherein the scanning head can follow adjustments of the component and of
the sensor rotor through a tracking device.
27. A printing machine as claimed in claim 26, wherein the angle encoder is
further comprising a bridge-like and L-shaped extension that is rigidly
attached to the frame and that holds the scanning head.
28. A printing machine according to claim 26, wherein the sensor rotor is
pivoted in the frame and an axis of the sensor rotor is positioned
eccentrically.
29. A printing machine according to claim 26, wherein the sensor rotor and
the scanner of the angle encoder are positioned relative to each other at
such a distance that a gap between them is adjustable to accommodate the
component/sensor rotor adjustments.
30. A printing machine according to claim 26, wherein the tracking device
for the scanner is equipped with at least two of a linear guide and a
radially positioning eccentric guide that is attached to one of the frame
and a frame extension, and that corresponds to an eccentric positioning
device of the component/sensor rotor.
31. A printing machine as claimed in claim 30, wherein at least one of: 1)
both eccentric positioning devices are placed congruently and 2) both
eccentric positioning devices are designed to provide identical revolving
paths.
32. A printing machine according to claim 30 wherein both eccentric
positioning devices are one of connected and synchronized by a mechanical
device that can be disconnected.
33. A printing machine according to claim 30, further comprising a locking
device that is connected to the tracking device to allow at least one of
locking and rigid connection of the scanner to at least one of the frame
and the frame extension.
34. A printing machine according to claim 33, further comprising a locking
device for the scanner that has several locking shoes to allow adjustment
and accurate attachment to free surfaces of an eccentric bushing.
35. A printing machine according to claim 30, wherein at least the
eccentric scanner guide is designed as an eccentric bushing that is
enclosed by a corresponding eccentric roller bearing positioned in the
frame that carries the scanner in a fixed position.
36. A printing machine as claimed in claim 35, further comprising at least
one of a rotating drive for one or more eccentric bushings, and a linear
drive for the scanner that can be axially positioned.
37. A printing machine as claimed in claim 36, further comprising at least
one of: 1) a coupling between the rotating drives of the eccentric scanner
bushing and the eccentric component/sensor rotor bushing and 2) a coupling
between the linear drives of the scanner and the component/sensor rotor. |
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Claims  |
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Description  |
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the invention relates to an electrical drive system to position one or
several rotating and/or tilting equipment components and machine
components, particularly in regard to printing machines, comprising at
least one electric motor with a rotor designed for rigid and direct
coupling to the component. The invention also relates to the design of an
angle encoder that is connected to a drive controller, and that consists
of a rotating or tilting sensor rotor and a corresponding stationary
scanner to determine the angular position of a pivoted, frame-mounted
equipment component or machine component that can be positioned
longitudinally, obliquely, transversely, and/or diagonally relative to its
axis. The invention also relates to a printing machine, particularly an
offset printing machine with direct drives.
Similar drive systems, drive designs and techniques, and printing machines
are known from the patent application DE-OS 41 38 479 and the earlier
European patent application 93 106 554.2. These references are hereby made
a part of this disclosure. Shafts and gears are the general
State-of-the-Art methods for coupling individual printing machine systems
such as unwinds/roll changers, printing units, impression cylinders,
dryers with cooling drums, folders, sheeters, layboys, etc.,to achieve the
relative angle positions. Modularization of these components and units
without mechanical coupling devices requires individual direct drive
systems for each of these components as described in DE-OS 41 38 479. The
drive systems must be synchronized to achieve the required angle
orientation for each printing machine component.
The invention solves the described tasks for an electrical drive system
with the above described characteristics by using one or more angle
encoders for registering the angular motion of the rotor of the electric
motor and/or the machine component or equipment component, a signal
processing module that receives the actual angle position signals from the
angle encoder or encoders and that also receives the setpoint data for
comparison with the actual data, and a power amplifier for driving the
electric motor that is controlled by the signal processor.
The signal processing module is designed as a drive controller that can be
configured for parameters, complex control algorithms and/or multiple
control loops. The invention provides a concept for a multiple control
system for multiple axes that can be modularized. The drive system
according to the invention is particularly suited for the specific
application of printing machines, especially offset printing machines,
because it provides the high quality and accuracy for angle positioning
that is required for printing units for example, where half-tone dots of
different colors must be printed within a narrow tolerance.
An actual design of the drive system according to the invention may have
the rotor of the electric motor mechanically integrated into the component
such as an impression cylinder and/or may be designed as one piece. This
may be done by connecting the rotor to a shaft end of the rotating
component. Or it may be advantageous to design the electric motor of the
drive system according to the invention with a drum-shaped or cylindrical
external rotor. This will provide a design wherein the rotor shape
approximates the functional axially symmetric shape of the component, and
it may even provide a design wherein the rotor may be incorporated into
the component.
Similar to the mentioned direct drive of the component, the invention also
includes the direct measurement of its angular position, speed,
acceleration, etc. Accordingly, a good design of the invention will have
the angle encoder directly attached to the component to allow the direct
measurement of the angular or rotational/tilting motion. Particularly,
fast high definition angle encoders will commonly allow direct and
extremely accurate monitoring of the control path that consists of the
rotating or tilting components.
Another design incorporates an electric motor with a single angle encoder
attached, that measures the angular motion of the rotor of the electric
motor; at the same time, a sensor module is provided to measure component
parameters, a common device in control engineering. This module is
connected to the angle encoder and/or the signal processing module,
preferably as a differential feedforward (a common practice in control
engineering). The differential feedforward can also be used by the
invention with at least two angle encoders, each one of them being
attached to the rotor of the electric motor and to the component to
measure directly their angular motion.
Applications of the invention will use fast angle encoder designs with
maximum definition, for example sine/cosine absolute encoders, incremental
encoders with square wave pulses and a marker pulse, and incremental
encoders with sine/cosine signals and a marker pulse. For applications
with axial positioning of the component, for example side registration
positioning in printing machines, the angle encoders of the invention are
especially designed as hollow shaft encoders with a pinion and a pick-up
transducer. A gap between the pinion and the pick-up transducer prevents
within limits any axial offset to impair the pick-up function of the
transducer relative to the pinion. The advantage of the hollow shaft
design is mainly that the pinion can be integrated into the component that
needs to be monitored, and/or be designed as one piece to allow direct
recording or registration of its angular motion.
It is best to use fast responding power amplifiers with digital phase
current controllers in the drive system according to the invention. The
voltage system converter may be designed using an intermediate voltage
circuit or direct power supply with the resulting high intermediate
circuit voltage (as commonly known in control engineering). The latter
allows large current changes per time. It is useful to design the digital
phase current controls of the drive system according to the invention with
pulse width modulation with high clock frequency, fast transistorized
switches, and anticipatory voltage controls, wherein the phase current
setpoint data and/or anticipatory data are entered via interference-free
fiberoptic lines. Feedback of the actual phase current data and/or
voltages to the motor controller as well as the input of configuration
data and system parameters, and feedback of status data would be useful
for diagnostic purposes.
It is recommended to utilize fast signal processing features for the drive
system according to the invention to ensure fast dynamic control
characteristics for the tilting or rotational motion of the component.
They are best implemented by using a digital signal processor coupled with
a separate peripheral module for the axes. Available signal processors for
drive controllers allow to configure and set parameters and have realistic
scanning times of about 100 sec (even for complex control algorithms and
multiple control loops) as well as processing times of about 50 sec. The
signal processor tasks can include sensor output analysis, motor control,
speed control, angle position control, fine tuning of setpoint data and
others. The peripheral module for the axes is best implemented using a
fiberoptic interface to the digital phase current controller and to the
angle encoders that are preferably designed as sine/cosine absolute
encoders, incremental encoders with square wave pulses and a marker pulse,
and incremental encoders with sine/cosine signal and a marker pulse.
This design of the signal processing module can be used according to the
invention to operate the relevant rotating units or equipment components
or machine components, particularly of a printing machine, by providing
simultaneous setpoint data for the position control of this angle position
oriented operation. The signal processor can generate the setpoint data
for stepping, acceleration or speed while observing the limiting values.
Particularly, an anticipatory control can be achieved for the angular
positioning speed, acceleration and for stepping.
Rotating components that rub each other represent rotating masses coupled
via friction slip. Bare cylinder wall segments of printing machine
cylinders that are in friction contact and under pressure are called
Schmitz rings. The problem of rotating masses coupled via friction slip is
addressed in the invention by a special design feature wherein the signal
processor module employs several controllers or series of controllers each
assigned to a single component that are coupled via additional weighted
feedback. It is useful to implement cross-coupling.
The rotating impression cylinder of "printing machine" applications
exhibits a known disturbance variable that originates from the
longitudinal groove on the cylinder used for a rubber cloth or a printing
plate. The groove on the cylinder surface leads to an alternating normal
load and thereby to an alternating torque. This phenomenon can be best
compensated in the drive system according to the invention by evaluating
the actual values using characteristic line elements and disturbance
variable feedforward.
Concerning the initially described issues, an underlying issue of the
invention is to establish a monitoring structure and methodology that
allows accurate measurement and reproduction of the rotating or tilting
behavior of the component without losses. A rigid connection between the
driven angle encoder and the measured rotating mass is imperative. The
proposed solution consists of a direct rigid and inflexible connection
between the sensing rotor of a typical angle encoder and the component,
and the attachment of the scanner to the frame, wherein the tracking
device of the scanner is designed and arranged in such a way that it
follows the adjustments of the component with the attached sensor rotor.
This allows to compensate easily for larger component adjustments in cases
where the gap between the scanner and the sensor rotor can not be
adequately sized. The tracking device of the invention actuates the
scanner of the angle encoder such that the scanner follows the adjustments
of the component at least as long as they exceed the gap size between the
scanner and the sensor rotor. The tracking device can include several
components: a linear guide in the direction of the axis of the sensor
rotor that may accommodate also the motor/component unit to allow scanner
adjustment in line with the side registration positioning of the cylinder
component for the "printing machine" application; an eccentric guide that
positions in the radial direction relative to the above mentioned axis, to
allow scanner adjustment in line with printing cylinder settings or
diagonal registration positioning for the "printing machine" application
that are commonly set by eccentric adjustment of the cylinder/motor shaft.
It appears necessary that the guides for the component/sensor rotor on one
hand and the scanner/eccentric guide on the other hand are of the same
design; particularly that they are congruent to ensure tracking of the
scanner and the component/sensor rotor in identical eccentric paths. The
accuracy of the tracking can be further increased by coupling and/or
synchronizing both eccentric guides with a common preferably mechanical
member that can be disconnected.
A further design feature of the invention provides a locking device that is
attached to or synchronized with the tracker, that allows to lock the
scanner to the frame after completion of the tracking steps. The purpose
of this feature is to obtain a stationary rigid attachment of the scanner
to the machine body, especially a printing machine frame.
It is useful to provide one or several separate adjusting devices for the
axial linear adjustment or the eccentric adjustment of the stator that
correspond to the adjustments of the component/sensor rotor: for example a
rotating drive that is connected to an eccentric bushing that holds the
scanner or linear drive that is connected to the axially shifting scanner,
to allow tracking of the scanner with the aim of maintaining an acceptable
gap between the scanner and the sensor rotor. The accuracy of these
tracking motions can be further improved by coupling and/or synchronizing
the mentioned rotating or linear drives that are associated with scanner
on the one hand and the rotating-mass/sensor-rotor-unit on the other, for
the purpose of registration positioning or setting (application: printing
machine).
Concerning the initially described issues, an underlying issue of the
invention concerning printing machines is to monitor reliably the rotating
and tilting components and to feed the associated parameters to a drive
controller. Any mutation of the measured data must be possibly avoided,
that is the coupling of the driven cylinders and the measuring device must
be possibly without losses by providing maximum possible rigidity in the
direction of the force and torque transmission. The invention proposes to
solve this for a typical printing machine by providing each cylinder with
an angle encoder that is directly attached and that measures the angle
positions directly and feeds them to the drive system. The angle encoder
represents thereby a direct monitor for the component within a drive
control sequence or a drive control loop that is used especially for the
setting the circumferential registration. Direct monitoring allows to
establish a low inertia and mechanically rigid measuring string without
play for each of the components, that is each cylinder or printing drum.
The result of this is a very accurate control with very good dynamic
characteristics that allow exact web guiding, constant web tension and
uniform coloring, made possible by the extremely precise registration
control and printing settings. The applicable rotating masses (for example
plate cylinders and rubber cloth cylinders of a printing station) are
directly registered according to the invention without intermediate
elastic, damping or friction links thereby allowing processing of the
actual motion characteristics of the monitored component of the printing
machine by the control system without elasticity, yielding or play. It is
useful for this purpose to lock the scanner of the angle encoder rigidly
and without play to a stationary wall such as the frame of the printing
machine.
Along with these ideas arises the necessity to allow eccentric positioning
of the sensor rotor that is for example rigidly and tightly connected to
the printing cylinder to allow set-printing retract-printing movements as
well as diagonal registration adjustments. This is solved by the invention
by arranging the sensor rotor and the scanner of the angle encoder with
such a gap and/or make the gap adjustable in such a way that the gap
between them can change sufficiently to accommodate the corresponding
eccentric adjustments.
This allows to accommodate adjustments of the rigidly coupled rotating
mass(component)/sensor rotor, although the scanner is locked to the
stationary frame. The normally existing gap between the scanner and the
sensor rotor is used for this purpose. This design feature of the
invention is implemented by using a hollow shaft sensor. Its sensor rotor
is designed as a sensor pinion that is facing the scanner without any
mechanical connection to the scanner such as a bearing or similar.
Other features, details, and advantages of the invention are established in
the subclaims and the following description of preferred examples of
embodiment of the invention. They are illustrated in the drawings,
wherein:
FIG. 1 illustrates a schematic layout of a direct drive system according to
the invention, partially in a longitudinal view;
FIG. 2 shows a partial longitudinal section of a direct drive connected to
a rotating cylinder;
FIG. 3 shows a block diagram of a signal processing module of the direct
drive according to the invention;
FIG. 4 shows a block diagram of a modular drive system of the invention for
the control of multiple component axes;
FIG. 5 shows a tree block diagram of the dynamic behavior of one exemplary
embodiment of the invention;
FIG. 6 shows an axial or longitudinal section view of the attachment of a
hollow shaft sensor to the direct drive and the wall of the printing
cylinder respectively;
FIG. 7 shows a front view according to arrow VII in FIG. 6; and
FIG. 8 shows a front view according to arrow VIII in FIG. 6.
FIG. 1 shows the printing station of a rotary offset machine that consists
of four plate or rubber cloth cylinders D1, D2, D3, and D4 (shown
schematically) that rotate in the bearings 40 of the stationary frame H
(see also FIG. 6) of the machine. Each of them is connected to an electric
motor consisting of rotor assembly F and stator assembly G for their
rotation. The shaft end 41 of the rotor F is coupled directly to the shaft
end 42 of the cylinder D; in other words they are mechanically integrated
to form a transition and drive connection that has the torsional strength
of a one-piece steel shaft. The face of the free shaft ends 43 of the
electric motors F,G are equipped with sine/cosine absolute angle encoders
44. The opposite shaft ends 45 of the cylinders D1-D4 are each equipped
with a similar absolute angle encoder 46. The electric motors are designed
as built-in motors. They may be designed as synchronous 3-phase motors
with permanent magnets. They are operated by a power supply 47 that
includes a digital current regulator 48. The power supply 47 is fed with
electric power by an intermediate circuit supply 49. Each digital current
regulator 48 is connected by an interference-free fiberoptic communication
line 50 to a peripheral module of the axes AP. Each peripheral module of
the axes has an interface 44a and 46a to the angle encoder 44 that is
attached to an electric motor F,G and to the angle encoder 46 that is
attached to the opposite shaft end 45 on the face of the cylinders D1-D4.
The peripheral modules of the axes AP are controlled by a common digital
signal processor 51. It is designed as drive controller that can be
configured for a maximum number of axes with position controls, speed
controls, motor control and sensor analysis.
FIG. 3 shows the internal structure of the signal processor 51 and the
enlarged peripheral modules for the axes AP and uses the standard
abbreviations to make further explanations basically unnecessary. SCC
depicts a so-called serial communication module.
FIG. 4 shows the tie-in of the invented drive system of FIG. 1-3 into a
global concept for multiple controls with assignable modular control
units. CPU-68-3 modules are used as programmable controllers and setpoint
generators in addition to the IPC-486 central processor. They are
connected to the signal processors via a system bus.
FIG. 5 shows a block diagram of a typical drive system of the invention for
two axes I and II that are position-controlled and coupled by slip
friction (Schmitz rings). Setpoint generation (for example according to
FIG. 4) will provide the angle setpoints .phi..sub.soll I and
.phi..sub.soll II for each axis I and II. Comparison with the actual
values .phi. .sub.ist I and .phi..sub.ist II that were received from the
angle encoders 46 will provide the corresponding control difference that
is fed into a position controller K.sub.VI, K.sub.VIII. Its output is used
as input to a differential element 52I, 52II that receives also the
derivative actual angular position or angular velocity .OMEGA..sub.istI,
.OMEGA..sup.istII of the axes I, II. The resulting differential value is
fed into a speed controller K.sub.pI, K.sub.pII and its output is fed in
turn into a summation element 53I, 53II. Each summation element is fed
also the output of the characteristic element f(.phi..sub.I),
f(.phi..sub.II) which is a function of the angular position I, II, in
order to arrive at a disturbance variable feedforward. Correspondingly,
the output of the respective angle encoder 46I, 46II connects to the input
of the characteristics element. The summation elements 53I, 53II also
receive the output of the proportional feedback elements K.sub.I,II,
K.sub.II,I that access crosswise the actual angular speeds
.OMEGA..sub.IstII, and .OMEGA..sub.IstI respectively, at the corresponding
differential element 54II and 54I. The inputs to the differential elements
54I and 54II are connected to the corresponding angle encoder 46I, and
46II respectively. This crosswise coupling via the proportional elements
K.sub.I,II, and K.sub.II,I respectively, has a decoupling effect for
example on the control sequences/axes I and II which are coupled for
example by the Schmitz rings.
The respective outputs of the summation elements 53I and 53II feed directly
into the corresponding proportional elements K.sup.-1.sub.SI,
K.sup.-1.sub.SII that represent the factors of the rotating masses of the
components for the axes I and II. This is followed by the current control
circuits 55I, 55II that convert the current setpoint input I.sub.sollI,
I.sub.sollII into actual current values I.sub.istI, I.sub.istiII. The
current control circuits 55I, 55II perform approximately like PT.sub.2
elements that are common in control technology. The respective actual
current values I.sub.istI, I.sub.istII are fed to the proportional
elements K.sub.TI, K.sub.TII that represent the electric motor constants
used for converting current into motor torque M.sub.MotI, M.sub.MotII. The
link with the respective proportional element I.sup.-1.sub.I,
I.sup.-1.sub.II that corresponds to the respective rotating mass of axis
I, II is immediately followed by the forward integration of the angular
acceleration .beta..sub.I, .beta..sub.II in the integration element 56I,
56II and results in the angular velocity .OMEGA.I, .OMEGA.II of the
rotating masses/components around their axes I, II. Further integration
with the integration element 57I, 57II in connection with the respective
angle encoders 46I, 46II results in the actual angle position
.OMEGA..sub.istI, .OMEGA..sub.istII, that are fed to the comparators 58I,
58II at the start of the block diagram of FIG. 5 for the comparison of
actual and setpoint values.
Further, the disturbance variable must be considered that results for
example from the slip friction between cylinders D1, D2, and D3, D4
respectively, due to the plate/rubber cylinders in the printing station of
a rotary offset machine (see FIG. 1). This is reflected in FIG. 5 at the
end of the block diagram or drive tree by the identical, paired, parallel
proportional elements R.sub.I (corresponding to the half diameter or
radius of the rotating mass of axis I) on one hand and R.sub.II
(corresponding to the half diameter or radius of the rotating mass of axis
II) on the other hand. The respective circumferential speeds v.sub.I,
v.sub.II of the rotating masses I, II are calculated in the first or outer
element of the proportional element pairs R.sub.I, and R.sub.II
respectively, that have the respective angular velocities .OMEGA.I and
.OMEGA.II as input. The circumferential speeds V.sub.I, V.sub.II are
subtracted from each other at element 70. The slip s is calculated by
dividing this difference by one of the circumferential speeds V.sub.I,
V.sub.II of the two rotating masses, as shown by the division element 59.
The downstream element 60 represents the specific friction characteristics
for the contacting cylinder surfaces and provides the friction coefficient
.mu..sub.R. Multiplication with the normal load F.sub.N that corresponds
to the nip pressure of the cylinders results in the interfering friction
force that is directed in the tangential or peripheral direction.
Multiplication of this force with the corresponding second or inner
proportional element R.sub.I, and R.sub.II respectively, of the
proportional element pairs for the radius results in the torque effect
that turn in opposite direction compared to the motor torques M.sub.MotI,
and M.sub.MotII respectively, due to the friction losses, as shown at the
comparison elements 61I and 61II of the axes I and II.
FIGS. 6-8 show the tracking feature with the eccentric bushings A, B for
the rotor F,Z and/or the stator N,G of the electric motor for the plate or
rubber cloth cylinders D1-D4. It allows adjustments for the cylinders
D1-D4 in the axial direction U (adjustment of the side registration),
crosswise direction R (adjustment of the diagonal registration), and
set-up action W. The details of cylinder positioning can be found in the
initially mentioned references DE-OS 41 38 479 and the earlier European
patent application 93 106 545.2. The reference numerals of the attached
FIGS. 6-8 match those used in FIGS. 7-9 of the referenced material.
In addition, the cylinder shaft E is provided with an axial extension 62
which protrudes co-axially from the electric motor G,F,N,Z and which is
firmly and rigidly attached to the end face of the drive shaft and/or made
of one piece. A pole or sensor pinion 63 of a hollow shaft sensor is
rigidly and solidly attached to the peripheral surface of the extension
62. It carries, on the periphery, radial teeth 64 spaced at a certain
pitch. A mounting shaft 65 that protrudes parallel to the axis is attached
to the outer face of the eccentric bushing B that covers the stator G, N
and that carries on its free end the pick-up transducer 66 of the hollow
shaft encoder. It is positioned such that there is a gap 67 between the
teeth 64 and the sensor pinion 63 relative to the sensor pinion axis. The
gap is sized to allow functional interaction between the teeth 64 of the
pinion 63 and the pick-up transducer and to allow axial adjustments up to
a certain degree between the pick-up transducer 66 and the sensor pinion
63 without impacting the functional interaction between them. In addition,
the pinion 63 and/or the teeth are designed wide enough for that purpose.
Also, it is best for this purpose to center the transducer pick-up 66 over
the teeth.
The invention is not restricted to the example of embodiment shown in FIGS.
6-8: it is conceivable that the mounting shaft 65 is directly attached to
the frame H of the printing machine, and/or that the extension that holds
the pinion 63 is mounted directly to the front of one of the cylinders
D1-D4, while the electric motor F,G drives from the opposite end of the
cylinders D1-D4 as indicated in FIG. 1.
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