The present invention is directed to producing a smooth hard coating on a wood substrate. A layer of a foamed polymerized latex emulsion is applied on the surface of a wood substrate, such as an oriented strand board. The layer is dried, crushed and then cured to form the coating. If desired the cured coating may be provided with a post cure heat treatment to improve its hardness. The present invention is also directed to applying and drying the layer of the foamed polymerized latex emulsion on a mat of wood fibers or flakes and then crushing and curing the crushed layer and the mat into a hardboard having a smooth hard coating. The coating of the present invention is useful as a sealer coat on a wood substrate. By adding pigment to polymerized emulsion, the sealer coat can be used to provide a finish coat on the wood substrate.
Oriented strand board is post-fabrication treated with a polymeric coating which includes isocyanate constituents to produce a construction material which is smooth, has high gloss, and which is resistant to water, vapor, and chemical penetration. The isocyanate constituents are most preferably MDI or PMDI, and may be present in a coating composition alone or in combination with other binder materials such as PEEG or other polyols. Prior to application of the coating composition, the surface of the oriented strand board is pretreated using heat and pressure to compress and densify wood at the surface, and to smooth out minor surface irregularities. The coating composition is then applied to the wood surface, and is cured to form a polymeric coating which bonds to the wood material. The polymeric coating is preferably a polyurethane and functions to prevent water, vapor, and chemical penetration into the oriented strand board, thereby permitting its use as a construction material in a wide variety of applications it heretofore has not achieved commercial acceptance. In addition, the polymeric coating provides the oriented strand board with a smooth surface.
The present invention relates to liquid coating compositions that absorb near infrared electromagnetic radiation. The coating compositions include a near infrared absorbing agent, a carrier vehicle, and a solvent system. The invention is also directed to a method of reducing the reflection of near infrared radiation from a surface in which a liquid coating composition comprising a near infrared absorbing agent, a carrier vehicle, and a solvent system is applied to the surface and the solvent system is removed, leaving a coating with a thickness of about 0.25 mils to 2 mils. The present invention further relates to a surface having a coating comprised of a near infrared absorbing compound and a carrier vehicle.
A radiation curable coating composition comprising: (i) a thermoplastic polymer; (ii) at least one ethylenically unsaturated adhesion-promoting monomer or oligomer; (iii) at least one other ethylenically unsaturated radiation polymerizable reactant; and (iv) at least one initiator for initiating cure.
