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Superior high alkali metal and calcium sol gel abrasive and processes for its production
   
Document Number
US Patent 5770145
Issued Date
June 23, 1998
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Abstract
A process for forming a ceramic alumina-based abrasive grain from a sol gel which contains aluminum oxide monohydrate, a dissolved metal containing sintering aid and sufficient sodium and/or calcium compound to provide in the ceramic from above about 0.05 to about 1.8 weight percent sodium plus calcium, provided that the weight percent calcium is from 0 to about 1.8 and the weight percent sodium is from 0 to about 0.4. The high sodium and calcium is permitted due to rapid heating of the sol gel after drying through a temperature range of from below about 800.degree. C. to above about 1200.degree. C., prior to sintering the dried gel at a temperature above 1200.degree. C. A grain made by the process and coated, bonded and non-woven abrasive articles comprising the grain.
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Number of Claims:
22
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Published
June 23, 1998
Application Number
08/446,112
Filed
May 19, 1995
US Classification
264/621   264/656 264/662 264/681 51/309
Int'l Classification
B24D   3/04   (20060101)   B24D   3/14   (20060101)   B24D   11/00   (20060101)   C01F   7/00   (20060101)   C01F   7/44   (20060101)   C09K   3/14   (20060101)  
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Parent Case
REFERENCE TO RELATED APPLICATIONS This application is a continuation of U.S. Ser. No. 668,360, filed Mar. 12, 1991, now abandoned, which is a continuation-in-part of U.S. Ser. No. 445,946, filed Dec. 8, 1989, abandoned, which is a continuation of U.S. Ser. No. 830,478, filed Feb. 13, 1986, abandoned, which is a continuation-in-part of U.S. Ser. No. 666,133, filed Oct. 30, 1984, abandoned, which is a continuation of U.S. Ser. No. 602,272, filed Apr. 23, 1984, abandoned, which is a continuation of U.S. Ser. No. 377,782, filed May 13, 1982, abandoned, which is a continuation-in-part of U.S. Ser. No. 330,123, filed Dec. 14, 1981, abandoned, which is a continuation-in-part of U.S. Ser. No. 267,495, filed May 27, 1981, abandoned.
USPTO Field of Search
419/10   419/19   264/56   264/63   264/67   264/60   264/DIG.25   264/DIG.36   264/621   264/656   264/662   264/681   51/309  
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