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| United States Patent | 5821482 |
| Link to this page | http://www.wikipatents.com/5821482.html |
| Inventor(s) | Ootani; Yasuo (Yokohama, JP);
Hasegawa; Hiroshi (Tokyo, JP);
Fukai; Masao (Suzaka, JP) |
| Abstract | A keyboard switch having a dustproof and droplet-proof push-button includes
an elastic tube having upper and lower open ends fastened to a slider
capped with a keytop and a panel supporting the push-button, respectively,
to prevent a dust or droplet of water from being sucked into a space under
the slider connecting to an area where pressure sensitive electric
switches are located. The elastic tube is collapsible telescopically when
the keytop is pushed down, but recovering the original shape by its own
elasticity when the pushing force on the keytop is removed. One embodiment
of the present invention is one having another elastic member mounted
between the slider and one of immobile members, which works predominantly
in the final stage of the stroke of the keytop to protect the pressure
sensitive electric switch from an excessive impact of tapping. |
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Title Information  |
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Drawing from US Patent 5821482 |
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Keyboard switch having dustproof and droplet-proof push-button |
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| Publication Date |
October 13, 1998 |
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| Filing Date |
February 20, 1997 |
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| Priority Data |
Aug 23, 1996[JP]8-222095 |
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Title Information  |
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References  |
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Public's "Guesstimation" of Royalty Value
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Market Review  |
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Technical Review  |
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Claims  |
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What is claimed is:
1. A keyboard switch having a push-button comprising:
a keytop having a front surface and a back surface opposite to the front
surface for closing the keyboard switch by pushing on the front surface;
a slider having an upper surface, a lower surface opposite to the upper
surface, and a shaft extended downward from the lower surface, in which
the upper surface is capped tightly by the back surface of the keytop, the
slider for propagating a pushing force from the keytop to the shaft;
a guide for allowing the shaft to move up and down only along one direction
by sliding with respect to each other;
a panel having an upper surface and a lower surface opposite to the upper
surface, for supporting the guide perpendicularly on the upper surface of
the panel, the panel having a through hole through which the shaft moves
up and down;
a tube covering the guide, having an upper ring flange, a lower ring flange
having a diameter which is larger than that of the upper ring flange, and
an elastic cup having upper and lower open ends gaplessly rimmed with the
upper and lower ring flanges, respectively, the upper ring flange engaged
tightly with an outer rim of the lower surface of the slider, the lower
ring flange laid down on the upper surface of the panel tightly by
pressing the upper surface of the panel constantly, and the elastic cup
being deformed when the upper ring flange moves down toward the upper
surface of the panel by pushing the keytop down, and recovering its
original shape by its own elasticity so as to return the upper ring flange
to an initial position when the pushing force on the keytop is removed,
the tube for suspending the slider at such a height from the upper surface
of the panel by opposing a gravitational force working on the slider
capped by the keytop that the keyboard switch is maintained in an open
state when the pushing force on the keytop is removed;
a switch sheet having a pressure-sensitive electric switch therein which is
located below the panel such that a lower end of the shaft comes down
through the through hole to press the pressure-sensitive electric switch
to be closed when the keytop is pushed down; and
a second elastic member, in addition to the elastic cup of the tube,
arranged between the slider and an immobile member in the push-button,
wherein the immobile member is the guide, the panel, or the switch sheet
such that the second elastic member is squeezed between the slider and the
immobile member before the lower end of the shaft gives an excessive
impact to the keyboard switch due to direct propagation of the pushing
force when the keytop is pushed down strongly and wherein the second
elastic member is gaplessly continuous to the tube.
2. A keyboard switch having a push-button according to claim 1, wherein the
second elastic member is an array of prominent parts extended downward
arranged symmetrically around the shaft on the upper ring flange such that
each of the prominent parts hits the upper surface of the panel at tapping
of the keytop.
3. A keyboard switch having a push-button according to claim 1, wherein the
second elastic member is symmetrically extended from the upper ring flange
to a vicinity of the shaft in a radial directions such that the elastic
member is squeezed between the slider and an upper surface of the guide at
tapping of the keytop.
4. A keyboard switch having a push-button according to claim 1, wherein the
elastic cup has a monotonous increase in stress as increase of stroke of
the keytop by an external force on the keytop.
5. A keyboard switch having a push-button according to claim 1, wherein the
second elastic member has an elastic constant different from that of the
elastic cup.
6. A keyboard switch having a push-button according to claim 5, wherein the
elastic constant of the second elastic member is larger than that of the
elastic cup.
7. A keyboard switch having a push-button according to claim 1, wherein
stress-stroke characteristics of the second elastic member are
superimposed on stress-stroke characteristics of the elastic cup.
8. A keyboard switch having a push-button according to claim 7, wherein the
second elastic member is predominant over the elastic cup in the
stress-stroke characteristics at a final stage of the stroke of the
keytop.
9. A keyboard switch having a push-button according to claim 1, wherein the
second elastic member is a coil spring an upper end of which is fixed on
the lower end of the shaft such that the coil spring is compressed before
a lower end of the coil spring presses an upper surface of the pressure
sensitive electric switch strongly enough to close the keyboard switch.
10. A keyboard switch having a push-button according to claim 1, wherein a
plurality of the sliders are capped with a single stretched keytop, each
of which has a repulsive mechanism of an identical elastic constant in
stress-stroke characteristics which is given by dividing an elastic
constant in stress-stroke characteristics of a single slider capped with a
single keytop by the total number of the sliders under the stretched
keytop.
11. A keyboard switch having a push-button according to claim 1, further
comprising:
a wedge sticking out at a lower end of the shaft; and
a step formed on the guide for preventing the shaft from coming out of the
guide when the slider rebounds upward excessively by elasticity of the
tube or second elastic member after the pushing force on the keytop is
removed, wherein when the keyboard switch is assembled, the shaft is
inserted into the guide until the wedge is latched on the step.
12. A keyboard switch having a push-button according to claim 1, wherein
the tube is collapsed in height by telescoping itself when the slider
moves down when the keytop is pushed down.
13. A keyboard comprising:
an array of push buttons,
an upper panel having an upper surface, a lower surface opposite to the
upper surface, and an array of through holes, the upper panel for
supporting the array of push buttons perpendicularly on the upper surfaces
each push button being arranged above one of the through holes;
a lower panel having a front surface and a back surface, which is located
below the upper panel; and
a switch sheet having an array of pressure sensitive electric switches
therein, wherein the switch sheet is laid down on the front surface of the
lower panel such that each of the pressure sensitive electric switches is
arranged under the corresponding through hole of the upper panel, wherein
each of the push-buttons comprises:
a keytop having a front surface and a back surface opposite to the front
surface for closing the pressure sensitive electric switches by pushing on
the front surface;
a slider having an upper surface, a lower surface opposite to the upper
surface, and a shaft extended downward from the lower surface, in which
the upper surface is capped tightly by the back surface of the keytop, the
slider for propagating a pushing force from the keytop to the shaft;
a guide for allowing the shaft to move up and down only along one direction
by sliding with respect to each other, in which the guide is supported
perpendicularly on the upper surface of the upper panel, such that the
shaft moves up and down through the through hole;
a tube for covering a space around the guide between the slider and the
upper surface of the upper panel, which can be deformed when the keytop is
pushed down, the tube having upper and lower open ends which are fastened
to an outer rim of the lower surface of the slider and to the upper
surface of the upper panel so tightly, respectively as to prevent air
outside the tube from being sucked into the space, said tube including a
first elastic member for suspending the slider at such a height from the
upper surface of the upper panel by opposing a gravitational force working
on the slider capped by the keytop that the lower end of the shaft is held
above the pressure-sensitive electric switch under the through hole when
the pushing force on the keytop is removed; and
a second elastic member arranged between the slider and an immobile member
for preventing the lower end of the shaft from giving an excessive impact
to the pressure sensitive electric switch, wherein the immobile member is
the guide, the upper panel, or the switch sheet, such that the second
elastic member is squeezed between the slider and the immobile member
before the lower end of the shaft gives an excessive impact to the
pressure sensitive electric switch due to direct propagation of the
pushing force when the keytop is pushed down strongly and wherein the
elastic constant of the first elastic member is smaller than that of the
second elastic member.
14. A keyboard according to claim 13, wherein the first elastic member
works in an overall range of the stroke of the keytop, while the second
elastic member works predominantly over the first elastic member
immediately before the lower end of the shaft presses the pressure
sensitive electric switch.
15. A keyboard according to claim 13, wherein the second elastic member is
a coil spring.
16. A keyboard according to claim 15, wherein an upper end of the coil
spring is fixed on the lower end of the shaft such that the coil spring is
compressed before a lower end of the coil spring presses an upper surface
of the switch sheet strongly enough to close the pressure sensitive
electric switch thereunder.
17. A keyboard switch having a push-button comprising:
a keytop having a front surface and a back surface opposite to the front
surface for closing the keyboard switch by pushing on the front surface;
a slider having an upper surface, a lower surface opposite to the upper
surface, and a shaft extended downward from the lower surface, in which
the upper surface is capped tightly by the back surface of the keytop, the
slider for propagating a pushing force from the keytop to the shaft;
a guide for allowing the shaft to move up and down only along one direction
by sliding with respect to each other;
a panel having an upper surface and a lower surface opposite to the upper
surface, for supporting the guide perpendicularly on the upper surface of
the panel, the panel having a through hole through which the shaft moves
up and down;
a tube covering the guide, having an upper ring flange, a lower ring flange
having a diameter which is larger than that of the upper ring flange, and
an elastic cup having upper and lower open ends gaplessly rimmed with the
upper and lower ring flanges, respectively, the upper ring flange engaged
tightly with an outer rim of the lower surface of the slider, the lower
ring flange laid down on the upper surface of the panel tightly by
pressing the upper surface of the panel constantly, and the elastic cup
being deformed when the upper ring flange moves down toward the upper
surface of the panel by pushing the keytop down, and recovering its
original shape by its own elasticity so as to return the upper ring flange
to an initial position when the pushing force on the keytop is removed,
the tube for suspending the slider at such a height from the upper surface
of the panel by opposing a gravitational force working on the slider
capped by the keytop that the keyboard switch is maintained in an open
state when the pushing force on the keytop is removed;
a switch sheet having a pressure-sensitive electric switch therein which is
located below the panel such that a lower end of the shaft comes down
through the through hole to press the pressure-sensitive electric switch
to be closed when the keytop is pushed down; and
a second elastic member, in addition to the elastic cup of the tube,
arranged between the slider and an immobile member in the push-button,
wherein the immobile member is the guide, the panel, or the switch sheet
such that the second elastic member is squeezed between the slider and the
immobile member before the lower end of the shaft gives excessive impact
to the keyboard switch due to direct propagation of the pushing force when
the keytop is pushed down strongly;
wherein the second elastic member has an elastic constant which is larger
that of the elastic cup.
18. A keyboard switch having a push-button comprising:
a keytop;
a slider having a shaft extended downward from said keytop, the slider for
propagating a pushing force from the keytop to the shaft;
a guide which allows the shaft to move up and down;
a panel having a through hole through which the shaft moves up and down;
a tube covering the guide and having a first elastic member which is
deformed when said keytop is pushed down and which recovers its original
shape by its own elasticity when the pushing force on said keytop is
removed, said tube suspending the slider above said panel by opposing a
gravitational force working on said slider, so that said keyboard switch
is maintained in an open state when the pushing force on the keytop is
removed;
a switch sheet located below said panel such that said shaft extends
through the through hole to press said switch sheet when the keytop is
pushed down;
a second elastic member arranged between said slider and an immobile member
in said push-button, which is formed by said guide, said panel, or said
switch sheet, so that said second elastic member is squeezed between said
slider and said immobile member, said second elastic member being
gaplessly continuous to said tube.
19. A keyboard switch having a push-button comprising:
a keytop;
a slider having a shaft extended downward from said keytop, the slider for
propagating a pushing force from the keytop to the shaft;
a guide which allows the shaft to move up and down;
a panel having a through hole through which the shaft moves up and down;
a tube covering the guide and having a first elastic member which is
deformed when said keytop is pushed down and which recovers its original
shape by its own elasticity when the pushing force on said keytop is
removed, said tube suspending the slider above said panel by opposing a
gravitational force working on said slider, so that said keyboard switch
is maintained in an open state when the pushing force on the keytop is
removed;
a switch sheet located below said panel such that said shaft extends
through the through hole to press said switch sheet when the keytop is
pushed down;
a second elastic member arranged between said slider and an immobile member
in said push-button which is formed by said guide, said panel, or said
switch sheet, so that said second elastic member is squeezed between said
slider and said immobile member, said first elastic member having an
elastic constant which is smaller than the elastic constant of the second
elastic member. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a keyboard switch and a keyboard, particularly to
a keyboard switch having dustproof and droplet-proof push-button and a
keyboard assembled therewith.
2. Description of the Prior Art
Malfunction of a keyboard used for information processing terminals has
recently increased as they are used under such a severe condition that
they are operated in a dusty environment or even that they are spilt over
by liquid such as coffee or juice. Therefore, a keyboard switch,
particularly a push-button, used in recent keyboards must satisfy
dustproof and droplet-proof requirements.
FIGS. 1A and 1B are sectional views of a conventional keyboard switch
having a dustproof and droplet-proof push-button. The keyboard switch has
an upper panel 11 and a lower panel 12 parallel to the upper panel 11,
between which a switch sheet 13 having a plurality of switch elements 14
is fixed to the lower panel 12 by an adhesive agent. Each of the switch
elements 14 consists of an opposed pair of electrodes with an air gap
between them. The push-button is composed of a keytop 15, a slider 16
consisting of a slidertop 19 and a keyshaft 20, a cup rubber 17, and a
keyshaft guide 18 standing on the upper panel 11 to guide the keyshaft 20
up and down above the switch element 14. The push-button is arranged above
the switch element 14 such that when the keytop 15 is pushed down, the
keyshaft 20 squeezes an air gap of the switch sheet 13 to make the pair of
electrodes contact to each other, so that the switch element 14 is closed.
The cup rubber 17 is composed of an elastic cup having upper and lower
openings rimmed with an upper ring flange 21 of a larger diameter and a
lower ring flange 22 of a smaller diameter, respectively. The upper ring
flange 21 is inserted in an upper groove 23 and the lower ring flange 22
is inserted in a lower groove 24. The cup rubber 17 is stiff enough to
suspend the keytop 15 so as to keep a lower end of the keyshaft 20 from
the switch sheet 13 and acts as a spring so as to bring back the keytop to
the original position after removing a pushing stress from a top 19 of the
keytop, and is also intended to act as a dustproof or droplet-proof
structure of the push-button by shielding the space inside the cup rubber
17 from the outside environment. As shown in FIG. 1C, the cup rubber 17
has a yielding point in its stress-stroke characteristic curve at which a
pushing back force of the push-button disappears suddenly. The snapback
action of the push-button is caused by sudden deformation of the elastic
cup of the cup rubber.
FIG. 2 is a sectional view of another conventional keyboard switch for a
keyboard having a dustproof and droplet-proof push-button. The keyboard
has a panel 31, a printed circuit board 32, and a push-button switch 33
mounted on the panel 31. Leads 34 of the push-button switch 33 are
sticking out on the back surface of the printed circuit board 32 which are
soldered thereto. A keytop 37 is integrally connected with a keyshaft 38
engaged with an upper end of a slider 35 sticking out of the upper panel
31. A hemispherical cup rubber 36 covers both upper parts of the
push-button switch 33 and a slider 35 exposed on the upper panel. The
keyshaft 38 is engaged into the upper part of the push-button switch 33
and penetrates a top of the cup rubber 36. When the keytop is pressed, the
keyshaft 38 can move down along a slider through the hole of the
hemispherical cup rubber. Since, unlike the foregoing example, the
hemispherical cup rubber 36 does not have a spring action enough to push
up the keytop, the stress-stroke characteristics can be chosen by
adjusting a spring assembled in the switch 33. Thus, the dustproof and
droplet-proof is implemented to some extent by pressing a lower rim of the
hemispherical cup rubber 36 on the upper surface of the panel,
particularly when the keytop is pressed. However, the conventional
push-button as shown in either FIG. 1A or FIG. 2 is insufficiently in
dustproof and droplet-proof because a clearance is easily formed between
the lower rim and the panel, and then since a pressure inside the cup
rubber becomes negative when the keytop goes back to the original
position, dust or droplets are often sucked into the inside of the cup
rubber. As shown in FIG. 1B, when the cup rubber 17 is so much deformed by
pressing the keytop 15 that such a stress concentrates on the lower ring
flange 22 as to pull the lower ring flange 22 outwardly, a clearance is
easily formed between the lower ring flange 22 and the lower groove 24. As
shown in FIG. 2, since the keyshaft 38 moves up and down through the hole
of the hemispherical cup rubber 36, some clearance is always formed
between the hole and the keyshaft or between the lower rim of the
hemispherical cup rubber 36 and the upper surface of the panel.
Eventually, dusts and droplets can be sucked into a space inside the cup
rubber 36 when the cup rubber 36 recovers its original shape from
deformation. Further, a push-button having a flat or monotonous increase
characteristics without a snapback in stress-stroke curve has been
recently preferred for the keyboard. However, such a cup rubber as shown
in FIG. IA can not satisfy the requirement. These inconvenience and
requirements must be solved simultaneously for the advanced keyboard.
SUMMARY OF THE INVENTION
An object of the present invention is to provide a keyboard switch having a
dustproof and droplet-proof push-button which has flat or monotonous
increase characteristics without a snapback in stress-stroke curve.
Another object of the present invention is to provide a keyboard switch
having a dustproof and droplet-proof push-button which has an elastic tube
shielding a space inside the elastic tube to prevent a dust and droplets
from being sucked into the space from an outside environment.
A further object of the present invention is to provide a keyboard switch
having a dustproof and droplet-proof push-button which emits neither a
click noise nor an impact resistance at every tapping.
A still further object of the present invention is to provide a keyboard
composed of a plurality of keyboard switches having a dustproof and
droplet-proof push-button which gives such a soft impact to a switch sheet
to avoid impact damage.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention will be more apparent from the following description,
when taken in conjunction with the accompanying drawings, in which:
FIGS. 1A and 1B are sectional views of a conventional keyboard switch
having a dustproof and droplet-proof push-button when the push-button is
released and pushed down, respectively.
FIG. 1C is a stress-stroke characteristic curve of the conventional
dustproof and droplet-proof push-button shown in FIGS. 1A and 1B.
FIG. 2 is a sectional view of another conventional keyboard switch having a
dustproof and droplet-proof push-button.
FIG. 3 is an explosive sectional view of a dustproof and droplet-proof
push-button used for a keyboard for the first embodiment according to the
present invention.
FIGS. 4A and 4B are sectional views of a dustproof and droplet-proof
push-button shown in FIG. 3 when the push-button is released and pushed
down, respectively.
FIG. 4C is a stress-stroke characteristic curve of the dustproof and
droplet-proof push-button shown in FIGS. 4A and 4B.
FIGS. 5A and 5B are sectional views of a keyboard having the dustproof and
droplet-proof push-button shown in FIG. 3 for the second embodiment
according to the present invention when the push-button is released and
pushed down, respectively.
FIGS. 6A and 6B are sectional views of a keyboard having a dustproof and
droplet-proof push-button for the third embodiment according to the
present invention when the push-button is released and pushed down,
respectively.
FIG. 6C is a stress-stroke characteristic curve of the dustproof and
droplet-proof push-button shown in FIGS. 6A and 6B.
FIG. 7 is a sectional view of a dustproof and droplet-proof push-button
having a stretched keytop used for a keyboard for the fourth embodiment
according to the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Reference will now be made in detail to the preferred illustrated
embodiments of the invention, examples of which are illustrated in the
accompanying drawings. While the invention will be described in
conjunction with the preferred illustrated embodiments, it will be
understood that they are not intended to limit the invention to these
embodiments. On the contrary, the invention is intended to cover
alternatives, modifications and equivalents, which may be included within
the spirit and scope of th e invention as defined by the appended claims.
FIG. 3 is an explosive sectional view of a dustproof and droplet-proof
push-button used for a keyboard for the first embodiment according to the
present invention.
The push-button is composed of a slider 4 having a keytop 41 with a
keyshaft 42 extended downward from the keytop 41 and a slider ring 44
around the lower rim of the keytop 41, a slider guide 51 formed on a panel
5 enabling the keyshaft 42 to slide up and down freely through the slide
guide 51, and an elastic cup-shaped tube 6, sometimes called a cup rubber,
consisting of an upper ring flange 61, a lower ring flange 62 and an
elastic cup 63 between the flanges. The upper ring flange 61 is engaged
into the slider ring 44 tightly, the cup 63 surrounds the slider guide 51
concentrically and the lower ring flange 62 is constantly pressed to the
panel 5 also tightly such that a space inside the elastic cup-shaped tube
6 is shielded air-tightly from the outside environment. A wedge 43 formed
at the lower end of the keyshaft 42 and a step 52 formed on the inside
surface of the slider guide 51 prevent the keyshaft 42 from coming out of
the slider guide 51. Thus, on assembling them together, the keyshaft 42 is
inserted into the slider guide 51 until the wedge 43 is latched on the
step 52, the slider ring 44 is inserted into the upper ring flange 61
tightly, and the lower ring flange 62 is pressed also tightly to the panel
5 such that the elastic cup-shaped tube 6 surrounds the slider guide 51.
Since a diameter of the upper ring flange 61 is smaller than that of the
lower ring flange 62, and the elastic cup-shaped tube 6 is monolithic, the
cup 63 is flaring out downward. The stiffness and height of the cup 63 is
selected such that the slider 4 is suspended above the upper end of the
slider guide 51 only by a repulsive force of the elastic cup-shaped tube
or the cup rubber 6 when the keytop is not pressed, as described in detail
later.
FIGS. 4A and 4B are sectional views of a dustproof and droplet-proof
push-button shown in FIG. 3 when the push-button is released and pushed
down, respectively.
The maximum stroke of the push-button is determined by a distance .beta.
between a back surface of the keytop 41 and the upper end of the slider
guide 51. However, as a practical matter, when the slider 4 is pushed down
as shown in FIG. 4B, it can be adjusted such that the bottom of the upper
flange 61 touches the top of the slider guide 51 before the back surface
of the keytop 41 touches the upper end of the slider guide 51, which is
favored to a quiescent touch sound. If the keytop 41 is tapped strongly,
the elastic upper flange 61 is compressed until the back surface of the
keytop 41 hits the upper end of the slider guide 51. Since the cup is
already slightly deformed downward by .alpha. due to a weight of the
slider 4 under the situation shown in FIG. 4A, a distance H.sub.1 between
the lower end on the outer periphery of the keytop 41 and the surface of
the panel 5 is chosen such that the height H.sub.2 of the cup in weight
free is equal to H.sub.1 +.alpha., where .alpha. is adjustable by choosing
stiffness of the cup material. FIG. 4C is a stress-stroke characteristic
curve of the dustproof and droplet-proof push-button shown in FIGS. 4A and
4B. The upper, middle, and lower curves correspond to cups which are
higher, middle and lower in stiffness, respectively. The initial rise of
each curve shows deformation by the weight of the keytop 41, while the
almost horizontal shift in stroke shows large deformation of the thin cup
by a small stress. On the other hand, the last sharp rise of each curve
indicates the compression of the upper flange 61. If a clear tapping sound
is preferred for the keyboard,it can be easily done by adjusting the
height and/or stiffness of the elastic upper flange 61 such that the back
surface of the keytop 41 hits the upper end of the slider guide 51 at
every normal tapping. Since the cup 63 is thinner than the flanges 61 and
62, there is, as a practical matter, no deformation in the flanges 61 and
62 breaks the air tight seal even for a large deformation of the cup 63.
Therefore,dust or a droplet of water are prevented from infiltrating into
the inside of the switch area.
FIGS. 5A and 5B are sectional views of a keyboard having the dustproof and
droplet-proof push-button shown in FIG. 3 for the second embodiment
according to the present invention when the push-button is released and
pushed down, respectively.
The keyboard for the second embodiment according to the present invention
is composed of an array of the dustproof and droplet-proof push-buttons
shown in FIG. 4A and the switch sheet 7 between the panel 5 and the lower
panel 9 as shown in FIG. 5A, in which an electric switch 71 in the switch
sheet 7 is positioned beneath the keyshaft 42. As shown in FIGS. 5A and
5B, the slider 4 is pressed down to the end, the keyshaft pushes the
switch sheet such that a pair of electrodes 72 contact to each other to
make the electric switch closed, and when the push-button is released, the
keyshaft 42 returns to the original position by elasticity of the cup 63
and then the pair of electrodes 72 separate from each other by elasticity
of the switch sheet to make the switch open. If the back surface of the
keytop 41 hits against the upper end of the slider guide 51 at every
tapping, it accelerates an operator's fatigue due to a mechanical impact
propagating to the operator's fingers as well as a noisy sound. To avoid
these unfavorable effects, an upper flange of the cup rubber has a
plurality of prominence or projections 64 on the lower rim as shown in
FIG. 3 which extend inside the cup 6. The prominence hits the surface of
the panel 5 before the back surface of the keytop 41 hits against the
upper end of the slider guide 51, which result in killing the noisy sound
and the mechanical impact propagating to the operator's fingers. Another
effect of the prominence is to prevent the space in the buckling cup from
being isolated when the lower end of the upper flange 61 touches the panel
5.
FIGS. 6A and 6B are sectional views of a keyboard having a dustproof and
droplet-proof push-button for the third embodiment according to the
present invention when the push-button is released and pushed down,
respectively.
The keyboard in the third embodiment has a coil spring 45 fixed to a lower
part of the keyshaft 42. As shown in FIGS. 6A and 6B, the free end of the
coil spring 45 is positioned above the switch sheet 7 when the push-button
is released. When the push-button is pressed, the free end of the coil
spring 45 pushes against the switch sheet 7 such that the electric switch
71 is closed by contacting a pair of the electrodes 72 to each other. As
shown in FIG. 6C, the stress-stroke characteristic curve indicates a
gradual increase in stress before the maximum stroke due to superimposing
the characteristic curve of the coil spring to that of the cup rubber 6.
In other words, only a repulsive force by the cup rubber 6 is worked at
the beginning until the free end of the coil spring 45 touches the switch
sheet 7, and afterward, a repulsive force of the coil spring becomes
predominant. The gradual increase of the characteristic curve is favorable
to avoid damaging a switch sheet by an excessive impact of the keyshaft as
well as to avoid the impact noise. This flat-and-gradual increase of the
characteristic curve would be obtained by any other locations of the
spring if the spring would be properly fitted between a mobile member of
the keyboard such as the keytop or keyshaft and an immobile member such as
the panel, slider guide, or switch sheet.
FIG. 7 is a sectional view of a dustproof and droplet-proof push-button
having a stretched keytop used for a keyboard for the fourth embodiment
according to the present invention.
Each of keytops arranged on a keyboard on which a letter or symbol is
labeled is generally capped on a single slider. However, some keytop
having a special function, such as the shiftkey, is stretched over a
plurality of sliders. If the stretched keytop is simply capped on a
plurality of sliders having the same stress-stroke characteristics as that
of a slider capped on by a single keytop, a force needed to press down the
stretched keytop will be multiplied by a number of the capped sliders. The
stretched keytop 8 on a keyboard for the fourth embodiment according to
the present invention is capped on two sliders 4 as shown in FIG. 7, each
of which is supported by a respective cup rubber 6 having an engaged upper
flange 44. However, the total stress-stroke characteristics is equalized
to that of a single slider. As described before, this can be easily done
by selecting stiffness of the cup rubbers 6. This principle is also
applied to a stretched keytop over sliders having springs. Namely, a
spring constant of each spring under a stretched keytop should be equal to
a value which is given by dividing the spring constant of the spring for a
single slider by the number of the springs under the stretched keytop.
Thus, as described above, the essential feature of the push-button for the
keyboard according to the present invention is an elastic tube, not
limited to cup-shaped, for covering a space around the slider guide
between the slider and the upper surface of the panel, which can be
collapsed when the keytop is pushed down, the elastic tube having upper
and lower open ends both being fastened, namely not limited to engaged and
pressed but also grasped or adhered, to an outer rim of the lower surface
of the slider and to the upper surface of the panel so tightly,
respectively as to prevent air outside the elastic tube from being sucked
into the space. Therefore, a space inside the elastic tube is shielded
completely from the outside environment, which eventually prevents a dust
or a droplet of water from infiltrating into the inside of the switch
area.
Another essential feature is that the push-button has a plurality of
elastic members; a first elastic member for suspending the slider at such
a height from the upper surface of the panel by opposing a gravitational
force working on the slider capped by the keytop that the lower end of the
shaft is held above the corresponding one of the pressure-sensitive
electric switches in the switch sheet when the pushing force on the keytop
is removed; and a second elastic member for preventing the lower end of
the shaft from giving an excessive impact to the pressure sensitive
electric switch by being arranged between the slider and an immobile
member in the push-button, wherein the immobile member is the guide, the
panel, or the switch sheet such that the second elastic member is squeezed
between the slider and the immobile member before the lower end of the
shaft gives an excessive impact to the pressure sensitive electric switch
due to direct propagation of the pushing force when the keytop would be
pushed down strongly. For this purpose, the elastic constant of the first
elastic member is selected to be smaller than that of the second elastic
member, and that the first elastic member works in all range of the stroke
of the keytop, while the second elastic member works predominantly over
the first elastic member immediately before the lower end of the shaft
presses the pressure sensitive electric switch. It should be noticed that
the first elastic member is not limited to be the cup itself, but it can
be another elastic member other than the cup wherein the cup does need to
have its own elasticity. Consequently, it gives rise to a slow increase,
even nearly horizontal shift in the initial stage and a rapid increase in
the final stage of the stress-stroke characteristic curve.
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