WikiPatents - Community Patent Review
Create Free Account  |  License or Sell Your Patent  |  WikiPatents Marketplace  |  WikiPatents Blog
Username:  Password:  
    
Advanced Search
Electrically conductive composition and elements containing solubilized polyaniline complex    

Get related patents on CD
United States Patent5910385   
Link to this pagehttp://www.wikipatents.com/5910385.html
Inventor(s)Gardner; Sylvia Alice (Rochester, NY); Shaw-Klein; Lori Jeanne (Rochester, NY); Brady; Brian Kenneth (Rochester, NY)
AbstractElectrically conductive elements, such as imaging elements, can be prepared by applying electrically conductive coating compositions to a suitable support. The coating compositions include a polyaniline-protonic counter-ion complex in a first solvent that has certain Hansen solubility parameters, and a film-forming binder in a second common coating solvent. The total solids in the coating composition is less than or equal to about 10 weight %, and the weight ratio of the binder to the complex is at least about 1:1. Under these formulation conditions, the polyaniline protonic counter-ion complex is solubilized, rather than being in dispersed form, and is readily applied to form a thin, relatively transparent, electrically conductive film. Antistatic layers of photographic elements can be prepared in this manner.
   














 Title Information Submit all comments and votes
 
Patent Text Patent PDF Print Page Summary File History
Plain text PDF images Print Summary File History Custom Search
Inventor     Gardner; Sylvia Alice (Rochester, NY); Shaw-Klein; Lori Jeanne (Rochester, NY); Brady; Brian Kenneth (Rochester, NY)
Owner/Assignee     Eastman Kodak Company (Rochester, NY)
Patent assignment
All assignments
Company News
Publication Date     June 8, 1999
Application Number     08/918,167
PAIR File History     Application Data   Transaction History
Image File Wrapper   Patent Term   Fees
Litigation
Filing Date     August 25, 1997
US Classification     430/62 428/411.1 428/478.2 428/478.8 428/480 428/500 428/511 428/532 428/535 430/69 430/527 430/529 524/80 524/104 524/173 524/379 528/422 528/423
Int'l Classification     G03C 001/89 G03G 005/10 B32B 009/04 B32B 009/02
Examiner     Schilling; Richard L.
Assistant Examiner    
Attorney/Law Firm     Tucker; J. Lanny
Address
Parent Case     This application is a divisional of Ser. No. 08/583,266 filed Jan. 5, 1996, now U.S. Pat. No. 5,716,550 and Provisional application Ser. No. 60/002,104 filed Aug. 10, 1995.
Priority Data    
USPTO Field of Search     430/527 430/529 430/69 430/62 428/411.1 428/480 428/478.2 428/535 428/500 428/532 428/478.8 428/511 524/80 524/104 524/173 524/379 528/422 528/423
Patent Tags     electrically conductive composition elements containing solubilized polyaniline complex
   
Enter a comma (,) or semicolon (;) between multiple tag words/phrases.
Describe this patent:
 Amusing   
 Clever   
 Complex   
 Efficient   
 Historic   
 Important   
 Innovative   
 Interesting   
 Practical   
 Simple   
[no votes]
Patent WIKI

Share information and news about this patent, including information and news about the technology, inventors, company, ligation and licensing.

 References Submit all comments and votes
 
*references marked with an asterisk below are user-added references
 U.S. References
 
Add a new US reference:  
ReferenceRelevancyCommentsReferenceRelevancyComments
5626795
Smith
252/500
May,1997

[0 after 0 votes]
5540862
Cao
252/500
Jul,1996

[0 after 0 votes]
5510168
Mori
428/141
Apr,1996

[0 after 0 votes]
5494609
Kulkarni
252/500
Feb,1996

[0 after 0 votes]
5436796
Abe
361/525
Jul,1995

[0 after 0 votes]
5382494
Kudo
430/140
Jan,1995

[0 after 0 votes]
5370825
Angelopoulos
252/500
Dec,1994

[0 after 0 votes]
5364751
Kurachi
430/527
Nov,1994

[0 after 0 votes]
5324815
Ohtani
528/422
Jun,1994

[0 after 0 votes]
5278213
Han
524/233
Jan,1994

[0 after 0 votes]
5264552
Abe
528/422
Nov,1993

[0 after 0 votes]
5198153
Angelopoulos
252/500
Mar,1993

[0 after 0 votes]
5196144
Smith
252/500
Mar,1993

[0 after 0 votes]
5160457
Elsenbaumer

Nov,1992

[0 after 0 votes]
5069820
Jen

Dec,1991

[0 after 0 votes]
5002700
Otagawa
252/500
Mar,1991

[0 after 0 votes]
4983322
Elsenbaumer
252/500
Jan,1991

[0 after 0 votes]
4963206
Shacklette
156/99
Oct,1990

[0 after 0 votes]
4959180
Armes
252/519.34
Sep,1990

[0 after 0 votes]
4731408
Jasne
524/458
Mar,1988

[0 after 0 votes]
4526706
Upson
252/500
Jul,1985

[0 after 0 votes]
4308332
Upson
430/62
Dec,1981

[0 after 0 votes]
4237194
Upson
428/424.2
Dec,1980

[0 after 0 votes]
4025342
Trevoy
430/62
May,1977

[0 after 0 votes]
4025704
Trevoy
525/329.6
May,1977

[0 after 0 votes]
4025691
Trevoy
428/704
May,1977

[0 after 0 votes]
4025463
Trevoy
252/500
May,1977

[0 after 0 votes]
3963498
Trevoy
430/631
Jun,1976

[0 after 0 votes]
 Foreign References
 Other References
 Market Review Submit all comments and votes
   
Market Size
Estimate the gross annual revenues of the relevant market sector:
> $10B
$5B - $10B
$2B - $5B
$500M - $2B
$100M - $500M
$10M - $100M
$1M - $10M
$500K - $1M
$100K - $500K
< $100K
[No votes]
$0
 
$0   $2.5B   $5B   $7.5B   $10B

[0 market size comments]
Market Share
Estimate the percentage of the relevant market sector this invention will capture:
75% - 100%
50% - 74.99%
25% - 49.99%
10 - 24.99%
5 - 9.99%
2 - 4.99%
1 - 1.99%
< 1%
[No votes]
0.0%
 
0%   25%   50%   75%   100%

[0 market share comments]
Reasonable Royalty
What percentage of gross sales should the inventor or assignee be paid?
75% - 100%
50% - 74.99%
25% - 49.99%
10 - 24.99%
5 - 9.99%
2 - 4.99%
1 - 1.99%
< 1%
[No votes]
0.0%
 
0%   25%   50%   75%   100%

[0 reasonable royalty comments]
Public's "Guesstimation" of Royalty Value
Market SizeN/A[No votes]
xMarket ShareN/A[No votes]
xReasonable RoyaltyN/A[No votes]

N/A

[0 Guesstimation of Royalty Value Comments]
License Availablity
If you are NOT the owner or assignee, answer here:
Yes, license is available for purchase

No, license is not currently available



[No votes]
[0 license availability comments]
License Availablity
If you ARE the owner or assignee, answer here:
Yes, license is available for purchase

No, license is not currently available



[No votes]
[0 owner/assignee comments]
Competitive Advantage
Does this invention have a significant competitive advantage over similar technologies?
Yes

No



[No votes]
Most helpful competitive advantage comment
[No comments]

[0 competitive advantage comments]
Commercial Alternatives
Are there viable commercial alternatives for this invention?
Yes

No



[No votes]
Most helpful commercial alternative comment
[No comments]

[0 commercial alternatives comments]
 Technical Review Submit all comments and votes
 Claims Submit all comments and votes
 


We claim:

1. An electrically conductive element comprising a support and having thereon in at least one region, an electrically conductive layer formed from application of an electrically conductive coating composition, said electrically conductive layer being present on said support at a dry coverage of at least 150 mg/m.sup.2,

said electrically conductive coating composition comprising a solution of:

a) a complex of a polymeric polyaniline and a protonic acid that has a counter-ion that imparts conductivity to said composition,

said complex being dissolved in a first solvent that has a Hansen polar solubility parameter of from 13 to about 17 MPa.sup.1/2, and a Hansen hydrogen bonding solubility parameter of from about 5 to about 14 MPa.sup.1/2, and

b) a film-forming binder dissolved in a second solvent, wherein said first and second solvents are the same or different,

provided that the total solids in said composition is less than or equal to about 10 weight % of the total composition, and the weight ratio of said binder to said complex is at least about 2:1,

wherein said first solvent is dimethylsulfoxide, a g-butyrolactone/lower alcohol blend, a propylene carbonate/lower alcohol blend, an ethylene carbonate/lower alcohol blend, a propylene carbonate/ethylene carbonate/lower alcohol blend, or a mixture thereof, wherein said lower alcohol has up to 4 carbon atoms,

said second solvent is water, a chlorinated solvent, or a mixture of a chlorinated solvent with a lower alcohol or acetone, wherein said lower alcohol has up to 4 carbon atoms,

the weight ratio of said second solvent to said first solvent is from about 5:1 to about 19:1, and

said electrically conductive layer having a resistivity of less than or equal to 10.9 log ohms/square.

2. The element of claim 1 wherein said support is a polymeric film support.

3. The element of claim 1 wherein said support is a resin-coated paper.

4. The element of claim 1 wherein said electrically conductive layer has been applied directly to said support.

5. The element of claim 1 wherein one or more layers are applied over said electrically conductive layer.

6. The element of claim 5 wherein at least one of said layers applied over said electrically conductive layer is a magnetic recording layer.

7. The element of claim 1 wherein having one or more layers between said support and said electrically conductive layer.

8. The element of claim 7 wherein at least one of said layers between said support and said electrically conductive layer is a magnetic recording layer.

9. The element of claim 1 wherein said electrically conductive layer is also a magnetic recording layer comprising ferromagnetic particles.

10. The element of claim 1 further comprising one or more imaging layers on the same side of said support as said electrically conductive layer.

11. The element of claim 1 further comprising one or more imaging layers on the opposite side of said support as said electrically conductive layer.

12. The element of claim 1 wherein comprising one or more photographic silver halide emulsion layers.

13. The element of claims wherein:

said film-forming binder is a methyl methacrylate polymer, an ethyl methacrylate polymer, polyvinyl acetate, a styrene-olefin copolymer, a polyurethane, polyvinyl formal, polyvinyl butyral, polycarbonate, a cellulose ester, a cellulose ether, an acrylamide polymer, a fluorinated vinyl ether polymer, a vinyl pyrrolidone polymer, an ionic polyester, an ionic acrylonitrile-vinylidene chloride polymer, methylcellulose, cellulose nitrate, gelatin, a gelatin derivative, or a polysaccharide,

said polyaniline having a number average molecular weight of at least about 1000 daltons, and is prepared by polymerizing an aniline having the structure I: ##STR5## wherein R is the same or different at each occurrence and is an alkyl group, an alkenyl group, an alkoxy group, a cycloalkyl group, a cycloalkenyl group, an alkanoyl group, an alkylthio group, an aryloxy group, an alkylthioalkyl group, an alkylaryl group, an arylalkyl group, an alkylsulfinyl group, an alkoxyalkyl group, an alkylsulfonyl group, an aryl group, an arylthio group, an arylsulfinyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, an arylsulfonyl group, carboxy, halo or cyano, or any two R groups, taken together, are an alkylene group or alkenylene group completing a 3- to 7-membered aromatic or alicyclic ring fused to the central ring of structure I, and having carbon, nitrogen, sulfur or oxygen atoms or a sulfinyl group,

m is an integer of from 1 to 5, and

n is an integer of from 0 to 4, provided that the sum of m and n is 5, and

said protonic acid has any of the structures II:

A-R.sup.1 ##STR6## wherein A is sulfonic acid, R.sup.1 is an alkyl group, an alkenyl group, an alkoxy group, a cycloalkyl group, a cycloalkenyl group, an alkanoyl group, an alkylthio group, an aryloxy group, an alkylthioalkyl group, an alkylaryl group, an arylalkyl group, an alkylsulfinyl group, an alkoxyalkyl group, an alkylsulfonyl group, an aryl group, an arylthio group, an arylsulfinyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, an arylsulfonyl group, carboxy, halo or cyano, or a 3- to 7-membered heterocyclic ring having carbon, nitrogen, sulfur or oxygen atoms,

R' is an alkylene group of 1 to 10 carbon atoms,

R.sup.2 is the same or different at each occurrence and is an alkyl group, an alkenyl group, an alkoxy group, a cycloalkyl group, a cycloalkenyl group, an alkanoyl group, an alkylthio group, an aryloxy group, an alkylthioalkyl group, an alkylaryl group, an arylalkyl group, an alkylsulfinyl group, an alkoxyalkyl group, an alkylsulfonyl group, an aryl group, an arylthio group, an arylsulfinyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, an arylsulfonyl group, carboxy, halo, oxo or cyano, or R.sup.2 is a divalent aliphatic group bonded to different, non-adjacent carbon atoms of the central ring to form an aromatic or alicyclic ring fused to the central ring of structure III or IV, and having carbon, nitrogen, sulfur or oxygen atoms or a sulfinyl group,

p is an integer of from 1 to 5,

q is an integer of from 0 to 4, provided that the sum of m and n is 5, and

t is 0 or 1.

14. The element of claim 13 wherein said protonic acid is 10-camphorsulfonic acid, said first solvent is dimethylsulfoxide, said second solvent is dichloromethane, and said film-forming binder is polymethyl methacrylate.

15. An imaging element comprising a support having:

one or more imaging layers, and

on the same, opposite or both sides of said support, an electrically conductive layer formed from application of an electrically conductive coating composition, said electrically conductive layer being present on said support in each instance at a dry coverage of at least 150 mg/m.sup.2,

said electrically conductive coating composition comprising a solution of:

a) a complex of a polymeric polyaniline and a protonic acid that has a counter-ion that imparts conductivity to said composition,

said complex being dissolved in a first solvent that has a Hansen polar solubility parameter of from 13 to about 17 MPa.sup.1/2, and a Hansen hydrogen bonding solubility parameter of from about 5 to about 14 MPa.sup.1/2, and

b) a film-forming binder dissolved in a second solvent, wherein said first and second solvents are the same or different,

provided that the total solids in said composition is less than or equal to about 10 weight % of the total composition, and the weight ratio of said binder to said complex is at least about 2:1.

16. The element of claim 15 wherein:

said one or more imaging layers are photographic silver halide emulsion layers,

said support is a polymeric film support,

said polyaniline having a number average molecular weight of at least about 1000 daltons, and is prepared by polymerizing an aniline having the structure I: ##STR7## wherein R is the same or different at each occurrence and is an alkyl group, an alkenyl group, an alkoxy group, a cycloalkyl group, a cycloalkenyl group, an alkanoyl group, an alkylthio group, an aryloxy group, an alkylthioalkyl group, an alkylaryl group, an arylalkyl group, an alkylsulfinyl group, an alkoxyalkyl group, an alkylsulfonyl group, an aryl group, an arylthio group, an arylsulfinyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, an arylsulfonyl group, carboxy, halo or cyano, or any two R groups, taken together, are an alkylene group or alkenylene group completing a 3- to 7-membered aromatic or alicyclic ring fused to the central ring of structure I, and having carbon, nitrogen, sulfur or oxygen atoms or a sulfinyl group,

m is an integer of from 1 to 5, and

n is an integer of from 0 to 4, provided that the sum of m and n is 5, and

said protonic acid has any of the structures II:

A-R.sup.1 ##STR8## wherein A is sulfonic acid, R.sup.1 is an alkyl group, an alkenyl group, an alkoxy group, a cycloalkyl group, a cycloalkenyl group, an alkanoyl group, an alkylthio group, an aryloxy group, an alkylthioalkyl group, an alkylaryl group, an arylalkyl group, an alkylsulfinyl group, an alkoxyalkyl group, an alkylsulfonyl group, an aryl group, an arylthio group, an arylsulfinyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, an arylsulfonyl group, carboxy, halo or cyano, or a 3- to 7-membered heterocyclic ring having carbon, nitrogen, sulfur or oxygen atoms,

R' is an alkylene group of 1 to 10 carbon atoms,

R.sup.2 is the same or different at each occurrence and is an alkyl group, an alkenyl group, an alkoxy group, a cycloalkyl group, a cycloalkenyl group, an alkanoyl group, an alkylthio group, an aryloxy group, an alkylthioalkyl group, an alkylaryl group, an arylalkyl group, an alkylsulfinyl group, an alkoxyalkyl group, an alkylsulfonyl group, an aryl group, an arylthio group, an arylsulfinyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, an arylsulfonyl group, carboxy, halo, oxo or cyano, or R.sup.2 is a divalent aliphatic group bonded to two different, nonadjacent carbon atoms of the central ring to form an aromatic or alicyclic ring fused to the central ring of structure III or IV, and having carbon, nitrogen, sulfur or oxygen atoms or a sulfinyl group,

p is an integer of from 1 to 5,

q is an integer of from 0 to 4, provided that the sum of m and n is 5, and

t is 0 or 1.

17. The element of claim 16 wherein said protonic acid is hexanesulfonic acid, octanesulfonic acid, 4-dodecylbenzenesulfonic acid, 10-camphorsulfonic acid, ethylbenzenesulfonic acid, p-toluenesulfonic acid, o-anisidine-5-sulfonic acid, p-chlorobenzenesulfonic acid, hydroxybenzenesulfonic acid, trichlorobenzenesulfonic acid, 2-hydroxy-4-methoxybenzophenonesulfonic acid, 4-nitrotoluene-2-sulfonic acid, dinonylnaphthalenesulfonic acid, or 4-morpholineethanesulfonic acid, methanesulfonic acid, ethanesulfonic acid, trifluoromethanesulfonic acid, C.sub.8 F.sub.17 -sulfonic acid, 3-hydroxypropane sulfonic acid, dioctylsulfosuccinate, 3-pyridinesulfonic acid or p-polystyrenesulfonic acid.

18. The element of claim 16 which is a color photographic film wherein said support is composed of polyethylene terephthalate or polyethylene naphthalate, said protonic acid is 10-camphorsulfonic acid, said organic solvent is dimethylsulfoxide, said second solvent is dichloromethane, said film-forming binder is polymethyl methacrylate.

19. The element of claim 16 further comprising a transparent magnetic recording layer on said support opposite the side having said photographic silver halide emulsion layers, said magnetic recording layer comprising a ferromagnetic iron oxide with or without cobalt or zinc in solid solution or surface treated, or a chromium dioxide with or without metallic elements or halogen atoms in solid solution.

20. The element of claim 19 wherein said magnetic recording layer comprises cobalt doped .gamma.-iron oxide particles.

21. The element of claim 1 wherein the total solids in said electrically conductive coating composition is from about 0.1 to about 6 weight % of the total composition.

22. The element of claim 1 wherein the weight ratio of said binder to said complex is from about 10:1 to about 99:1.

23. The element of claim 1 wherein said first and second solvents are different and the weight ratio of said second solvent to said first solvent is from about 7:1 to about 19:1.

24. The element of claim 1 wherein said film-forming binder is a methyl methacrylate polymer, an ethyl methacrylate polymer, polyvinyl acetate, a styrene-olefin copolymer, a polyurethane, polyvinyl formal, polyvinyl butyral, polycarbonate, a cellulose ester, a cellulose ether, an acrylamide polymer, a fluorinated vinyl ether polymer, a vinyl pyrrolidone polymer, an ionic polyester, an ionic acrylonitrile-vinylidene chloride polymer, methylcellulose, cellulose nitrate, gelatin, a gelatin derivative, or a polysaccharide.

25. The element of claim 1 wherein said binder is present in an amount of up to about 5 weight % of the total composition.

26. The element of claim 1 wherein said protonic acid is hexanesulfonic acid, octanesulfonic acid, 4-dodecylbenzenesulfonic acid, 10-camphorsulfonic acid, ethylbenzenesulfonic acid, p-toluenesulfonic acid, o-anisidine-5-sulfonic acid, p-chlorobenzenesulfonic acid, hydroxybenzenesulfonic acid, trichlorobenzenesulfonic acid, 2-hydroxy-4-methoxybenzophenonesulfonic acid, 4-nitrotoluene-2-sulfonic acid, dinonylnaphthalenesulfonic acid, 4-morpholineethanesulfonic acid, methanesulfonic acid, ethanesulfonic acid, trifluoromethanesulfonic acid, C.sub.8 F.sub.17 -sulfonic acid, 3-hydroxypropanesulfonic acid, dioctylsulfosuccinate, 3-pyridinesulfonic acid or p-polystyrenesulfonic acid.
 Description Submit all comments and votes
 


FIELD OF THE INVENTION

This invention relates in general to electrically conductive elements including imaging elements, such as photographic, electrophotographic, and thermal imaging elements, comprising an electrically conductive layer. More particularly, this invention relates to imaging elements comprising an electrically conductive layer that is composed of a solubilized polyaniline antistatic agent. This invention also relates to an electrically conductive coating composition useful in preparing these elements.

BACKGROUND OF THE INVENTION

Interest in electrical conductivity has increased in recent years in order to provide electrically conductive layers on various articles or elements. Work has intensified with emphasis on polymers having extended configuration in the backbone chain. One conjugated polymer system currently under considerable investigation include unsubstituted or substituted polyanilines, as noted in WO 92/22911 (published Dec. 23, 1992).

Problems associated with the formation and discharge of electrostatic charge during the manufacture or use of imaging elements have been recognized for many years by workers in the imaging arts. The accumulation of charge on imaging elements leads to the attraction of dust which can cause defects. Additionally, the discharge of accumulated charge during or after the application of imaging layers, such as photographic emulsion layers, can produce irregular fog patterns or "static marks" in the layer, as well as repellency spots and other undesirable defects. The severity of static problems has increased due to new emulsions of increased sensitivity, dramatic increase in coating speeds and post-drying efficiencies. The instances in which static charge can be accumulated and discharged during manufacturing, packaging, storage, and use are innumerable, and a solution to this problem has been actively sought in the industry for many years.

It is generally known that electrostatic charge can be dissipated effectively by incorporating one or more electrically conductive layers in an imaging element. Such antistatic layers can be applied to either or both sides of the element, over or under imaging layers, and on the same or different side of the support as the imaging layers. For some applications, an antistatic agent can be incorporated into the imaging layer, or into the support, or into both.

The requirements of antistatic layers in silver halide photographic films is especially demanding because of the stringent optical requirements. Other types of imaging elements such as photographic papers and thermal imaging elements also frequently require the use of an antistatic layer, but the requirements are less stringent.

Electrically conductive layers are also commonly used in imaging elements for purposes other than providing static protection. For example, in electrostatographic imaging, it is well known to use imaging elements comprising a support, an electrically conductive layer that serves as an electrode, and a photoconductive layer that serves as the image-form