An electromagnetic relay includes a winding, a magnetic core disposed within the winding, and an armature mounted for movement at a first end of the winding. At least one movable circuit contact is operably associated with the armature and movable with respect to at least one stationary contact mounted in the relay responsive to motion of the armature. An end plate is mounted at an opposing end of the winding and an insulating sheet is folded about a portion of the winding. The insulating sheet has first and second sides, with the first side being secured on one end to the end plate, and the second end disposed between the armature and the first end of the winding. An outer frame covers at least a portion of the insulating sheet. The insulating sheet functions to reduce the occurrence of voltage breakdown within the relay.
The invention provides an electromagnetic relay excellent in insulating property and high in opening and closing characteristics and productivity. Therefore, a pair of pedestal portions for coil terminals are arranged in the outer circumferential edge portion of the lower flange portion of a spool. A coil drawing-out groove continuously connected to the upper face of the above pedestal portion for a coil terminal is formed along the outer circumferential edge portion of the above lower flange portion. A storing concave portion able to store a shading coil attached to a magnetic pole portion of an iron core projected from a central hole of the above spool is formed on the lower face of the above lower flange portion.
A method of manufacturing a relay wherein the relay has a coil body that is formed by plastic injection molding. The method further includes the step of embedding into the coil body injection mold a contact spring terminal pin and a number of fixed contact carriers and coil terminal pins. The method also includes the step of embedding a core into the coil body injection mold.
