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Vertically integrated semiconductor package for an implantable medical device    
United States Patent6014586   
Link to this pagehttp://www.wikipatents.com/6014586.html
Inventor(s)Weinberg; Alvin H. (Moorpark, CA), Truex; Buehl E. (Glendora, CA)
AbstractAn electronic package having vertically integrated components placed upon a substrate surface is configured to increase packing density of the components. Integrated circuits which are vertically-stacked and attached to the substrate surface communicate with surrounding components through connection to bond pads on the substrate surface. The bond pads can be placed entirely about a perimeter of the integrated circuits to achieve optimal packing density. Individual bond pads may be shared by two or more integrated circuits by connection therewith. In an alternative embodiment, a separate integrated circuit is attached to the substrate adjacent to the stacked integrated circuits with a row of shared bond pads positioned therebetween. Individual passive or active components may be placed between bond pads for incorporation into the circuit structure.



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Patent Text Patent PDF Print Page Summary File History
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Inventor     Weinberg; Alvin H. (Moorpark, CA) , Truex; Buehl E. (Glendora, CA)
Owner/Assignee     Pacesetter, Inc.
Patent assignment
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Publication Date     January 11, 2000
Application Number     08/806,364
PAIR File History     Application Data   Transaction History
Image File Wrapper   Patent Term   Fees
Litigation
Filing Date     February 27, 1997
US Classification     607/36 257/E25.029
Int'l Classification    
Examiner     Kamm; William E.
Assistant Examiner     Evanisko; George R.
Attorney/Law Firm    
Address
Parent Case     This is a continuation of application Ser. No. 08/560,920 filed on Nov. 20, 1995 now abandoned.
Priority Data    
USPTO Field of Search     607/36 607/37 257/686 257/777 257/786 257/784 257/723 257/724 361/735 361/760 361/783 361/813 361/820 361/777
Patent Tags     vertically integrated semiconductor package implantable medical
   
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 U.S. References
 
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5473198
Hajiyz et al.

Dec,1995

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5470345
Hassler et al.

Nov,1995

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5439482
Adams et al.

Aug,1995

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5422435
Takier et al.

Jun,1995

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5330504
Somerville et al.

Jul,1994

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5323060
Fogal et al.

Jun,1994

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5309020
Muresawa et al.

May,1994

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5291061
Ball

Mar,1994

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5208782
Sakutz et al.

May,1993

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5140496
Heinks et al.

Aug,1992

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5060027
Hart et al.

Oct,1991

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5028986
Sugano et al.

Jul,1991

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5012323
Fernworth

Apr,1991

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4959749
Dzarnoski et al.

Sep,1990

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4763188
Johnson

Aug,1988

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4616655
Weinberg et al.

Oct,1986

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4614194
Jones et al.

Sep,1986

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4567643
Droguet et al.

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4467400
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3262023
Boyle

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 Technical Review Submit all comments and votes
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What is claimed is:

1. An implantable cardiac stimulation device, comprising:

electronic circuitry for generating cardiac stimulation pulses in at least one of the absence or presence of certain cardiac events, said electronic circuitry comprising:

a first integrated circuit chip having a first array of signal contact pads disposed thereon;

a second integrated circuit chip having a second array of signal contact pads disposed thereon;

a substrate having a first predefined die-attach area located on a surface of said substrate, said first integrated circuit chip being mounted on said first predefined die-attach area on said surface, said substrate also having a first plurality of bond pads located thereon adjacent said first predefined die-attach area, said second integrated circuit chip being vertically stacked upon said first integrated circuit chip;

a first plurality of wirebonds, each one of said first plurality of wirebonds extending between a selected one of said first array of signal contact pads to a selected one of said first plurality of bond pads providing electrical communication therebetween;

a second plurality of wirebonds, each one of said second plurality of wirebonds extending between a selected one of said second array of signal contact pads to a selected one of said first plurality of bond pads providing electrical communication therebetween, wherein at least one of said first plurality of bond pads is commonly shared by one of said first plurality of wirebonds and at least one of said second plurality of wirebonds whereby electrical comminication is enabled between said first and second integrated circuit chips via said shared bond pads in said first plurality of bond pads;

at least one additional circuit component extending between and electrically connected to two of said bond pads in said first pluralities of bond pads; and

a housing for hermetically sealing said electronic circuitry therein.

2. The implantable cardiac stimulation device as defined in claim 1, wherein said first and second integrated circuit chips are secured together with a nonconductive bonding material.

3. The implantable cardiac stimulation device as defined in claim 2, wherein said nonconductive bonding material comprises a preformed adhesive segment placed between said first and second integrated circuit chips.

4. The implantable cardiac stimulation device as defined in claim 2, wherein nonconductive bonding material comprises a nonconductive epoxy resin.

5. The implantable cardiac stimulation device as defined in claim 1, wherein said first array of signal contact pads on said first integrated circuit chip is in approximate alignment with said second array of signal contact pads on said second integrated circuit chip.

6. The implantable cardiac stimulation device as defined in claim 1, wherein said at least one additional circuit component comprises a circuit component selected from the group consisting of active circuit components and passive circuit components.

7. The implantable cardiac stimulation device as defined in claim 1, wherein said at least one additional circuit component comprises a circuit component selected from the group consisting of diodes, resistors, and capacitors.

8. The implantable cardiac stimulation device as defined in claim 1, wherein said substrate has a second predefined die-attach area located on said surface of said substrate adjacent to said first predefined die-attach area, said electronic circuitry further comprising:

a third integrated circuit chip mounted on said second predefined die-attach area on said substrate adjacent to said vertically-stacked first and second integrated circuit chips, said third integrated circuit chip having a third array of signal contact pads disposed thereon, said substrate also having a second plurality of bond pads located thereon adjacent said second die-attach area, wherein the ones of said first and second pluralities of bond pads which are located between said first and second die-attach areas define a single row of bond pads common to said first and second pluralities of bond pads;

a third plurality of wirebonds, each one of said third plurality of wirebonds extending between a selected one of said signal contact pads on said third array of signal contact pads to a selected one of said bond pads on said common row of bond pads providing electrical connection therebetween;

fourth plurality of wirebonds, each one of said fourth plurality of wirebonds extending between a selected one of said signal contact pads on one of said first or second arrays of signal contact pads to a selected one of said bond pads on said common row of bond pads, wherein at least one of said bond pads in said common row is commonly shared by one of said third plurality of wirebonds and at least one of said fourth plurality of wirebonds whereby electrical communication is enabled between said third integrated circuit chip and at least one of said first and second integrated circuit chips via said shared bond pads in said common row of bond pads.

9. The implantable cardiac stimulation device as defined in claim 8, wherein a first one of said first, second, and third integrated circuit chips comprises a memory chip, a second one of said first, second, and third integrated circuit chips comprises a digital logic chip, and a third one of said first, second, and third integrated circuit chips comprises an analog chip.

10. The implantable cardiac stimulation device as defined in claim 9, wherein said memory chip has a control program stored therein, and wherein said analog chip includes sense amplifier circuitry and pulse generating circuitry therein, said analog chip being controlled by said digital logic chip based on said stored control program in said memory chip; and wherein said sense amplifier and pulse generator circuitry of said analog chip electrically communicate to said digital logic chip via third and fourth wirebonds.

11. The implantable cardiac stimulation device as defined in claim 9, wherein said first integrated circuit chip comprises said memory chip, said second integrated circuit chip comprises said digital logic chip, and said third integrated circuit chip comprises said analog chip.

12. The implantable cardiac stimulation device as defined in claim 8, wherein said electronic circuitry comprises sensing circuitry for sensing cardiac events and pulse generating circuitry for generating cardiac stimulation pulses, and wherein a first one of said first, second, and third integrated circuit chips comprises a memory chip having a control program stored therein, a second one of said first, second, and third integrated circuit chips comprises a processor chip for controlling the operation of said implantable cardiac stimulation device based on said stored control program, and a third one of said first, second, and third integrated circuit chips comprises a chip having said sense amplifier circuitry and said pulse generating circuitry incorporated therein, wherein said first, second and third integrated circuit chips electrically communicate via said first, second, third and fourth wirebonds.

13. The implantable cardiac stimulation device as defined in claim 1, further comprising:

a third integrated circuit chip vertically stacked upon said second integrated circuit chip, said third integrated circuit chip having a third array of signal contact pads disposed thereon; and

a third plurality of wirebonds, each one of said third plurality of wirebonds extending between a selected one of said third array of signal contact pads to a selected one of said first plurality of bond pads.

14. The implantable cardiac stimulation device as defined in claim 13, wherein said first array of signal contact pads on said first integrated circuit chip is in approximate alignment with said second array of signal contact pads on said second integrated circuit chip, and wherein said third array of signal contact pads on said third integrated circuit chip is in approximate alignment with one of said first and second arrays of signal contact pads.

15. An implantable cardiac stimulation device, comprising:

electronic circuitry for generating cardiac stimulation pulses in at least one of the absence or presence of certain cardiac events, said electronic circuitry comprising:

a first integrated circuit chip having a first array of signal contact pads disposed thereon;

a second integrated circuit chip having a second array of signal contact pads disposed thereon;

a third integrated circuit chip having a third array of signal contact pads disposed thereon;

a substrate having adjacent first and second predefined die-attach areas located on a surface of said substrate, said substrate also having a first plurality of bond pads located thereon adjacent said first predefined die-attach area and a second plurality of bond pads located thereon adjacent said second predefined die-attach area, said first and second pluralities of bond pads together comprising a single row of bond pads located between said first and second predefined die-attach areas and common to said first and second pluralities of bond pads, said first integrated circuit chip being mounted on said first predefined die-attach area on said surface of said substrate, said second integrated circuit chip being vertically stacked upon said first integrated circuit, chip and said third integrated circuit chip being mounted on said second predefined die-attach area on said surface of said substrate;

a first plurality of wirebonds, each one of said first plurality of wirebonds extending between a selected one of said signal contact pads on said first array of signal contact pads to a selected one of said bond pads on said common row of bond pads providing electrical connection therebetween;

a second plurality of wirebonds, each one of said second plurality of wirebonds extending between a selected one of said signal contact pads on said second array of signal contact pads to a selected one of said bond pads on said common row of bond pads providing electrical connection therebetween;

a third plurality of wirebonds, each one of said third plurality of wirebonds extending between a selected one of said signal contact pads on said third array of signal contact pads to a selected one of said bond pads on said common row of bond pads providing electrical connection therebetween, wherein at least one of said bond pads on said common row of bond pads is commonly shared by at least two wirebonds from said first, second and third pluralities of wirebonds whereby electrical communication is enabled between at least two of said first, second and third integrated circuit chips via said shared bond pads;

at least one additional circuit component extending between and electrically connected to two of said bond pads on said first and second pluralities of bond pads; and

a housing for hermetically sealing said electronic circuitry therein.

16. An implantable cardiac stimulation device, comprising:

electronic circuitry for generating cardiac stimulation pulses in at least one of the absence or presence of certain cardiac events, said electronic circuitry comprising:

a substrate having adjacent first and second predefined die-attach areas located on a surface of said substrate, said substrate having a row of bond pads located on the substrate and positioned between said first and second die-attach pads;

a first integrated circuit chip having a first array of signal contact pads disposed thereon, said first integrated circuit chip being mounted on said first predefined die-attach area on said surface of said substrate;

a first plurality of wirebonds, each one of said first plurality of wirebonds extending between a selected one of said signal contact pads on said first array of signal contact pads to a selected one of said bond pads on said row of bond pads providing electrical connection therebetween;

a second integrated circuit chip having a second array of signal contact pads disposed thereon, said second integrated circuit chip being vertically stacked upon said first integrated circuit chip;

a second plurality of wirebonds, each one of said second plurality of wirebonds extending between a selected one of said signal contact pads on said second array of signal contact pads to a selected one of said bond pads on said row of bond pads providing electrical connection therebetween, wherein at least one of said bond pads is commonly shared by one of said first plurality of wirebonds and at least one of said second plurality of wirebonds whereby electrical communication is enabled between said first and second integrated circuit chips via said shared bond pads;

a third integrated circuit chip having a third array of signal contact pads disposed thereon, said third integrated circuit chip being mounted on said second predefined die-attach area on said surface of said substrate;

a third plurality of wirebonds, each one of said third plurality of wirebonds extending between a selected one of said signal contact pads on said third array of signal contact pads to a selected one of said bond pads on said row of bond pads providing electrical communication therebetween;

a fourth plurality of wirebonds, each one of said third plurality of wirebonds extending between a selected one of said signal contact pads on one of said first or second arrays of signal contact pads to a selected one of said bond pads on said row of bond pads providing electrical communication therebetween and enabling electrical communication to between said third integrated circuit chip and at least one of said first and second integrated circuit chips;

at least one additional circuit component extending between and electrically connected between two of said first or second bond pads located on said substrate; and

a housing for hermetically sealing said electronic circuitry therein.

17. An implantable cardiac stimulation device, comprising:

electronic circuitry for generating cardiac stimulation pulses in at least one of the absence or presence of certain cardiac events, said electronic circuitry comprising:

a first integrated circuit chip having a first array of signal contact pads disposed thereon;

a second integrated circuit chip having a second array of signal contact pads disposed thereon;

a substrate having adjacent first and second predefined die-attach areas located on a surface of said substrate, said substrate also having a first plurality of bond pads located thereon adjacent said first predefined die-attach area and a second plurality of bond pads located thereon adjacent said second predefined die-attach area, said first and second pluralities of bond pads together comprising a single row of bond pads located between said first and second predefined die-attach areas and common to said first and second pluralities of bond pads, said first integrated circuit chip being mounted on said first predefined die-attach area on said surface of said substrate, and said second integrated circuit chip being mounted on said second predefined die-attach area on said surface of said substrate;

a first plurality of wirebonds, each one of said first plurality of wirebonds extending between a selected one of said first arrays of signal contact pads to a selected one of said first plurality of bond pads providing electrical communication therebetween;

a second plurality of wirebonds, each one of said second plurality of wirebonds extending between a selected one of said signal contact pads on said second array of signal contact pads to a selected one of said second plurality of bond pads providing electrical communication therebetween, wherein at least one of said bond pads is common to said first and second pluralities of bond pads and is commonly shared by one of said first plurality of wirebonds and at least one of said second plurality of wirebonds whereby electrical communication is enabled between said first and said integrated circuit chips via said shared bond pads;

at least one additional circuit component extending between and electrically connected to two of said bond pads on said first and second plurality of bond pads; and

a housing for hermetically sealing said electronic circuitry therein.

18. An implantable cardiac stimulation device, comprising:

electronic circuitry for generating cardiac stimulation pulses in at least one of the absence or presence of certain cardiac events, said electronic circuitry comprising:

a first integrated circuit chip having a first array of signal contact pads disposed thereon;

a second integrated circuit chip having a second array of signal contact pads disposed thereon;

a substrate having a first predefined die-attach area located on a surface of said substrate, said first integrated circuit chip being mounted on said first predefined die-attach area on said surface, said substrate also having a plurality of bond pads located thereon adjacent said first predefined die-attach area, said second integrated circuit chip being vertically stacked upon said first integrated circuit chip;

a first plurality of wirebonds, each one of said first plurality of wirebonds extending between a selected one of said signal contact pads on said first array of signal contact pads to a selected one of said bond pads on said first plurality of bond pads providing electrical communication therebetween;

second plurality of wirebonds, each one of said second plurality of wirebonds extending between a selected one of said signal contact pads on said second array of signal contact pads to a selected one of said bond pads providing electrical communication therebetween, wherein at least one of said bond pads is commonly shared by one of said first plurality of wirebonds and at least one of said second plurality of wirebonds whereby electrical communication is enabled between said first and second integrated circuit chips via said shared bond pads; and

at least one additional circuit component extending between and electrically connected to two of said bond pads.
 Description Submit all comments and votes
 


FIELD OF THE INVENTION

This invention relates generally to three-dimensional microelectronic semiconductor circuit structures. More particularly, this invention relates to methods and apparatus for vertically integrating, or stacking, integrated circuit components to minimize the surface mounting area required for such components.

BACKGROUND OF THE INVENTION

For a given electrical apparatus, electronic components such as integrated circuits, and associated analog or logic circuitry, are typically situated and interconnected through conductive pathways situated on, or formed within, a main substrate board. Various configurations of such substrate boards can be used to form circuitry for countless electronic applications.

In implantable devices, such as pacemaker and defibrillator applications, it is important that the size of the main substrate board be as small as possible. One factor requiring a small substrate board is the limited physical dimensions of an associated product which makes use of the board. With such a product of limited dimensions, it becomes crucial not only to use miniature components, but also to configure and package the components in a particular layout so that use of the substrate-board surface area is optimized.

Modern cardiac pacemakers, and other implantable biomedical apparatus, have physical dimensions which are severely restricted. A reduction in pacemaker size translates into a smaller incision in the patient and a lighter pacemaker unit, in general. As implantable biomedical devices increase in complexity, it is a distinct challenge to prevent the size of these devices from increasing as a result.

The electronics in an implantable medical device typically include a microprocessor, Read Only Memory (ROM) or Random Access Memory (RAM) chips, and other associated active and passive components. These components are usually mounted and interconnected onto a microelectronic substrate or printed circuit board. The substrates used in these medical devices are primarily conventional thick film substrates and high temperature cofired ceramic substrates.

The electronics of pacemaker and other implantable medical devices typically contain components interconnected by "chip-and-wire" technology. Chip-and-wire may be defined as hybrid technology employing exclusively face-up-bonded chip devices interconnected to a substrate by "flying" wires, i.e., wirebonds.

Several U.S. patents have disclosed methods to increase the packing density of microelectronic circuit structures. For example, U.S. Pat. No. 3,302,067 issued to Jackson et al. discloses a method of placing circuit modules onto a mounting board. The mounting board is constructed with interconnecting pathways between each of the modules. The modules are constructed with active electronic components on one side and with electrical resistances deposited on an opposite side. The electrical resistances communicate with the active elements by wrap-around conducting pathways which are formed around the edges of the module. While these advances in component packing density are applicable to a number of different devices, many of them are not directly applicable to chip-and-wire technology.

With respect to chip-and-wire devices, several electronic packaging arrangements have been proposed which use multi-stacked integrated circuits connected to surrounding circuitry through bonding wires. For example, in U.S. Pat. No. 5,323,060 issued to Fogal et al., Fogal discloses stacking chips together to create a multi-chip module which is attached to an underlying substrate. The module is electrically connected to the substrate through bonding wires projecting from each individually-stacked chip to various locations on the mounting substrate. In U.S. Pat. No. 5,291,061 issued to Ball, a stacked die device is disclosed wherein pairs of die devices are attached together and their bond pads are alternately connected to a row of lead fingers.

A method of replacing an electronic component attached to a support substrate with bonding wires is shown in U.S. Pat. No. 4,567,643 issued to Droguet et al. In Droguet, a defective component is replaced by stacking an identical component on top of the defective component and then wire-bonding the new component to conducting tracks placed on the substrate. The defective component is then isolated from the conducting tracks by laser cutting away a portion of the track connected to the defective chip.

Along with performance and reliability, one of the ultimate design goals for cardiac pacemaker circuitry is reduced size. This means that a substrate containing the electronic circuitry must have a high component packing density. The mere stacking of integrated circuits by itself, however, is not necessarily an acceptable solution for reducing overall size.

Therefore, there is a need in the art for a vertically integrated semiconductor package for use in an implantable medical device which can significantly increase component packing density.

SUMMARY OF THE INVENTION

The claimed invention incorporates vertical integration packaging techniques for use in devices having limited physical dimensions such as an implantable pacemaker. A further discussion of vertical integration as a means for increasing electronic packing density is set forth in U.S. Pat. No. 4,614,194 and U.S. Pat. No. 4,616,655, which are incorporated by reference as though fully set forth herein.

The apparatus and method disclosed recite a vertically integrated package for an implantable medical device employing chip-and-wire technology. Components of the vertically integrated package are uniquely configured on top of a mounting substrate to achieve optimal packing density.

Major components of the vertically integrated package, such as integrated circuits, contain signal contacts which are commonly connected to a row, or rows, of bonding pads positioned on the surface of the substrate. These major components may be vertically stacked directly on top of one another, i.e., in a "die-on-die" arrangement, or the integrated circuits may be adjacently placed upon the mounting substrate, or both. Contact pads, or signal leads, from two stacked integrated circuits are positioned to define multiple pairs of contact pads. Each pair of contact pads contains a signal c