A first layer of magnetic material is deposited onto a substrate to form a bottom pole of an inductive transducer. A second layer of magnetic material is plated on the first layer of magnetic material within the pole tip region to form a bottom pole extension. A layer of non-magnetic metal is then plated on the bottom pole extension to form the gap. A third layer of magnetic material is then plated on the gap layer to form the top pole extension. In one form of the invention, a mask is employed to define a good zero throat level surface to the pole tip region.
CROSS-REFERENCE TO RELATED APPLICATION(S)
This invention claims priority of Provisional Application Ser. No. 60/061,273 filed Oct. 7, 1997 for "Thin-Film Magnetic Recording Head Utilizing an Electroplated or Electroless Plated Nonmagnetic Metal Gap Layer" by Katrina Rook, Kenneth P. Ash, Frank Stageberg, Kevin Welsh, Feng Wang, Sara L. Gordon, and Wojciech Worwag, and priority of Provisional Application Ser. No. 60/078,904 filed Mar. 20, 1998 for "Two Piece Pole Narrow Track Writer" by Frank E. Stageberg, Kenneth P. Ash, James K. Price, Feng Wang, Elzbieta J. Haftek, Allan E. Schultz and Richard P. Larson.
A liquid resist is introduced between adjacent conductive lines of a coil pattern girdling around a magnetic core piece. When the liquid resist is cured, an insulating resin filler can be fixed between the adjacent conductive lines of the coil pattern. An insulating metallic layer is formed to extend over the insulting resin filler and the conductive lines of the coil pattern. Thereafter, the insulating metallic layer is subjected to a flattening grinding treatment until at least a part of the conductive line is exposed at a flattened surface. Since the liquid of the resist, of a higher fluidity, penetrates in every hole and corner between the adjacent conductive lines, the gap defined between the adjacent conductive lines is fully filled with the insulating material. No voids remain in the gap. The conductive line of the coil can be reliably prevented from corrosion or oxidation. Moreover, a relatively brittle of fragile insulating resin filler is reliably prevented from being subjected to the flattening grinding treatment.
To prevent the high-frequency characteristic from deteriorating due to a narrow track. A thin-film magnetic head of the present invention is produced by forming a lower shielding layer, a read gap layer holding an MR magnetosensitive element facing to an ABS plane, a shared pole layer serving as an upper shielding layer and a lower pole layer, and a write gap layer laminated in order on an insulating substrate, by forming a first flattening layer, a coil pattern layer, and a second flattening layer laminated in order on the write gap layer excluding the vicinity of the ABS plane, and by forming an upper pole layer on the write gap layer and second flattening layer nearby the ABS plane. Because magnetic easy axis of the upper pole layer along the ABS plane is oriented in the thickness direction of the upper pole layer, the high-frequency characteristic in the magnetization rotation mode is obtained.
Disclosed is a magnetic disk apparatus including a magnetic reproducing head portion, and a magnetic recording head including an upper magnetic core having a end portion and a rear portion. As a resist for a frame which is used for forming the rear portion, a negative resist or an electron beam resist is used, whereby the frame is formed without any adverse effect of halation from a coil insulating film. That is, it is possible to manufacture a magnetic recording head in which the rear portion of an upper magnetic core is not emerged at the face opposed to a medium, and hence to obtain a magnetic disk apparatus exhibiting an areal recording density of 5 Gbit/in.sup.2 or more by mounting a magnetic recording/reproducing head including such a magnetic recording head.
A thin film read/write head with a high performance inductive write section that demonstrates good physical pole tip geometry control and is simple and economical to process. The head delineates an air bearing surface, and includes a pedestal formed on a read section. The pedestal includes a back edge that defines a zero throat level which lies in a plane substantially parallel to the air bearing surface. A pole layer is formed over, and separated from the pedestal to define a write gap therebetween. The pole layer includes an angled edge so that a top yoke can be stitched therealong to the pole layer.
A two-piece pole for an inductive write head has a first pole piece in the tip region contiguous the gap and confronting the other pole across the gap. The first pole piece has a width defining the gap width of the write head at the air bearing surface. A second pole piece is connected to the first pole piece and extends to the back gap. At least a portion of the second pole piece is connected to the first pole piece and has a width larger than the width of the first pole piece. The second pole piece means has surfaces within the pole tip region that intersect at external corners facing the gap, at least two surfaces of each of these external corners being joined at an obtuse angle so that none of said external corner is a sharp external corner, thereby minimizing fringe fields. In one form, a pole cap between the first and second pole pieces has a trapezoidal configuration forming the obtuse angles.
