Abrasive tools suitable for precision grinding of hard brittle materials, such as ceramics and composites comprising ceramics, at peripheral wheel speeds up to 160 meters/second are provided. The abrasive tools comprise a wheel core attached to an abrasive rim of dense, metal bonded superabrasive segments by means of a thermally stable bond.
Both types of short aramid fibers and non-aramid synthetic fibers are extruded from a side face of each rib in a V-ribbed belt. The extruded section of the short aramid fiber is formed in curled shape. The extruded section of the synthetic fiber is formed in a sector gradually broadened toward its distal end with its non-melting condition maintained. The root portions of the extruded sections of both types of short fibers are raised from the side face of the rib. The extruded sections of the short aramid fibers are extruded in multiple directions, whereas the extruded sections of the synthetic fibers are extruded in a given direction. The extruded section of the short aramid fiber is formed longer than the extruded section of the synthetic fibers.
A method of manufacturing a grinding wheel which includes a cylindrical core body and a plurality of part-cylindrical abrasive segment chips bonded to an outer circumferential surface of the cylindrical core body. The method includes: a firing step of firing an unfired part-cylindrical precursor to prepare each part-cylindrical abrasive segment chips, by using a supporting member whose coefficient of thermal expansion is different from that of each abrasive segment chip; and a bonding step of bonding the abrasive segment chips to the outer circumferential surface of the cylindrical core body with an adhesive interposed therebetween, by forcing each abrasive segment chip against the outer circumferential surface of the cylindrical core body, such that a force acting on the outer circumferential surface of the cylindrical core body is evenly distributed in an axial direction of the cylindrical core body while the adhesive is being hardened.
A metal-bonded grinding tool including a base and abrasive grains bonded to the base by means of a metal bond matrix containing a Cu alloy as a main component. A content of at least one of an alloy phase, a mixed phase, and an intermetallic compound of Zr and Ti in the metal bond matrix is in a range of 3.8 to 19.2 wt %.
A grinding wheel having a main body and a tubular bushing member which is fitted in an inner circumferential surface of a mounting hole formed through the main body, so that the grinding wheel is mounted on a wheel spindle of a grinding machine, with the bushing member being fitted on the wheel spindle. The bushing member includes an urethane resin as a main component thereof.
A method of dressing a grinding wheel by advancing a dressing tool across the surfaces to be dressed, the method comprising first moving the dressing tool across each side portion to remove material to make the wheel of predetermined width and then across the edge of the wheel to form corner radii, wherein the dressing tool is rotated as it is advanced and the speed of advancement across the side surfaces is different from that across the edge.