A compliant, bistable mechanism has a plurality of segments coupled end-to-end in a series to form a continuous chain of segments. The plurality of segments includes at least two rigid segments and at least one relatively flexible and resilient segment. Adjacent rigid segments are coupled by flexible joints or pin joints. The flexible and resilient segment is coupled to adjacent segments either fixedly or by pin joints. There are at least four pin joints, flexible joints, and/or flexible and resilient segments. The joints allow relative movement of the segments while the flexible and resilient segment resists movement and biases the segments. The segments move between first and second stable equilibrium positions. The segments have a pseudo-rigid-body model resembling a four-bar linkage. The segments and flexible joints may be integrally formed. First and second electrical contacts may be coupled to the segments to form an electrical connection as the segments move to one of the positions.
An electronic equipment having a lever mechanism equipped with a button which when pushed operates an electric switch mounted to a printed wiring circuit board. The lever mechanism includes a first member having an end thereof which is bendably connected to the electronic equipment via a first elastic portion. A second member is also provided in this lever mechanism with an end thereof which is bendably connected to the electronic equipment via a second elastic portion. This elastic portion includes an arm for operating the electric switch. The first lever members are connected by third and fourth elastic portions mounted to the ends of the coupling member to transmit a displacement caused by the bend of the first lever member to the second lever member.
A method for designing and optimnizing compliant mechanisms is provided, in addition to bistable compliant mechanism designs. According to the method, a selected compliant structure may be modeled analytically, and the characteristics of the analytical model may be optimized. Multiple recursive optimization algorithms may be used, for example, to determine the general location of a global optimum, and then to determine the values of the analytical model characteristics that obtain the global optimum or a feasible configuration for the selected compliant structure. Geometric characteristics of the selected compliant structure may be derived from the values of the analytical model characteristics. Bistable compliant designs may have a shuttle disposed between a pair of base members. The shuttle (20) may be linked to the base members (22, 24) by a pair of legs (30, 32), via flexural pivots. The base members may have cantilevered mounting beams to create deformable mounts that receive and store potential energy. The stable configurations are those in which the stored potential energy is at a relative minimum.
An apparatus (1) that is capable of a first stable configuration and a second stable configuration is disclosed. The bistable mechanism (10) has a leg (30, 32) that is coupled on one end by a base member (22, 24) and on the other end by a shuttle (20). The leg (30, 32) stores potential energy as it is deflected. The potential energy stored in the leg (30, 32) has a maximum potential energy position with a low potential energy position on either side of the maximum. An apparatus and method are also disclosed for a latching mechanism (910) and the associated method. The latching mechanism (910) is comprised of a grasping member (932), a lock slider (928), and a detent slider (916). These three members (916, 928, 932) operate together to induce a locked configuration and an unlocked configuration by actuating the lock slider (928) in a single direction.
A system and method for storing potential energy in a microcomponent is disclosed comprising a multi-stable element having two or more equilibrium states and a stopper to restrict the multi-stable element from entering at least one of the two or more equilibrium states. The pre-charged microcomponent may then preferably be transported to another location and use the stored potential energy to perform some action.
A compliant mechanism and method of manufacturing the same includes a plurality of layers formed from stamping a plurality of layers from a layer of thinner material and stacking the layers together. Compliant mechanisms can include clutches, switches, derailleurs, brakes and other mechanisms. The compliant mechanism includes rigid and flexible sections of integral construction. The rigid and flexible sections provide an integral device capable of achieving motion by elastic deformation. The flexible section is deflectable, and stores energy in the form of strain energy when deflected.
