A megasonic cleaning system comprised of a container, a resonator, a piezoelectric crystal and an indium layer for attaching the resonator to the piezoelectric crystal. The container includes a fluid chamber for holding a volume of cleaning solution. The resonator is selected from the group consisting of sapphire, quartz, silicon carbide, silicon nitride and ceramic. The resonator forms the bottom of the container and has an interface surface which abuts the fluid chamber.
This application is a continuation-in-part of Ser. No. 09/384,947, filed Aug. 27, 1999. This application also claims priority of U.S. provisional patent application No. 60/154,481, filed Sep. 17, 1999.
An electroacoustic transducer to be mounted on a board of a device, includes an anode conductive part which is in press contact with the board of the device, and a cathode conductive part which is in press contact with the board of the device, wherein the anode conductive part and the cathode conductive part are respectively placed at an axial center position or at predetermined positions in a radial direction to eliminate directionality in a circumferential direction.
A method and apparatus for selecting an optimum frequency for driving a transducer in a megasonic cleaning system. The method comprises the steps of selecting a plurality of frequency values that span a frequency range containing an optimum frequency for driving a piezoelectric crystal, determining the reflection coefficient at each frequency value, fitting the data set to a function, obtaining the first derivative equation of the function, finding the roots of the first derivative equation to yield a set of roots, and selecting the optimum frequency from the set of roots. The reflection coefficient is defined as the reflected power divided by the forward power. The apparatus comprises a microprocessor, a frequency generator, a directional coupler/detector and an analog to digital converter circuit. Software running on the microprocessor uses a forward power signal and a reflected power signal from the analog to digital converter circuit to generate the reflection coefficient and to calculate the optimum frequency for driving the megasonic transducer.
A system and method for improving the efficiency and effectiveness of the transmission of acoustical energy to process fluids during substrate processing, such as cleaning or photoresist stripping. The invention utilizes a layered stack of materials to transmit acoustical energy from a source of acoustical energy to the process fluid. The material of which each layer is constructed is chosen so as to reduce the differences in acoustical impedance between consecutive layers of the stack, providing a more gradual transition, in terms of acoustical impedance, when acoustical energy is being transmitted from the source to the process fluid. In one aspect, the invention is a system comprising: a process chamber for receiving a process fluid; an acoustical energy source; and an acoustical stack having a first transmission layer and a second transmission layer that forms an acoustical energy pathway from the acoustical energy source to the process fluid in the process chamber.
An acoustic transducer comprised of a resonator, an acoustic energy generating means, such as one or more piezoelectric crystals, and a bonding layer comprised of indium or tin for attaching the acoustic energy generating means to the resonator. The resonator comprises a material selected from the group consisting of quartz, sapphire, silicon carbide, silicon nitride, aluminum, ceramics and stainless steel. The resonator may form a detachable part of a container or the acoustic energy generating means may be attached directly to a side or to the bottom of the container, in which case a part of the container acts as the resonator.
A method and apparatus for matching impedance magnitude and impedance phase for an acoustic- wave transducer load and an RF power source. The acoustic-wave transducer load has a load impedance magnitude and phase. The RF power source has a source impedance magnitude and phase. In one embodiment of the invention, a transformer matches the source and load impedance magnitudes. A capacitor, connected in series with the transformer, matches the source impedance phase to the load impedance phase.
