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Optical semiconductor device and optical semiconductor module equipped with the same    
United States Patent6252252   
Link to this pagehttp://www.wikipatents.com/6252252.html
Inventor(s)Kunii; Hideo (Osaka, JP); Take; Toshiyuki (Osaka, JP); Inoguchi; Hiroshi (Osaka, JP); Ishikawa; Tsutomu (Osaka, JP); Arai; Masashi (Osaka, JP); Kobori; Hiroshi (Osaka, JP); Seyama; Hiroki (Osaka, JP); Takada; Kiyoshi (Osaka, JP); Sekiguchi; Satoru (Osaka, JP)
AbstractA mold 25 for molding semiconductor chips 23 and 24 serving as a light emitting element and a light receiving element, respectively, is made of a material capable of transmitting light. A groove 27 is formed on the region where light is emitted from and incident on the semiconductor chips so that it constitutes a reflecting face. Thus, the light is emitted and incident through the side E of the mold. In this configuration, the outer size of the light receiving element or light emitting element can be minimized, and the module provided with these semiconductor chips can also be miniaturized.



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Drawing from US Patent 6252252
Optical semiconductor device and optical semiconductor module equipped with

     the same - US Patent 6252252 Drawing
Optical semiconductor device and optical semiconductor module equipped with the same
Inventor     Kunii; Hideo (Osaka, JP); Take; Toshiyuki (Osaka, JP); Inoguchi; Hiroshi (Osaka, JP); Ishikawa; Tsutomu (Osaka, JP); Arai; Masashi (Osaka, JP); Kobori; Hiroshi (Osaka, JP); Seyama; Hiroki (Osaka, JP); Takada; Kiyoshi (Osaka, JP); Sekiguchi; Satoru (Osaka, JP)
Owner/Assignee     Sanyo Electric Co., Ltd. (Moriguchi, JP)
Patent assignment
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Publication Date     June 26, 2001
Application Number     09/291,202
PAIR File History     Application Data   Transaction History
Image File Wrapper   Patent Term   Fees
Litigation
Filing Date     April 14, 1999
US Classification     257/81 257/80 257/82 257/433 257/436 257/E31.118 257/E33.059 257/E33.072 438/116
Int'l Classification     H01L 027/15 H01L 031/12 H01L 031/020.3 H01L 031/023.2
Examiner     Lee; Eddie C.
Assistant Examiner     Wilson; Allan R.
Attorney/Law Firm     Armstrong, Westerman, Hattori, McLeland & Naughton, LLP
Address
Parent Case    
Priority Data     Apr 16, 1998[JP]10-106399 May 14, 1998[JP]10-131728 Jun 08, 1998[JP]10-158937 Jul 31, 1998[JP]10-218194 Jul 31, 1998[JP]10-218196 Aug 31, 1998[JP]10-245241
USPTO Field of Search     257/80 257/81 257/82 257/433 257/434 257/436 438/116
Patent Tags     optical semiconductor optical semiconductor module equipped with
   
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What is claimed is:

1. An optical semiconductor device comprising:

a semiconductor chip having a light emitting face or a light receiving face; and

a resin mold package for embedding said semiconductor chip, having a reflecting face arranged to form a constant angle with said light emitting face or light receiving face, wherein

an optical path of light directly exiting from the resin package or being incident directly on the resin package is bent through said reflecting face.

2. An optical semiconductor device according to claim 1,

wherein said semiconductor chip is a chip having the light receiving face,

said resin mold package has the reflecting face arranged to cross a perpendicular line of the light receiving face at a constant angle, and

said optical path is formed so that the light incident from a side of said resin mold package is bent by said reflecting face and incident on said light receiving face.

3. An optical semiconductor device according to claim 1,

wherein said semiconductor chip is a chip having the light emitting face,

said resin mold package has the reflecting face arranged to cross a perpendicular line of the light emitting face at a constant angle, and

said optical path is formed to exit at the constant angle with respect to a light emitting direction through said reflecting face.

4. An optical semiconductor device according to claim 3,

wherein said semiconductor chip is connected to a lead extended from a first side of said resin mold package, and the light emitted from the semiconductor chip is caused to exit through said reflecting face from a second side of said resin mold package opposite to said first side.

5. An optical semiconductor device according to claim 3,

wherein said semiconductor chip is a chip having the light emitting face on its side, and

the light emitted from said semiconductor chip is caused to emit through the reflecting face from an upper face of said resin mold package.

6. An optical semiconductor device according to claim 3,

wherein said resin mold package is made of resin capable of transmitting at least said light, and a face formed in the resin mold package itself constitutes said reflecting face.

7. An optical semiconductor device according to claim 6,

wherein said reflecting face is a slope of a groove formed in said resin mold package.

8. An optical semiconductor device according to claim 1,

wherein said resin mold package is made of a hollow package of a first material not constituting the optical path,

said package is provided in its opening with means made of a second material capable of transmitting at least said light and constituting the optical path, and

a face formed in said means itself constitutes said reflecting face.

9. An optical semiconductor device according to claim 8,

wherein said first material is ceramic or metal, and said second material is glass or resin capable of transmitting at least said light.

10. An optical semiconductor device according to claim 9,

wherein said reflecting face is a slope of a groove formed in said second material.

11. An optical semiconductor device according to claim 1, further comprising:

a lead frame having an island on which said semiconductor is placed; and a lead electrically connected to said semiconductor chip and extended externally from said resin mold package, said lead being extended from a side opposite to a side on which light is incident.

12. An optical semiconductor device according to claim 1, wherein said semiconductor chip has an upper face serving as the light receiving face, and

said resin mold package is made of resin capable of transmitting at least said light, and has the reflecting face arranged to cross a perpendicular line of the light receiving face at a constant angle, and a convex lens provided integrally to a side of said resin mold package.

13. An optical semiconductor device according to claim 12,

wherein said resin mold package is provided with a lead whose upper face is flush with an extreme end of said convex lens.

14. An optical semiconductor device according to claim 1, wherein the optical path is bent through an outer surface of the resin mold package.
 Description Submit all comments and votes
 


BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to an optical semiconductor device and an optical semiconductor module equipped with it, and more particularly to those with a low-profiled structure of the optical semiconductor device which light is incident to or exits from. The present invention intends to realize the compacting or low-profiling of the components using them.

2. Description of the Related Art

In recent years, multi-media components such as a "sub-note personal computer", a portable information terminal, electronic still camera, etc. are developing rapidly.

In addition, seven million portable components are sold in a year, and about 80% of them adopt an infrared rays system in IrDA (Infrared Data Association) standard. This system requires transmission/reception between an external device and a main body using an infrared ray signal. Therefore, a light emitting element for emitting infrared rays and a light receiving element for receiving them are required.

Further, the optical head used in an optical recording/playing device such as an "MD" or "CD" makes recording/reproducing information by irradiating an optical recording medium with a beam and detecting the modulated beam therefrom. In this case, the light emitting element and light receiving element are required.

However, these light emitting elements and light receiving elements have not been miniaturized sufficiently. FIG. 15 shows an example of a semiconductor device equipped with an optical device which is disclosed in Japanese Patent Publication. 7-28085. In FIG. 15, a semiconductor laser 1 is directly placed on a semiconductor substrate 2, and a prism 3 having a trapezoidal sectional shape is secured on the semiconductor substrate 2. Reference numeral 4 denotes an optical recording medium.

A slope 5 of the prism 3 opposite to the semiconductor laser 1 is a semi-transparent reflecting face. A prism face 6 in contact with the semiconductor substrate 2 constitutes a reflecting face at the other portion than a photodetector (light-receiving element) 7. A prism face 8 opposite to the face 6 also constitutes a reflecting face.

A beam 9, which is emitted from the semiconductor laser 1 and is incident on the prism 3 from the slope 5, is reflected from the reflecting faces 6 and 8, and detected by a photodetector 7.

On the other hand, FIG. 16 shows an infrared ray data communication module 11 incorporating an infrared ray LED, LED driver, PIN photodiode and an amplifier, etc. In this module, light emitted from the LED 12 mounted on a substrate is caused to exit through a lens 13. The light is incident on a photodiode 14 mounted on the substrate through a lens 15.

The module as shown in FIG. 15, in which the optical component is mounted above the semiconductor substrate, requires a very sophisticated technique and is high in production cost.

In the module as shown in FIG. 16, emission or reception of light must be made on a mold body and another semiconductor device must be set at an opposite position. Therefore, the entire resultant system is increased in thickness and cannot be miniaturized.

If the emission or reception of light in a horizontal direction is intended in the module in FIG. 16, a lead 16 to the optical semiconductor device 11 must be bent at 90.degree.. The manner of bending the lead 11 influences the stability of securing the semiconductor device 11.

SUMMARY OF THE INVENTION

An object of the present invention is to provide an optical semiconductor device which can be easily manufactured and easily miniaturized and low-profiled.

Another object of the present invention is to provide an optical semiconductor module equipped with such an optical semiconductor device.

Still another object of the present invention is to provide a method of manufacturing such a semiconductor device.

A first aspect of the device is an optical semiconductor device of the present invention which comprises:

a semiconductor chip having a light emitting face or a light receiving face; and

a mold for molding said semiconductor chip, having a reflecting face arranged to form a prescribed angle with said light emitting face or light receiving face, wherein

an optical path of light exiting from or being incident on said semiconductor chip is bent through said reflecting face.

A second aspect of the device is an optical semiconductor device according to the first aspect, wherein said semiconductor chip is a chip having the light receiving face,

said mold has the reflecting face arranged to cross a perpendicular line of the light receiving face at a prescribed angle, and

said optical path is formed so that the light incident from a side of said mold is bent by said reflecting face and incident on said light receiving face.

A third aspect of the device is an optical semiconductor device according to the first aspect, wherein

said semiconductor chip is a chip having the light emitting face,

said mold has the reflecting face arranged to cross a perpendicular line of the light emitting face at a prescribed angle, and

said optical path is formed to exit at the prescribed angle with respect to a light emitting direction through said reflecting face.

A fourth aspect of the device is an optical semiconductor device according to the third aspect, wherein said semiconductor chip is connected to a lead extended from a first side of said mold, and the light emitted from the semiconductor chip is caused to exit through said reflecting face from a second side of said mold opposite to said first side.

A fifth aspect of the device is an optical semiconductor device according to the third aspect, wherein

said semiconductor chip is a chip having the light emitting face on its side, and

the light emitted from said semiconductor chip is caused to emit through the reflecting face from an upper face of said mold.

A sixth aspect of the device is an optical semiconductor device according to the third aspect, wherein said mold is made of resin capable of transmitting at least prescribed light, and a face formed in the mold itself constitutes said reflecting face.

A seventh aspect of the device is an optical semiconductor device according to the sixth aspect, wherein said reflecting face is a slope of the groove formed in said mold.

An eighth aspect of the device is an optical semiconductor device according to the first aspect, wherein

said mold is made of a hollow package of a first material not constituting the optical path,

said package is provided in its opening with means made of a second material capable of transmitting at least prescribed light and constituting the optical path, and

a face formed in said means itself constitutes said reflecting face.

A ninth aspect of the device is an optical semiconductor device according to the eighth aspect, wherein said first material is ceramic or metal, and said second material is glass or resin capable of transmitting at least prescribed light.

A tenth aspect of the device is an optical semiconductor device according to the ninth aspect, wherein said reflecting face is a slope of the groove formed in said second material.

An eleventh aspect of the device is an optical semiconductor device according to the first aspect, which further comprises:

a lead frame having an island on which said semiconductor is placed; and a lead electrically connected to said semiconductor chip and extended externally from said mold, said lead being extended from a side opposite to a side on which light is incident.

A twelfth aspect of the device is an optical semiconductor module including the optical semiconductor device according to the first aspect, which further comprises:

a supporting substrate on which said semiconductor chip is placed;

a lead electrically connected to said semiconductor chip and extended externally from said supporting substrate, said lead being extended from a side opposite to a side which light is incident on or exits from.

A thirteenth aspect of the device is an optical semiconductor module according to the twelfth aspect,

wherein said semiconductor chip is provided with a first semiconductor element section for emitting or receiving light and a second semiconductor element section for driving it, and said second semiconductor element is arranged in vicinity of said lead.

A fourteenth aspect of the device is an optical semiconductor module according to the twelfth aspect, wherein the light emitting face or light receiving face of said optical semiconductor chip is in parallel to a surface of a substrate in which the optical semiconductor chip is mounted.

A fifteenth aspect of the device is an optical semiconductor module according to the fourteenth aspect,

wherein the groove constituting said reflecting face is arranged so as to oppose to a mounting substrate on which said optical semiconductor device is placed, and

the optical path is formed to reach said light receiving face or light emitting face through said reflecting face from a side perpendicular to the upper surface of said mold.

A sixteenth aspect of the device is an optical semiconductor module including a semiconductor device according to the first aspect, wherein said semiconductor chip is composed of a single chip or a plurality of chips.

A seventeenth aspect of the device is an optical semiconductor module according to the thirteenth aspect,

wherein said substrate is built in an IC card, and optical communication is carried out from a thinner side of the card.

An eighteenth aspect of the device is an optical semiconductor device according to the first aspect,

wherein said semiconductor chip has an upper face serving as the light receiving face, and

said mold is made of resin capable of transmitting at least prescribed light, and has the reflecting face arranged to cross a perpendicular line of the light receiving face at a prescribed angle, and a convex lens provided integrally to the side of said mold.

A nineteenth aspect of the device is an optical semiconductor device according to the sixteenth aspect, wherein said mold is provided with a lead whose upper face is flush with an extreme end of said convex lens.

A twentieth aspect of the device is an optical semiconductor device according to the sixteenth aspect,

wherein a vertical segment composed of a lowest end of said convex lens and a focal point of said lens crosses said reflecting face.

A twenty-first aspect of the method is a method of manufacturing a semiconductor device of the present invention which comprises the steps of:

arranging a mounting substrate on which a semiconductor chip having a light receiving face or light emitting face is mounted within a space formed by an upper die and a lower die; and

injecting resin capable of transmitting at least prescribed light into the space to mold said semiconductor chip to provide a resin mold, wherein

said upper die has an inner wall located to cross a perpendicular line to the light receiving face or light emitting face and constitutes a reflecting face formed in said resin mold, and

said resin mold is provided in such a manner that the resin is injected in the space in a state where an extreme end in a protruding direction of a lens portion integrally molded to the side of said resin mold is substantially aligned with a junction of said upper die or lower die.

A twenty-second aspect of the method is a method of manufacturing an optical semiconductor device according to the twenty-first aspect, wherein said inner wall is mirror-finished and the remaining portion is satin-finished.

In accordance with the first to fifth inventions, an optical semiconductor device comprises a semiconductor chip having a light emitting face or a light receiving face; and a mold (sealing body) for molding (sealing) the semiconductor chip, having a reflecting face arranged to form a prescribed angle with the light emitting face or light receiving face. In addition, an optical path of light exiting from or being incident on the semiconductor chip is bent through the reflecting face.

In this configuration, the optical semiconductor device can be miniaturized and low-profiled.

Particularly, since light can be incident or exit through the reflecting face from the side of the mold, the optical semiconductor device can be further low-profiled. Further, by integrally or individually providing the mold with means having the reflecting face, with the optical semiconductor device located horizontally, the incident light or exit light can be made horizontal. The positioning precision of the optical path can be improved. If these optical semiconductor devices are located at opposite sides, optical communication can be carried out horizontally.

The light can be caused to exit through the reflecting face from the upper face of the mold. Therefore, by integrally or individually providing the mold with means having the reflecting face, with the optical semiconductor device located horizontally, the incident light or exit light can be made vertical. This permits the optical semiconductor device to be manufactured at very low cost.

In accordance with the sixth invention, the mold is made of resin capable of transmitting at least prescribed light, and a face formed in the mold itself constitutes the reflecting face. Therefore, the reflecting face can be formed simultaneously with the process of resin molding the semiconductor chip. This makes the prism as shown in FIG. 15 unnecessary. Thus, the process of assembling the optical semiconductor device can be simplified and the production cost can be reduced. A module which can be obtained by mounting the optical semiconductor device on a substrate such as a printed board can be low-profiled.

In accordance with the seventh invention, the slope of the groove formed in the mold serves as the reflecting face. Therefore, the reflecting face can be easily formed by only providing a convex portion constituting the groove in a molding die. The molding die itself can be simplified. Further, the reflecting face can be mirror-finished by polishing the groove.

In accordance with the eighth invention, the mold is made of a hollow package of a first material not constituting the optical path, and the package is provided in its opening with means made of a second material capable of transmitting at least prescribed light and constituting the optical path, and a face formed in the means itself constitutes the reflecting face.

In accordance with the ninth invention, when a hollow package made of ceramic, metal, or resin is used as the mold, means constituting the optical path made of glass or resin is provided as shown in FIGS. 7 and 8. Thus, the exit light or incident light can be made horizontal.

In accordance with the tenth invention, the reflecting face is constructed of a slope of the groove formed in the second material.

In accordance with the eleventh invention, the semiconductor chip is placed on an island (a die-pad) of a lead frame, and a lead is extended externally from the island through a side opposite to the side on which light is incident. In this configuration, the reflection of light through the lead frame or metallic lead removes optical noise.

In accordance with the twelfth invention, the semiconductor chip is placed on a supporting substrate such as a ceramic substrate, a printed board or a metallic substrate with its surface insulated, and a lead is extended externally from the substrate through the side opposite to a side on which light is incident. In this configuration, the reflection of light through the lead frame or metallic lead removes optical noise.

In accordance with the thirteenth invention, the semiconductor chip is provided with a first semiconductor element section for emitting or receiving light and a second semiconductor element section for driving it, and the second semiconductor element is arranged in vicinity of the lead.

In this configuration, the second semiconductor element section does not serve as the optical path so that this section can be used as a region for extending the lead or metallic wires. This eliminates necessity of taking optical noise owing to light reflection into consideration.

In accordance with the fourteenth invention, since the optical semiconductor is horizontally mounted on a substrate, a module having a low-profiled or simple structure can be manufactured at low cost.

An optical IC using the such a module can be low-profiled at low cost.

In accordance with the fifteenth invention, the groove is arranged on the side of the substrate for mounting, and the semiconductor chip is sandwiched between the substrate for mounting and island or supporting substrate. This implements optical detection with no optical noise and with high reliability.

In accordance with the sixteenth invention, the semiconductor chip has a light emitting function and a light receiving function so that an optical module which is miniaturized and has a high level of function can be obtained.

In accordance with the seventeenth invention, building the substrate in an IC card provides a very low-profiled and high reliable optical module.

In accordance with the eighteenth invention, since a convex lens formed by integral molding is provided on the side of the mold, a miniaturized optical module with high light convergence can be obtained.

In accordance with the nineteenth invention, the upper face of the lead is flush with an extreme end of the convex lens. Therefore, with no burr in resin molding, a highly reliable optical semiconductor device can be obtained.

In accordance with the twentieth invention, the groove is deeply formed so that the virtual segment crosses the reflecting face, thereby implementing the reflection with high efficiency.

In accordance with the twenty-first invention, the extreme end in a protruding direction of the lens portion is substantially aligned with a junction of the upper die and lower die for molding the resin mold. Thus, the parting or separating property of a mold product can be improved so that the optical semiconductor device with high reproducibility can be manufactured very easily.

In accordance with the twenty-second invention, the inner wall of the molding die is partially mirror-finished or satin-finished so that the reflecting face can be very easily formed with high selectivity and reproducibility.

The above and other objects and features of the present invention will be more apparent from the following description taken in conjunction with the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIGS. 1A, 1B and 1C are a plan view, a sectional view and another sectional view of an optical semiconductor device according to a first embodiment of the present invention;

FIG. 2 is a sectional view of the optical semiconductor device for explaining a groove shown in FIG. 1;

FIGS. 3A, 3B, 3C and 3D are a plan view, a sectional view and sectional views of an optical semiconductor device according to a second embodiment of the present invention;

FIG. 4 is a plan view for explaining a lead frame shown in FIGS. 3A-3D;

FIG. 5 is a sectional view of means constituting a reflecting face according to a third embodiment of the present invention;

FIG. 6 is a sectional view of an application of the optical semiconductor device to a hybrid substrate;

FIG. 7 is a sectional view of an application of the optical semiconductor device to a ceramic package;

FIG. 8 is a sectional view of an application of the optical semiconductor device to a can type package;

FIG. 9 is a sectional view of an application of the optical semiconductor device to a IC card;

FIG. 10 is a schematic plan view of FIG. 9;

FIG. 11 is a perspective view showing the relationship between the IC card and a computer;

FIG. 12 is a view for explaining the manner of mounting the optical semiconductor device on a circuit board arranged three-dimensionally;

FIG. 13 is a view of an application of the optical semiconductor device to an optical pick-up;

FIG. 14 is a view of another application of the optical semiconductor device to an optical pick-up;

FIG. 15 is a module in which a conventional optical semiconductor device and an optical device are combined;

FIG. 16 is a schematic view of another conventional optical semiconductor device;

FIG. 17 is a schematic view of a conventional optical semiconductor device attached to a circuit board;

FIG. 18 is a view of an optical semiconductor device according to the fourth embodiment of the present invention;

FIG. 19 is a view of an optical semiconductor device according to another embodiment of the present invention;

FIGS. 20 and 21 are views showing the shape of a lens used in the present invention;

FIG. 22 is a view for explaining the method of molding the optical semiconductor device according to the present invention;

FIG. 23 is a view for explaining a problem in the method of molding the optical semiconductor device according to the present invention;

FIG. 24 is a view for explaining the manner of setting an optical semiconductor device according to the fifth embodiment in a substrate;

FIG. 25 is a view for explaining the details of the optical semiconductor device;

FIG. 26 is a view for explaining a groove shown in FIG. 25; and

FIG. 27 is a view for explaining the optical semiconductor device according to the present invention.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

Embodiment 1

Now referring to FIG. 1, an explanation will be given of the first embodiment of the present invention.

FIG. 1A is a plan view of an optical semiconductor device according to the first embodiment of the present invention; FIG. 1B is a sectional view taken in line A--A in FIG. 1A, and FIG. 1C is a sectional view taken in line B--B in FIG. 1A.

The optical semiconductor device includes a lead frame composed of an island 21 indicated by two-dot chain line and leads 22 provided in the vicinity of island 21, light-emitting and light-receiving semiconductor chips 23 and 24, indicated by one-dot chain line, loaded on the island 21 and a mold 25 with a groove formed on its upper surface covering the lead frame and semiconductor chip on their periphery. Light is incident on an inner wall 26 of the groove 27 serving as a reflecting face from the side of the optical semiconductor device. The light is further incident on the light receiving face of the light-receiving semiconductor chip 24. On the other hand, the light emitted from the light-emitting semiconductor chip 23 is reflected from the inner wall 26 of the groove and guided to the side of the mold. The lead frame is made of Cu. The semiconductor chips 23 and 24 are secured on the lead frame by fixing means such as soldering.

The semiconductor chip 23 may be a light emitting element such as an infrared ray LED and a laser. A driving circuit for the light emitting element is integrated on the light receiving semiconductor chip 24. The light emitting element and its driving circuit may be integrated. The infrared ray LED, whose light emitting face is an upper face of the chip, is arranged horizontally on the island as seen from FIG. 1B. The semiconductor laser, from the side of which light is emitted, requires no groove. However, for convenience of fabrication, the groove may be also formed on the light emitting semiconductor chip 23.

The light receiving semiconductor chip 24 may be a photo-sensor of e.g. a PIN diode. The PIN diode may be integrated to its driving circuit, or may be integrated to the driving circuit for driving the LED or laser. Bonding pads are formed on the periphery of these semiconductor chips. Correspondingly, a plurality of leads 22 are extended externally from the periphery of these chips. The bonding pads are connected to the lead wires through fine metallic wires. The mold 25 may be made of any material which is optically transparent. Specifically, the material may be resin which can transmit the light having the wavelength used, for example, infrared rays which are generally emitted from the LED. The tips of the leads 22 and the semiconductor chips are molded by the mold 25 which is optically transparent. The groove 27 having the reflecting faces 26 is formed in the mold 25.

The most important feature of this embodiment resides in the reflecting face 26 which is provided by forming the groove 27 in the mold 25. The reflecting face 26 permits light to be incident from the side E of the mold 25 and to exit therefrom.

Generally, the semiconductor chip which constitutes a light-emitting section or a light receiving section must be provided with a prism and a lens on its surface. Therefore, the module or set using such a semiconductor chip has an increased thickness in a vertical direction. In addition, because an optical device is arranged on the surface or periphery thereof, the module or set is difficult to be low-profiled or miniaturized. On the other hand, in accordance with the present invention, because of the reflecting face 26, incidence or exit of light can be made through the side E of the mold. Therefore, the prism is not required, and the lens can be provided at the side E of the mold as occasion demands. Specifically, as shown in FIG. 3, a convex lens may be integrally or individually formed on the side of the transparent mold. Thus, an increase in the thickness of the set or module can be suppressed. Particularly, where the laser beam having a small diameter is dealt with, the groove itself may be shallow so that the module can be further miniaturized or low-profiled.

The lead frame is made of Cu, and has a thickness of about 0.125 mm. The semiconductor chip has a thickness of about 250-300 .mu.m. The mold 25 is formed by e.g. transfer molding technique using a transparent epoxy material, and has an entire thickness of about 1 mm-1.5 mm. The thickness of the mold 25 can be further decreased according to the thickness of the semiconductor chip. Since the die has an area where the groove is to be formed, when the semiconductor chip is transfer-molded, the groove is simultaneously formed.

The groove 27 may have any optional thickness as long as the semiconductor chip is not exposed and the reflecting face is formed. For example, the depth of the groove 27 is half the thickness of the mold 25, i.e. about 750 .mu.m. The reflecting face 26 of the groove 27 is sloped by 45.degree. with respect to the bottom face of the optical semiconductor device. The depth of the groove 27 is desired to be in a range of 20-30 .mu.m. The reflecting face constitutes a reflecting plane because of a difference in the refractive index between the air and transparent resin on both sides of the boundary. However, in order to realize total internal reflection, the reflecting face may be covered with a metallic film.

Such a metallic film can be formed by means of vapor deposition and sputtering which are commonly used in the semiconductor technology. The metallic film can be also formed by plating. In this case, care should be taken of short-circuiting between the metallic film and the semiconductor chip or leads. The former two techniques require a mask for this purpose. Where the entire body is dipped in a plating solution in an electroless plating, the extended portions of the leads 22 and the mold 25 are previously covered with a resin film, and this resin film may be removed after the plating. The metallic film may be formed by dropping the solution on only the groove rather than the dipping of the entire body. The metallic film is made of Au, Al, Ni, etc.

Meanwhile, a molding die is formed by electric spark machining and satin-polished in view of the parting property of the mold product. Therefore, if the portion of the molding die corresponding to the reflecting face is mirror-polished, the corresponding portion of the mold product constitutes a mirror face, and hence may be used in the above reflecting face. The mirror face may be further covered with another metallic film. The side E, through which light travels, may be preferably mirror-polished.

In this embodiment, the leads can be arranged on the sides F, G and H other than the side E through which light travels. However, in view of the reflection of light by the metallic wires or leads, the leads are preferably arranged on the side H. As seen from the plan view of FIG. 1A, the light receiving section 24 includes a substantial light-receiving element area (first area) on the right side and a driving element area therefor (second area). In this case, since light does not travel through the second area, this area can be used as the area for extending the leads or pulling the metallic wires, thereby preventing noise by light reflection from invading the first area. Since the first area is displaced towards the right side, the groove 27 is necessarily displaced toward the right side. The area on the left side of the groove can be assured as an area for extending the metallic wires. If the first area is located on the center or left side, the metallic wires may be extruded from the groove.

The optical semiconductor device described above can be mounted on e.g. a printed substrate, ceramic substrate, insulating metallic substrate, or resin film such as TAB or FPC so that it is arranged horizontally. Thus, a low-profiled module or system can be provided.

For example, if an IC card equipped with such a semiconductor device permits the thickness of the card itself to be reduced and communication of an optical signal to be carried out on the one side thereof.

Meanwhile, the island 21 is divided into two sections as indicated by two-dot chain line, but may be integrally formed. The mold 25 molds the two semiconductor chips integrally, but may mold these semiconductor chips individually. Further, the two semiconductor chips are may be fixed on the one island and may be individually molded. The lead frame may be individually molded as a discrete component.

The minimum square areas encircled by one dotted chained line are areas on which light is incident or from which light emits.

FIG. 2 is a sectional view of the optical semiconductor device showing a modification of the groove shape. As seen from FIG. 2, one reflecting face 30 of the groove 27 is vertical. In this case, in comparison with the groove shape in FIG. 1, the left area of the groove can be assured to which the metallic wires can be extended. The second area described above can be extended to the vicinity of the reflecting face 30. In this case, if the reflecting face is vertical, the parting property of the mold product is promoted so that the reflecting face is preferably sloped left.

Embodiment 2

FIGS. 3A to 3D show a modification of the optical semiconductor device of FIG. 1. FIG. 3A is a plan view. FIG. 3B is a side view viewed from the left side. FIG. 3C is a sectional view taken in line A--A in FIG. 3A and corresponds to a photo IC. FIG. 3D is a sectional view taken in line B--B in FIG. 3A and corresponds to a light emitting diode.

FIG. 4 is a view showing the state where a photodiode and an LED are mounted on the lead frame of the optical semiconductor device as described above.

As seen from FIG. 4, leads 22 are extended on only the left side of an island 21. The leads each has an enlarged portion 30 at its tip. On the left side and lower side of an IC chip, bonding pads are formed. The enlarged portion 30 and the bonding pad are electrically connected by bonding wires. An island 31 where the LED is located has a cup-shape as shown in FIG. 3D so that light can fly upwards. The cup has sloping sides. The light having flied in other directions than upwards are focused by the sloped sides and thereafter guided upwards effectively. For example, it is similar to a reflecting plate (collector) which is formed on the periphery of a midget light bulb of a portable lamp. A PIN photodiode is formed on the light emitting area 24. On the periphery of the photodiode, a driving IC is formed. An LED driving circuit is formed in the vicinity of the connecting portions of two wires extended from the LED. The square area indicated by dotted line is a resin molding region.

A detailed explanation will be given of the optical semiconductor device according to this embodiment. As apparent from FIG. 3A, two grooves each constituting a reflecting face are formed. A wall body 32 is formed between these two grooves so as to separate them from each other. The groove may be formed continuously from the one side to the other side like FIG. 12. However, if external force is applied to such a structure, some crack may be generated at the bottom of the groove. In order to overcome such an inconvenience, a frame is formed so as to surround the photo IC and LED, thereby improving the strength of the mold. The face of the groove other than reflecting face is sloped at a certain angle in order to improve the parting property after molding (extracting property of the molded optical semiconductor). In order to improve the parting property of the mold product, the external shape is also sloped at a certain angle so that it is not in parallel to the drawing direction.

Lenses L each having a sectional sphere shape are provided on the side E. Each lens L may be elliptical lens. The optical semiconductor device according to this embodiment is used for an IrDA. Therefore, the lens for the upper light receiving element is designed so that an external optical signal can be effectively guided to the light receiving element and light enters the light detecting area of the light receiving element. The lens for the lower light emitting element is designed so that the emitted light can reach the detecting area of another optical semico